GE Osmonics Z-10000 Bedienungsanleitung

GE OSMONICS

Z SERIES REVERSE OSMOSIS SYSTEM

Operation

and Maintenance Manual

P/N: 1238339 REV. B 16-OCT-03

Z SERIES REVERSE OSMOSIS SYSTEM

Installation, Operation and Maintenance Manual

TABLE OF CONTENTS

Page

CHAPTER ONE: GENERAL INFORMATION 1-1

Section 1.1 The Manual 1-3

1.2 Safety Summary 1-3

1.3 Applications 1-4

1.4 Contraindications 1-4

1.5 Environmental Considerations 1-4

1.6 Theory of Operation 1-6

1.7 Fluid Components 1-6

1.8 Monitors and Controls 1-9

1.9 Optional Equipment 1-12

1.10 Pre Treatment and Other Device RO Interlocks 1-14

1.11 Specifications 1-14

1.11.1 Input Water Requirements 1-14

1.11.2 Flow Rates 1-15

1.11.3 Electrical Requirements 1-15

1.11.4 Dimensions & Weights 1-16

1.11.5 Membrane Performance Characteristics 1-16

1.11.6 Environmental Requirements 1-16

1.12 Disposal 1-17

1.13 Electromagnetic Interference 1-17

1.14 Service Assistance 1-17

1.15 Return Goods Authorization (RGA) 1-18

1.16 Symbols and Abbreviations 1-19

CHAPTER TWO: INSTALLATION GUIDELINES AND INITIAL

SYSTEM START UP

2-1

Section 2.1 Installation Considerations 2-3

2.2 Installation Procedures 2-4

2.3 First Time Start-Up Procedures 2-6

2.3.1 RO Unit 2-6

2.3.2 Rotation Verification (For 3 Phase Motors Only) 2-7

2.3.3 Balance 3 Phase Power 2-7

2.4 Product Water Analysis Procedure 2-8

1238339b A

A16 Oct 2003

CHAPTER THREE: SYSTEM OPERATION 3-1

Section 3.1 Daily Start-Up Procedure 3-3

CHAPTER FOUR: ROUTINE MAINTENANCE 4-1

Section 4.1

4.1.1

Routine Maintenance of Z-Series RO System

Daily Maintenance

4-3

4.1.2 Monthly Maintenance 4-4

4.1.3 Quarterly Maintenance 4-4

4.1.4 Semi-Annual Maintenance 4-5

4.1.5 Annual Maintenance 4-5

4.2

4.2.1

Specific Maintenance Procedures and Instructions

Pump Lubrication Procedure

4-6

4.2.2 Product Water Divert Verification 4-6

4.2.3 Temperature Setting and Function Test 4-7

4.2.4 Pre-filter Cartridge Replacement Procedure 4-8

4.2.5 Threaded Connection Leak Repair 4-8

4.3 Z-Series Cleaning Indications 4-9

4.3.1 Cleaning Preparation 4-10

4.3.1.1 Cleaning Procedure 4-11

4.3.1.2 Post Cleaning Rinse Procedure 4-12

4.3.1.3 BIOSAN™ (Low pH Cleaner) Cleaning Procedure 4-13

4.4 Disinfection Procedure 4-15

4.4.1 Formaldehyde Disinfection Preparation 4-16

4.4.1.1 Formaldehyde Disinfection Procedure 4-17

4.4.1.2 Post Formaldehyde Disinfection Rinse Procedure 4-19

4.4.2 Peracetic Acid/Peroxide Based Compound

(Renalin®) Disinfection Preparation

4-20

4.4.2.1 Renalin® Disinfection Procedure 4-22

4.4.2.2 Post Renalin® Disinfection Rinse Procedure 4-24

4.5 Product Water Culture 4-25

4.5.1 Product Water Culture Procedure 4-25

4.6 System Storage 4-26

4.6.1 Formaldehyde Storage Procedure 4-26

4.6.2 BIOSAN™ Storage Procedure 4-27

1238339b B

B16 Oct 2003

CHAPTER FIVE: TROUBLESHOOTING 5-1

Table of Contents 5-3

Section 5.1 RO Fails to Run 5-5

5.2 RO Runs Intermittently 5-6

5.3 Motor Runs Hot 5-6

5.4 Water Produced While RO is Off 5-7

5.5 Low Waste Pressure 5-7

5.6 Pressure Gauge Vibrates Erratically 5-7

5.7 Excess Product Pressure 5-8

5.8 Product Flow Too Low 5-8

5.9 Product Flow Too High 5-9

5.10 Poor Apparent Water Quality 5-9

5.11 TDS Reading Too High 5-10

