GE AF-600 Anleitungen und Rezepte

DEH40633 AN 12-1007, Rev.04, 04/04/2012

Section Topic

1Thanks information –DEH40639

2Installation and Start-up Instructions for AF-600 Redundant Drive Panels –DEH40632

3Operating and Troubleshooting Instructions for AF-600 Redundant Drive Panels –

DEH40634

4AF-600 FP User’s Guide (DET –609) - DEH40637 (Not Included)

5Appendices –Table of Contents (Current Ratings and Fuse Sizes) –DEH40636

6In-Warranty Information Form –DEH40638

7Appendix B –Wire Sizes, Torque and Estimated Watt loss Details –DEH40635

8Product Drawings –Electrical and Mechanical (Not Included)

Table of Contents

DEH40639 AN 10-2100 Rev 01, 10/20/2010

GE Drives wishes to thank you for choosing our adjustable frequency controller

product. We are committed to being the world’s leading supplier of AC adjustable

speed drives by providing the highest quality products as well as the best

documentation and product support available in the industry.

Compiled in this manual is a comprehensive set of documentation for your purchase.

The manual is designed to provide you installation, commissioning, preventative

maintenance, trouble-shooting and proper operating instructions for your GE Drives

adjustable speed drive product. We suggest complete review of the manual by your

personnel prior to installation and subsequent operation of the product.

Before proceeding to the instructions note that throughout this manual are several

warnings, cautions and notes, which are highlighted in, shadowed boxes as shown

below. Please take time to read these special instructions because they contain

important information regarding protection and safety of personnel and equipment.

WARNING: Denotes operating procedures and practices that may result

in personal injury or loss of life if not correctly followed

CAUTION: Denotes operating procedures and practices that, if not strictly

observed, may result in damage to, or destruction of equipment.

NOTE: Notes call attention to information that is especially significant

in understanding and operating the equipment.

DEH40632 AN 12-1007, Rev.03, 04/04/2012

The following information is provided for reference use during the installation of your AF-600

Redundant Drive Panels. Please note that all equipment shall be installed in accordance with the

2008 edition of NFPA 70 (National Electric Code) along with applicable local codes. This document

provides information pertaining to: inspections, environment, installation, and wiring. The AF-600

Drive User’s Guide DET - 609 and the AF-600 Redundant Drive Panel Operating Instructions

contained in this notebook have additional information and will be referenced through out this

document.

INSPECTION #1 After unpacking your control panel inspect it for damage that may have

occurred during shipment.

If any damage is found please report it to the distributor from which the

panel was purchased.

PREPARING FOR Remove and discard desiccant / drying / silica packs, if included.

INSTALLATION

Before you begin to install the drive panel, make sure the proper

equipment for lifting is available. Refer to the appropriate Outline drawing

for the dimensions, estimated weight, and required clearances for

installation.

Review the Layout and Elementary diagrams before wiring your AF-600

Redundant Drive panel.

ENVIRONMENT AF-600 Redundant Drive Panels are available only in NEMA type 1

Enclosures. The environment must also be totally free from flammable or

combustible vapors and/or dust.

CAUTION: Care should be taken when unpacking the panel; improper

use of tools could damage equipment.

WARNING: Improper lifting of enclosure could result in a fatal or

serious injury.

INSTALLATION AND START-UP INSTRUCTIONS FOR

AF-600 REDUNDANT DRIVE PANELS

WARNING: Failure to comply to this instruction could result in a fire

and/or explosion, thus resulting in a fatal or serious injury.

CAUTION: On Wall-Mounted enclosures the panel doors can swing

through 180+ degrees and there are no stops to inhibit the door from hitting

equipment located next to the panel. This could result in damage to the

door mounted switches and indicator lights on the panel door.

DEH40632 AN 12-1007, Rev.03, 04/04/2012

The environments for NEMA Type 1 enclosures shall be indoor where the

following condition may exist; falling dirt.

For all enclosure types the ambient temperature must remain in the

range from -10C (14F) to 40C (104F). Never store or operate panel

below or above ambient range. All wall-mounted enclosures must be

mounted on a non-flammable or heat resistant surface.

Some enclosure configurations of AF-600 Redundant Drive Panels require

ventilation to keep the components and inverter within their thermal

recommendations. The enclosure door and sides contains grilles at the

bottom and top to allow for air to circulate through the enclosure.

Ventilation is accomplished by the cooling fan(s) mounted at the bottom

grille(s) pulling air into the enclosure and forcing it out the top grille(s).

The air used for ventilating the enclosure must be free from condensation,

moisture, dirt, dust, and flammable or combustible vapors and/or dust

The recirculation of air leaving the enclosure should be avoided. Air

forced out of the enclosure should not be allowed to circulate back into

the enclosure. All enclosures shall be installed where the doors are able

to completely open. Do not mount enclosure where the air flow into or

out of it may be restricted.

