GE ZIB240P Anleitung zur Verwendung

MODEL SERIES:

ZIB240P

TECHNICAL SERVICE GUIDE

Bar Refrigerator

with Icemaker

GE Consumer & Industrial

PUB # 31-9124 11/04

– 2 –

IMPORTANT SAFETY NOTICE

The information in this service guide is intended for use by

individuals possessing adequate backgrounds of electrical,

electronic, and mechanical experience. Any attempt to repair a

major appliance may result in personal injury and property

damage. The manufacturer or seller cannot be responsible for the

interpretation of this information, nor can it assume any liability in

connection with its use.

WARNING

To avoid personal injury, disconnect power before servicing

this product. If electrical power is required for diagnosis or test

purposes, disconnect the power immediately after performing the

necessary checks.

RECONNECT ALL GROUNDING DEVICES

If grounding wires, screws, straps, clips, nuts, or washers used to

complete a path to ground are removed for service, they must be

returned to their original position and properly fastened.

GE Consumer & Industrial

Technical Service Guide

in any form without written permission from the General Electric Company.

– 3 –

Table of Contents

Child Control Lockout.......................................................................................................7

Cleaning the Outside .......................................................................................................7

Components.....................................................................................................................8

Component Locator Views...............................................................................................20

Compressor .....................................................................................................................19

Condenser Fan ...............................................................................................................18

Control Panel ...................................................................................................................9

Control Features ..............................................................................................................7

Damper Assembly............................................................................................................15

Defrost Heater and Fill Tube Heater ................................................................................17

Diagnostics and Service Information ...............................................................................21

Evaporator Compartment.................................................................................................16

Evaporator Cover ............................................................................................................13

Evaporator Fan ................................................................................................................13

Freezer Compartment......................................................................................................12

Full Extension Drawer......................................................................................................8

Icemaker .........................................................................................................................8

Interior Lights ...................................................................................................................8

Introduction ......................................................................................................................4

Logic Board......................................................................................................................9

Nomenclature...................................................................................................................5

Power Supply Board ........................................................................................................9

Refrigerator ON/OFF .......................................................................................................7

Schematic ........................................................................................................................24

Technical Data .................................................................................................................6

Temperature Control ........................................................................................................7

Thermistors ......................................................................................................................11

Warranty...........................................................................................................................25

Water Valve......................................................................................................................19

– 4 –

Introduction

This manual covers service information for the Bar Refrigerator with Icemaker.

The temperature setting for the refrigerator is factory set at 38°F. The ambient temperature range is

from 70°F to 90°F.

The leveling legs are factory installed. The evaporator is located behind the evaporator cover of the

freezer compartment, and is not serviceable. The wooden front on the full extension drawer can be

stained to match the surrounding cabinets. Please read the Installation Instructions manual for all

pertinent installation information.

The refrigerator can be installed as a built-in or free-standing unit. It can be closed in on the top and

three sides, as long as the front is unobstructed for air circulation and there is proper access to the

door. The door features a cam riser on the door hinge for self-closing. The refrigerator comes with an

optional stainless-steel toe kick taped to the rear of the unit.

Shown with Stainless Steel Door

– 5 –

The letter designating

the year repeats every

12 years.

Example:

T - 1974

T - 1986

T - 1998

Z D B I 2 4 0 P A S S

Monogram

Product

Installation

D = Built-In or Freestanding

I = Built-In

Exterior Color

BS = Black Case/

Stainless Door

SS = Stainless Steel

II = Custom Panel

Model Year Designator

Model Number

The nomenclature tag is located on

the center of the ﬂoor in the refrigerator

compartment. The mini-manual is

taped to the right front corner of the

unit behind the toe kick.

Serial Number

The ﬁrst two characters of the serial number

identify the month and year of manufacture.

