GE VARIVENT S Series Bedienungsanleitung

Hygienic valves

GEA VARIVENT® control valve type S

Operating instruction (Translation from the original language)

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These Operating Instructions are the English translation of the original operating

instructions in the sense of the EU Machinery Directive. This document is

part, be copied, reproduced, translated or reduced to an electronic medium of

machine-readable form without the express permission of GEA Tuchenhagen

GmbH.

LEGAL NOTICE

Word marks

The designations VARIVENT® and T.VIS® are protected trademarks of GEA

Tuchenhagen GmbH.

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TABLE OF CONTENTS

1 General Information 5

1.1 Information on the Document 5

1.1.1 Binding Character of These Operating Instructions 5

1.1.2 Notes on the Illustrations 5

1.1.3 Symbols and Highlighting 5

1.2 Manufacturer address 6

1.3 Contact 6

1.4 EC Declaration of Conformity 7

2 Safety 10

2.1 Intended use 10

2.1.1 Requirements for operation 10

2.1.2 Pressure equipment directive 10

2.1.3 ATEX directive 10

2.1.4 Improper operating conditions 10

2.2 Operator’s Duty of Care 11

2.3 Subsequent changes 12

2.4 General safety instructions and dangers 12

2.4.1 Principles for safe operation 12

2.4.2 Environmental Protection 12

2.4.3 Electrical Equipment 13

2.5 Supplementary Regulations 13

2.6 Qualification of personnel 13

2.7 Safety equipment 15

2.7.1 Signage 15

2.8 Residual dangers 15

2.9 Danger zones 16

3 Description 17

3.1 Design 17

3.2 Functional description 19

3.2.1 Spring-to-close actuator (Z) 19

3.2.2 Spring-to-open actuator (A) 19

4 Transport and storage 20

4.1 Storage conditions 20

4.2 Transport 20

4.2.1 Scope of supply 20

5 Technical data 21

5.1 Type plate 21

5.2 Technical data 22

5.3 Seat leakage according to DIN EN 60534-4 23

5.4 Resistance of Sealing Materials 24

5.5 Pipe ends - General table of measurements 25

5.6 Tools 27

5.7 Auxiliary equipment 28

5.8 Lubricants 28

5.9 Weights 29

6 Assembly and installation 30

6.1 Safety instructions 30

6.2 Notes on installation 30

6.3 Valve with Detachable Pipe Connection Elements 30

6.4 Valve with Welded Ends 31

6.5 Pneumatic connections 32

6.6 Electrical connections 32

7 Start-up 34

7.1 Safety instructions 34

7.2 Notes on commissioning 34

8 Operation and control 35

8.1 Safety instructions 35

9 Cleaning 36

9.1 Cleaning 36

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9.1.1 Cleaning Process Examples 36

9.1.2 Cleaning effect 36

9.2 Passivation 37

10 Maintenance 38

10.1 Safety instructions 38

10.2 Inspections 39

10.2.1 Product contact seals 39

10.2.2 Pneumatic connections 39

10.2.3 Electrical connections 39

10.3 Maintenance intervals 39

10.4 Prior to disassembly 40

10.5 Disassembling the Valve 40

10.5.1 Disassembling Valve N 40

10.5.2 Disassembling Valves W + X 42

10.5.3 Disassembling the 3-Stage Seat / Double Stem Guide 47

10.5.4 Dismantling the Actuator Back Plate 49

10.6 Maintenance 51

10.6.1 Cleaning the Valve 51

10.6.2 Replacing Seals 52

10.6.3 Lubricating Seals and Threads 53

10.7 Installation 54

10.7.1 Control valve 54

10.8 Checking the function 56

10.8.1 Setting the valve stroke 56

NC: Valve in closed position 57

NO: Valve in open position 58

10.8.2 Valve Stroke 59

11 Alarms 60

11.1 Malfunctions and remedies 60

12 Decommissioning 61

12.1 Safety instructions 61

12.2 Disposal 61

12.2.1 General notes 61

12.2.2 Valve Actuator Disposal 61

13 Spare parts list - VARIVENT control valve type S S_F/S_J 62

14 Spare parts list - VARIVENT control valve type S, divert valve W/X 87

15 Spare parts list - VARIVENT control valve type S 3-stage seat K 92

16 Spare parts list – sterile lock HSP 97

17 Appendix 100

17.1 Lists 100

17.1.1 Abbreviations and terms 100

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1 General Information

1.1 Information on the Document

The present Operating Instructions are part of the user information for the

product. The Operating Instructions contain all the information you need to

transport, install, commission, operate and carry out maintenance for the product.