5.12 RO Pump Leaks at Inlet End 5-10

5.13 Leaks 5-10

5.14 RO Fails to Draw Disinfectant 5-11

5.15 Product Divert Controller and Valve Malfunction 5-11

CHAPTER SIX: DRAWINGS 6-1

CHAPTER SEVEN: SPARE PARTS LIST 7-1

1238339b C

C16 Oct 2003

This page intentionally left blank

1238339b D

D16 Oct 2003

Z Series RO System by GE Osmonics

Z Series RO System

CHAPTER ONE:

GENERAL INFORMATION

1238339b – 16Oct03 1 - 1 General Information

Z Series RO System by GE Osmonics

This page intentionally left blank.

1238339b – 16Oct03 1 - 2 General Information

Z Series RO System by GE Osmonics

1.1 The Manual

This manual has been prepared to provide the operator with information and instructions

regarding the installation, use, maintenance, and troubleshooting of the GE Osmonics Z

Series Reverse Osmosis System.

CAUTION:

When used as a medical device, Federal law restricts this device to sale by or on the order

of a physician per CFR 801.109(b)(1).

The manual has been written in narrative form supplemented with schematics and

drawings for clarification. The operator can perform most procedures mentioned in this

manual. Any exceptions will be clearly identified by a qualifying statement.

1.2 Safety Summary

Words in BOLD CAPITAL letters are used to identify key safety or qualifying

statements. A list of all symbols and abbreviations is located at the end of this chapter.

This safety summary does not contain all of the safety statements in the manual. Other

safety statements are included within the manual text and are enhanced and defined as

follows:

WARNING:

Statements identifying conditions or practices that could result in personal injury or loss

of life.

CAUTION:

Statements identifying conditions or practices that could result in equipment or other

property damage.

NOTE:

Statements that provide further clarification.

READ THIS MANUAL:

Prior to operating or servicing this device, this manual must be read and understood.

Keep this and other associated manuals for future reference and for new operators or

qualified service personnel. A note sheet is provided at the end of each chapter for

operators to make notations that may be valuable to other users.

DO NOT REMOVE COVERS OR PANELS:

To avoid electrical shock hazard, do not remove covers or panels when power is supplied

to the device. Do not operate the device when covers or panels are removed.

SHOCK HAZARD:

Connect this device to a proper ground connection in accordance with the National

Electrical Code. DO NOT under any circumstances remove the ground wire or ground

prong from any power plug. DO NOT use an extension cord with this equipment. Keep

the surface under the RO free of water.

1238339b – 16Oct03 1 - 3 General Information

Z Series RO System by GE Osmonics

USE PROPER POWER CONNECTIONS:

Use proper wiring and connection methods to satisfy hospital electrical codes.

DEVICE LABELING:

Do not under any circumstances; remove any Caution, Warning or any other descriptive

labels from the devices until the conditions warranting the label are eliminated.

DO NOT OPERATE IN A FLAMMABLE ATMOSPHERE:

To avoid fire or explosion, do not operate this device in an explosive environment or near

flammable anesthetics.