INSTALLATION Panels must be installed per NEC 110.26 and local codes and have

minimum clearance to operate door safely and allow for proper

maintenance as needed, (e.g., access and change filters).

Determine conduit entry and exit locations on the enclosure before

mounting. See the appropriate Outline drawing for recommended

conduit locations.

Allow for input and output power wiring to be located in separate conduit.

No conduit holes are provided in the enclosure; therefore the customer

must install all conduit holes. Place a protective covering over the

components of the panel while installing the conduit holes to prevent

metal shavings or chips from landing on part or electronic boards.

CAUTION: Damage to equipment will result if panel is operated or

stored below or above stated ambient temperature range.

WARNING: The temperature of the inverter heat sink fins may

reach 90C (194F). Thus if not mounted on a heat resistant or a non-

flammable surface a fire may occur resulting in a fatal or serious injury,

as well as damage to equipment.

DEH40632 AN 12-1007, Rev.03, 04/04/2012

GROUNDING

All panels/enclosures must be grounded. All exposed metal parts are

connected to ground to prevent contact with a dangerous voltage if

electrical insulations fail.

Each panel contains a grounding bus with provisions for connecting a

field-grounding conductor.

All field wiring shall be copper and have a minimum insulation rating of

75C (167F).

Size grounding conductors according to local and national codes

Grounding methods must comply to local and national codes.

POWER WIRE

(Greater than 120 VAC)

All field wiring shall be copper and have a minimum insulation rating of

75C (167F).

Size all wire based on panel nameplate current ratings in accordance

with local and national codes. Do not use the cable sizes listed in DET -

609 & DET –610 manuals.

All power wiring must be routed away from other wiring. Avoid running

power wiring parallel to other wiring without a minimum separation

distance of four (4) inches. Power wiring should only cross perpendicular

to other wiring.

Input and output power shall be connected as per the wiring diagram.

Incoming power cables should be terminated at line side of the lugs

provided with the Disconnect switch.

Locate terminals (T1, T2, and T3) in the panels and use these terminals to

connect the motor wires. Depending on actual drive panel configuration,

motor cables should be terminated on the load side of the Power

Distribution Blocks.

Refer to Appendix B for Tightening torque details for motor connections.

CAUTION: Failure to cover components from metal shavings may

result in damage to equipment.

DEH40632 AN 12-1007, Rev.03, 04/04/2012

CONTROL WIRING

(120 VAC )

All field wiring shall have a minimum insulation rating of 75C (167F).

Size wire according to local and national codes.

All control wiring must be routed away from power wiring. If control

wiring is routed parallel to signal wiring (24 Vdc or less), isolation of the

signal wiring must be maintained. A minimum of four (4) inches is needed

to adequately separate signal and control wiring. If signal wire is UL

recognized shielded cable, separation can be minimized to a one (1) inch

separation.

AF-600 Redundant Drive Panels require no additional control wiring to

operate properly. Additional control interfacing to your control panel can

be accomplished through the panel mounted customer terminal board

“CTB1”. Please reference the appropriate wiring diagram. Torque values

for connecting to “CTB1” are located in the Appendices.

SIGNAL WIRING

(24 VDC or less)

All field wiring shall have a minimum insulation rating of 75C (167F).

Size wire according to local and national codes.

All field signal wiring must be twisted and shielded. All shields must be

grounded at one point ONLY. It is recommended to terminate the shield

drains at the signal’s source. Avoid routing signal wiring with power

wiring. If signal wiring is routed with control wiring a minimum separation

of one (1) inch is required.

CAUTION: Do not connect power supply voltage greater than panel

rated voltage, or damage will occur to equipment.

WARNING: Never connect or disconnect input wiring with voltage

applied, a serious or fatal injury may result.

WARNING: Never connect or disconnect output wiring with

voltage applied, a serious or fatal injury may result.

DEH40632 AN 12-1007, Rev.03, 04/04/2012

AF-600 Redundant Drive Panels require no additional signal wiring to

operate properly. Additional signal interfacing to your control panel can

be accomplished through the panel mounted customer terminal board

“CTB1”. Please reference the appropriate customer interface diagram for

signal interfacing to your control panel. Torque values for connecting to

“CTB1” are located in the Appendices.

If your application requires wiring to the AF-600 FP inverter I/O control

terminal board, use 16 to 18 AWG wire.

Connections on the inverter I/O terminal board should be tight enough

such that a slight tug on the wire will not result in the wire coming

partially or completely out of the terminal board.

MISCELLANEOUS

INFORMATION Refer Appendix B (Table A) for estimated watts loss of the panel.

If your enclosure is equipped with forced ventilation for keeping the

inverter and other components within their thermal recommendations,

the cooling fan(s) used to ventilate your enclosure also need to be cleaned

periodically. Cleaning the cooling fan(s) is recommended to keep the

proper amount of air circulating through the enclosure.