1.1.1 Binding Character of These Operating Instructions

These Operating Instructions contain the manufacturer's instructions to the

operator of the product and to all persons who work on or use the product

regarding the procedures to follow.

Carefully read these Operating Instructions before starting any work on or using

the product. Your personal safety and the safety of the product can only be

ensured if you act as described in the Operating Instructions.

Store the Operating Instructions in such a way that they are accessible to the

operator and the operating staff during the entire life cycle of the product. When

the location is changed or the product is sold make sure you also provide the

Operating Instructions.

1.1.2 Notes on the Illustrations

The illustrations in these Operating Instructions show the product in a simplified

form. The actual design of the product can differ from the illustration. For detailed

views and dimensions of the product please refer to the design documents.

1.1.3 Symbols and Highlighting

In these Operating Instructions, important information is highlighted by symbols

or special formatting. The following examples illustrate the most important types

of highlighting.

Danger

Warning: Fatal Injuries

Failure to observe the warning can result in serious damage to health, or

even death.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

Warning: Explosions

Failure to observe the warning can result in severe explosions.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

General Information

Information on the Document

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Warning!

Warning: Serious Injuries

Failure to observe the warning can result in serious damage to health.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

Caution!

Warning: Injuries

Failure to observe the warning can result in minor or moderate damage to

health.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

Notice

Warning: Damage to Property

Failure to observe the warning can result in serious damage to the

component or in the vicinity of the component.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

Carry out the following steps: = Start of a set of instructions.

1. First step in a sequence of operations.

2. Second step in a sequence of operations.

®Result of the previous operation.

®The operation is complete, the goal has been achieved.

Hint!

Further useful information.

1.2 Manufacturer address

GEA Tuchenhagen GmbH

Am Industriepark 2-10

21514 Büchen

1.3 Contact

Tel.:+49 4155 49-0

Fax:+49 4155 49-2035

[email protected]

www.gea.com

General Information

Manufacturer address

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1.4 EC Declaration of Conformity

General Information

EC Declaration of Conformity

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General Information

EC Declaration of Conformity

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Fig.1

General Information

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2 Safety

2.1 Intended use

The control valve S is used to control flow rates and pressures in automated

process plants.

The medium should preferably flow in the opening direction of the valve disk to

avoid pipe hammers when the valve is opened or closed.

Hint!

The manufacturer will not accept any liability for damage resulting

from any use of the valve which is not in accordance with the

designated use of the valve. The risk of such misuse lies entirely with

the operator of the facility.

2.1.1 Requirements for operation

The prerequisite for reliable and safe operation of the component is proper

transportation and storage as well as professional installation and assembly.

Operating the unit within the limits of its designated use also involves adhering to

the operating, inspection and maintenance instructions.

2.1.2 Pressure equipment directive

The component is a piece of pressure equipment (without safety function) in the

sense of the pressure equipment directive 2014/68/EU. Classified according to

Annex II in category 1.

According to the scope of directive 2014/34/EC, article 1, paragraph 2, f, the

exception of the directive applies, due to conformity with the machine directive

2006/42/EU.

The nominal diameters smaller than DN 25 are subject to article 4, paragraph 3

of the Pressure Equipment Directive which specifies sound engineering practice.

Nominal diameters ≥ IPS 4“; DN 125 valid for the fluid group II.

In the event of any deviations, GEA Tuchenhagen GmbH will supply a specific

Declaration of Conformity.

2.1.3 ATEX directive

In areas with an explosive atmosphere, only valves suitable for use in such areas

may be used.

Refer to and observe the additional operating instructions “ATEX version valves”.

For details regarding the marking of valves for potentially hazardous areas also

refer to the additional operating instructions “ATEX version valves”.

If these valves are used in areas with a potentially explosive atmosphere, you

must absolutely comply with directive 2014/34/EC with respect to all ignition

hazards.

2.1.4 Improper operating conditions

Safety

Intended use

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