1.3 Applications

The Z Series Reverse Osmosis (RO) System is designed to purify water by forcing water

through a semi-permeable RO membrane. Water purified by reverse osmosis has had

approximately 95% of the dissolved ions and approximately 99% of most other

contaminants removed. The purified water, referred to as product water or permeate, is

suitable for hemodialysis applications when the quality is equal to or exceeds AAMI

standards.

1.4 Contraindications

WARNING:

GE Osmonics RO systems are not designed, sold, or intended for use in producing

water for injection.

Furthermore, GE Osmonics RO systems are not intended to be used outside of the device

specifications and limitations, as outlined in this manual and other related materials.

1.5 Environmental Considerations

Prior to the installation of the Z-Series RO System, it will be necessary to provide

utilities and create an environment suitable for the trouble free operation of the RO

system and its accessories.

POWER:

The Z-Series unit operates on either single-phase or three-phase power with a variety of

voltages being available. Histories of power failure, power surges, and low line voltages

should be noted and reported to the manufacturer or their agent as they may create

adverse conditions for the operation of equipment.

DRAIN:

A drain outlet is required by the RO system. The drain must have a minimum capacity of

nine gallons per minute of continuous flow for as long as and as often as the RO is

operating. A 2” pipe with a 1/8” per foot slope and a 1” minimum air gap normally

satisfies the waste flow requirement.

1238339b – 16Oct03 1 - 4 General Information

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere GE Wasserfiltersystem Handbücher

GE GX1S01R Bedienungsanleitung

GE GNSV25CBL Betriebsanleitung

GE Pro Elite 268-716-150-1248 Bedienungsanleitung

GE SmartWater FX12P Bedienungsanleitung

GE Homespring Bedienungsanleitung

GE SmartWater GNSV70FBL Betriebsanleitung

GE GNUT05Z01 Bedienungsanleitung

GE GXEM01Z01 Bedienungsanleitung

GE Profile PNRQ21LBN Handbuch

GE RPWF Bedienungsanleitung

GE GNUT03A Bedienungsanleitung

GE GNUT03B Sicherheitsleitfaden

GE OSMONICS E4 Series Bedienungsanleitung

GE MILLENIUM OSMONICS MILLENIUMTM REVERSE OSMOSIS... Bedienungsanleitung

GE GXWH08C Bedienungsanleitung

GE GNSV70RBL Betriebsanleitung

GE Culligan FXRT12 Bedienungsanleitung

GE GX1S50F Betriebsanleitung

GE GNSV65RBL Bedienungsanleitung

GE SmartWater GXWH35F Bedienungsanleitung

GE E4-2200 Bedienungsanleitung

GE SmartWater FX12M Bedienungsanleitung

GE GNUL30B Sicherheitsleitfaden

Beliebte Wasserfiltersystem Handbücher anderer Marken

Wisy

Wisy LineAir 100 Bedienungsanleitung

Schaffner

Schaffner Ecosine FN3446 Series Betriebsanleitung

Pentair

Pentair FLECK 4600 SXT Benutzerhandbuch

H2O International

H2O International H20-500 Bedienungsanleitung

Renkforce

Renkforce 2306241 Bedienungsanleitung

Neo-Pure

Neo-Pure TL3-A502 Bedienungsanleitung

FLTR

FLTR OBF Bedienungsanleitung

STA-RITE

STA-RITE VERTICAL GRID DE FILTERS S7D75 Bedienungsanleitung

Applied Membranes

Applied Membranes W-G844EM Bedienungsanleitung

BEGA

BEGA 116 Bedienungsanleitung

WATA

WATA Standard Bedienungsanleitung

Price

Price FFU series Handbuch

Gaggenau

Gaggenau BRITA INTENZA 467873 Bedienungsanleitung

Brita

Brita SAFF-100 Bedienungsanleitung

HEISSNER

HEISSNER FPU24000-00 Bedienungsanleitung

BGS technic

BGS technic 1518 Bedienungsanleitung

Reverse Osmosis

Reverse Osmosis RF Series Bedienungsanleitung

ubbink

ubbink Filtramax Series Bedienungsanleitung