Example: AG123456S = January, 2004

A- JAN 2005 - H

D - FEB 2004 - G

F - MAR 2003 - F

G - APR 2002 - D

H - MAY 2001 - A

L - JUN 2000 - Z

M - JUL 1999 - V

R - AUG 1998 - T

S - SEP 1997 - S

T - OCT 1996 - R

V - NOV 1995 - M

Z - DEC 1994 - L

Nomenclature

Width

24 Inches

Mini-Manual

Nomenclature

Conﬁguration

BI = Bar Refrigerator w/Icemaker

DI = Refrigerator Double-Drawer, Custom Panel

DS = Refrigerator Double-Drawer, SS

FI = Fresh-Food Refrigerator, Custom Panel

FS = Fresh-Food Refrigerator, SS

OD = Outdoor/Indoor Refrigerator

WR = Wine Reserve

BR = Beverage Center

– 6 –

Technical Data

Capillary

Dryer

Compressor

Process Tube

Condenser

Evaporator

ELECTRICAL SPECIFICATIONS

Temperature Control.......................................39°F

Electrical Rating: 120V AC 60Hz..............2.0 Amp

Maximum Current Leakage......................0.50 mA

Maximum Ground Path Resistance.............0.14 Ω

REFRIGERATION SYSTEM

Refrigerant Charge (R134a).................3.2 ounces

Compressor.........................................590 BTU/hr

Minimum Compressor Capacity

Vacuum...................................................21 inches

Minimum Equalized Pressure

@70°F.......................................................37 PSIG

@90°F.......................................................40 PSIG

NO LOAD PERFORMANCE

Control Position and

Ambient Temperature of: 70°F 90°F

Fresh Food °F 33-45 33-45

Ice Compartment °F (-5) -6 (-5) -6

Percent Running Time, %..........34-45 50-65

INSTALLATION

Clearance must be provided for air circulation:

AT TOP.................................................................0

AT SIDES.............................................................0

AT REAR.................................................1.0 INCH

DOOR FRONT TO PROTRUDE FROM

CABINETS ...................................MIN. 13/4INCH

DISCONNECT POWER CORD BEFORE SERVICING

IMPORTANT - RECONNECT ALL GROUNDING DEVICES

All parts of this appliance capable of conducting

electrical current are grounded. If grounding

wires, screws, straps, clips, nuts or washers

used to complete a path to ground are removed

for service, they must be returned to their

original position and properly fastened.

IMPORTANT SAFETY NOTICE

This information is intended for use by individuals

possessing adequate backgrounds of electrical,

electronic and mechanical experience. Any

attempt to repair a major appliance may result

in personal injury and property damage. The

manufacturer or seller cannot be responsible for

the interpretation of this information, nor can it

assume any liability in connection with its use.

– 7 –

Throughout this manual, features and appearance may vary from your model.

Control Features

Temperature Control

Factory Settings Control Range

38°F 34°F - 45°F

The temperature display shows the actual

temperature of the refrigerator. The actual

temperature may vary slightly from the set

temperature based on factors such as door

opening, amount of food, and room temperature.

To change the temperature setting, press the

WARMER or COLDER pads until you reach the desired

set temperature. After 5 seconds, the display will

return to the actual temperature. Allow 12 to 24

hours for the refrigerator to reach the temperature

you have set.

Child Control Lockout

The child control lockout feature prevents

unwanted changes to the temperature settings.

After the desired temperature is set, the

temperature can be locked. To lock, press the

+and -pads simultaneously for 5 seconds. To

unlock, press both pads simultaneously again for

5 seconds.

Refrigerator ON/OFF

This pad stops cooling in the refrigerator, turns off

the temperature controls, and removes power to

the light circuit.

Press this pad for a minimum of 3 seconds to

turn the refrigerator OFF for long

vacations or absences, or when

cleaning the unit or changing the

light bulb. Press the pad again to

turn the refrigerator ON.

Cleaning the Outside

Door Handles and Trim

Clean with a cloth dampened with soapy water.

Dry with a soft cloth. Keep the outside clean.

Wipe with a clean cloth lightly dampened with

mild liquid dish detergent. Dry with a clean, soft

cloth. Do not wipe the refrigerator with a soiled

dish cloth or wet towel. These may leave a

residue that can damage the ﬁnish. Do not use

scouring pads, powdered cleaners, bleach or

cleaners containing bleach, these products can

scratch and damage the ﬁnish.

Stainless Steel

To preserve and protect the ﬁne ﬁnish, regularly

clean and polish the stainless steel exterior and

handle with a commercially available stainless

steel cleaner, such as Stainless Steel Magic™.

Stainless Steel Magic™ is available through GE

Parts and Accessories, 800.626.2002 or GE

Appliances.com. Order part number WX10X15.

To avoid damaging the stainless steel, wipe in

the same direction as the grain when polishing or

cleaning any stainless steel surface. Do not use

appliance wax or polish on the stainless steel.

Warranty does not cover damage due to improper

cleaning methods.

– 8 –

Components

Troubleshooting

If ice cubes get stuck in the icemaker, the green

power light will blink. To correct this, set the

icemaker power switch to O(off) and remove the

cubes. Set the icemaker power switch to I (on) to

restart the icemaker. After the icemaker has been

turned on again, there will be a delay of about 45

minutes before the icemaker resumes operations.

Note: In homes with lower-than-average water

pressure, the icemaker may cycle multiple times

when making one batch of ice.