GE Drives recommends that all power connections be checked for proper

tightness every 6 months due to thermal cycling that may occur during

normal operation.

INSPECTION #2 Prior to start-up of your drive panel inspect the following:

The mechanical installation for any safety and local or national code

violation.

The electrical installation for proper connections and any violation of

local or national code.

Proper grounding of equipment.

All field wiring for tight and proper connections (no split wire ends that

may come in contact with adjacent connection points).

No loose hardware, metal shavings, or wiring chips.

All factory wiring for proper tightness that may have became loose

due to shipping vibration.

CAUTION: Do not over-tighten terminal board connectors, damage to

the equipment may occur.

DEH40634 AN 11-1018 Rev.02, 09/26/2011

Your AF 600 Redundant Drive Panel comes with an AF 600 FP Adjustable Frequency Drive from GE Drives

mounted on or in an enclosure, which contains the following equipment.

Ferraz Shawmut



Non-Fused Disconnect w/through-the-door lockable handle (or equivalent)

Ferraz Shawmut Fused Disconnect w/through-the-door lockable handle (or equivalent) for 15 HP

Only

GE C-2000TM 3-Pole Non-Reversing Contactors

GE C-2000TM Selector Switches

P9 Series Pilot lights

GE Type IP Encapsulated or Vacuum Impregnated 115 VAC Control Power Transformer w/fuses

Bussman / Ferraz Shawmut Amp-trap



Time-Delay Class J Fuses (or equivalent)

GE Line Reactors (optional)

GE DC Link Reactors (Drive inbuilt)

These instructions are intended as a supplement to the User’s Guide for the AF 600 FP drive. For

programming, operating and troubleshooting instructions for the adjustable frequency drive please refer to

the User’s Guide, which is included with your Redundant Drive panel documentation package.

DET -609 AF 600 FP User’s Guide for up to 60HP @ 208V @ & up to 125HP @460/575

Also included with your Redundant Drive panel documentation package are installation instructions,

electrical and mechanical drawings of your Redundant Drive panel.

OPERATING AND TROUBLESHOOTING INSTRUCTIONS FOR

AF 600 REDUNDANT DRIVE PANELS

DEH40634 AN 11-1018 Rev.02, 09/26/2011

1. Operator Devices page 3

2. Customer Terminal Board page 5

3. AF 600 Drive Terminal Board I/O page 6

4. Adjustments page 7

5. AF 600 FP Drive Function Code Changes page 8

6. Troubleshooting page 10

Table of Contents

NOTE: The terms drive and inverter are used interchangeably in this

document.

DEH40634 AN 11-1018 Rev.02, 09/26/2011

1. Operator Devices

Your Redundant Drive panel is equipped with several panel door mounted operator devices, which may

include the following: one (1) through-the-door, lockable, input device disconnect handle; two (2) operator

selector switches; and five (5) indicator lights. The operation of these devices is explained in this section. Refer

to the Drive Terminal Board I/O section of this manual and wiring diagrams for specifics on wiring

connections.

Input Disconnect The purpose of the panel-mounted input disconnect with through-the-door

handle is to provide a local, lockable method of removing all AC input power

from the Redundant Drive panel and AF 600 FP drive.

If your panel includes a Non-fusible Disconnector/Fusible Disconnector, in

addition to providing a manual method of applying and removing AC input

power from the Redundant Drive panel, the Disconnector also provides short

circuit protection for the panel components and the motor.

Drive1-Off- Drive2 The setting of this selector switch determines whether power to the motor will

be from the adjustable frequency drive1 (“Drive1” position) or from drive2

(“Drive2” position). This selector can be changed “on-the-fly” without first

completely stopping the motor. However, when changing from “Drive1” to

“Drive2” mode a short delay is required to be inserted by the operator

(approximately 10 seconds) to allow time for the motor’s rotor flux to decay.

WARNING: Although input power is removed from the drive in

the “Off” position this does not guarantee that dangerous voltage levels

are absent. The AF 600 FP drives contain capacitors, which can maintain

dangerous voltage levels for an extended period following removal of AC

input power.

Before touching any potentially live parts of the frequency inverter or

drive, it is always advisable to wait at least 20 mins if not specified.

380-480V, 150-300 HP, wait at least 20 minutes

Shorter time is allowed only if indicated on the nameplate for the

specific unit.

Do not manually drain capacitors.

Always check bus voltage with proper meter before working on drive.

NOTE: In the event of a drive1 fault need to move switch to “drive2”

from “drive1” Vice-versa.

WARNING: Potential arc flash and shock hazard

Do not perform any maintenance/work when panel is

Energized. Follow local work rules and proper Personal

Protective Equipment (PPE).

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