Icemaker

Feeler Arm

Power Switch

Green

Power Light

Icemaker

The icemaker will produce seven cubes per

cycle - approximately 100 to 130 cubes per day

(approximately 4.8 lbs). Ice rate is dependant

on freezer compartment temperature, room

temperature, number of door openings, and other

use conditions.

The icemaker will ﬁll with water when it cools to

15°F (-10°C). A newly installed refrigerator

may take 12 to 24 hours to begin making ice

cubes.

The icemaker will make a buzzing sound each

time it ﬁlls with water. Be sure nothing interferes

with the sweep of the feeler arm.

Tab (push tab down on

right drawer guide, pull

tab up on left drawer

guide)

Full Extension Drawer

To remove the full extension drawer, pull the

drawer out to the STOP position. Push the tab on

the right rack guide down while pulling the tab on

the left rack guide up, and pull the drawer out.

To replace the full extension drawer, insert the

sides of the drawer back into the guides and

push until the tabs snap into place. Make certain

the tabs on the drawer are fully engaged before

loading. Pull the drawer out all the way to the

STOP position and push back in several times to

make sure locking tabs are properly engaged.

Interior Lights

Run diagnostic mode 22 and 21 to test the light

circuit and reed switches. (See Diagnostics and

Service Information.)

A single 15-watt lamp recessed in the back wall of

the fresh food compartment provides light to the

interior. The light is activated by 1 magnetically

operated reed switch located on the logic board.

The reed switch is not serviceable.

Note: The door reed switch magnet is part of the

door and is not serviceable.

– 9 –

Control Panel

The control panel is held in place by 2 Phillips-

head screws.

Caution: When reinstalling the control panel,

make sure control panel wires are routed properly

to avoid pinching.

Logic Board

The logic board is located behind the control

panel.

Run diagnostic mode 02 to test the link between

the logic board and power supply board. (See

Diagnostics and Service Information.)

Troubleshooting the Logic Board

If the compressor is not operating and the display

is not illuminated:

Check for 5 VDC between pin #1 and pin #4

on the logic board while it is connected.

If it is less than 5 VDC, disconnect the

connector from the logic board. Measure

the voltage between pin #1 and #4 of the

connector. If this voltage is less than 5 VDC,

there may be a problem with the wiring or

power supply board.

Check the voltage between pin #1 and pin #4

at K11 on the power supply board to continue

troubleshooting.

Caution: The lock tabs on all low-voltage wire

connectors on the power supply board and

logic board are fragile. The tabs can break if

excessive pressure is applied when unplugging

the connector.

Power Supply Board

The power supply board is housed in a sliding

tray above the machine compartment. The tray is

held in place by 2 Phillips-head screws.

Power Supply Board

K11 K13

K9 K5

DAMPER

LOGIC BD.

EVAP.

FAN

DMPR.

HEATER

FF + EVAP NTCFZ NTC

J2J3

POWER

ICE MAKER

LIGHT

FILL TB + DEF

HEATERS

AC SIDEDC SIDE

K14

(Continued next page)

K11

BROWN

BLUE

LOGIC

BOARD WHITE

BLACK

+5V

CLK

DATA

COM

Power Supply Board

REED DOOR SW

– 10 –

Power Supply Board Replacement

The replacement power supply board comes

with 4 jumpers. The jumpers must be moved to

the correct conﬁguration for the refrigerator to

function properly. All boards come with a jumper

in the J4 location.

WARNING: Jumper positions should be changed

with the power off.

1. Remove the jumper from J4. If the jumper is

not removed from the J4 position, the control

will display JPS when the power is reapplied.

2. Set jumpers to the conﬁguration shown below.

Jumper Pin Conﬁguration for Bar Refrigerator

Arrows Mark Jumper Pin Locations

In =

Out

K13

EVAP

. FAN

FF + EV

AP NTC

J3 J1

6. Verify that the replacement board has been

jumpered correctly by comparing the model

number displayed on the control panel with

the table of model numbers below.

Model

No. (m)

Model

Select

1Wine

Reserve

2Beverage

Center

3Double-

Drawer

4 Bar Unit

5Fresh-

Food

6Outdoor/

Indoor

7. If the model number displayed does not

match your model, change the jumpers to

correspond with the correct model.

Note: Anytime the jumpers are changed on

the power supply board, in order for the unit to

function properly, you must run diagnostic mode

15 to reset the board.

Note: If JPS is displayed after the refrigerator

is powered up, disconnect power, remove J4

jumper, and reapply power.

3. Power up the refrigerator.

4. Enter into service mode (see Diagnostics and

Service Information).

5. Run diagnostic mode 15.

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