Gefran GFW adv Series Kurzanleitung

80427A_MSW_GFW-ETHERCAT_07-2018_ENG

GFW - ETHERCAT

INSTRUCTION MANUAL FOR

CONFIGURATION AND INSTALLATION

IN EtherCAT NETWORKS

code: 80427A- 07-2018 - ENG

ATTENTION!

This manual is an integral part of the

product and must always be available to persons

who operate it.

This manual must always accompany the

product if it is sold to another user.

Installers and/or maintenance personnel

MUST read this manual and precisely follow the

instructions contained herein and in the attach-

ments.

GEFRAN will not be liable for any harm

to persons and/or damage to property or to the

product itself if the conditions described below

are not conformed to.

The Customer must respect Gefran’s

trade secret. Therefore, this manual and its at-

tachments may not be tampered with or modi-

ed, reproduced, or sold to third parties without

GEFRAN’s prior authorization

The software version referred to in this manual regards

the RTU/EtherCAT Fieldbus Modbus Interface Card

installed in the GFW as serial communication PORT 2.

280427A_MSW_GFW-ETHERCAT_07-2018_ENG

SUMMARY

1 • INTRODUCTION�� 3

2 • REFERENCES�� 3

3 • MAIN TECHNICAL CHARACTERISTICS�� 4

4 • GENERAL COMMUNICATION ARCHITECTURE �� 4

5 • INSTALLATION �� 5

6 • PROCESS DATA OBJECTS (PDO) �� 8

7 • OBJECTS DICTIONARY (SDO)�� 10

80427A_MSW_GFW-ETHERCAT_07-2018_ENG

1 • INTRODUCTION

The “GFW adv” series of modular power controllers with EtherCAT (Ethernet for Control Automation Technology)

Fieldbus interface allows rapid integration of a large number of compact control units for the temperature control and

management of the heating device in advanced automation systems (such as PLCs, Supervision Systems, etc.) inter-

connected by communication networks and protocols defined by the standard.

It is not the purpose of this manual to describe the “EtherCAT” Fieldbus; it is assumed that the user is familiar with it

and that for any updates he/she refers to the official website of EtherCAT Technology Group, www.ethercat.org.

It is also assumed that the user is already familiar with the technical characteristics of GFW products, contained in

manuals included with the product or downloadable from the GEFRAN S.P.A. website. www.gefran.com.

This manual refers to the 2 variants of the GFW versions, whose order codes are E2/E7:

- E2 - 2009 Specification - 2.50.24 Stack - ETH2 Card with netX50

- E7 - 2016 Specification- 4.7.0.3 Stack - ETH7 Card with netX51

As for the E2 version, this manual refers to sizes 40-250A only, whereas the E7 version includes sizes 40-250A and

400-600A.

Where not specified, the descriptions refer to all the possible configurations.

Compared to the E2 version, the E7 one has new functions:

- Bridge mode (up to 12 zones - 4 GFW)

Autoscan master support

2ndary station alias support

2 • REFERENCES

/1/ GFW adv 80962x, GFW OPERATING INSTRUCTIONS AND WARNINGS

/2/ GFW adv 80963x, GFW CONFIGURATION AND PROGRAMMING MANUAL

/3/ GFW_Modbus_V200, GFW - MODBUS MEMORY MAP V.2.xx

480427A_MSW_GFW-ETHERCAT_07-2018_ENG

3 • MAIN TECHNICAL CHARACTERISTICS

Baud Rate ethernet 100 Mbit/s

Data transport layer Ethernet II, IEEE 802.3

Supporto CoE Sì (CANopen over EtherCAT

No. of PDOs 1 TX default , 1 RX default ( Max 2)

PDO modes Cyclic

Default input size 32 bytes ( Max 71 )

Default Output size 32 bytes ( Max 71 )

PDO mapping Yes

No. of SDO 1 Server, 0 Client

Emergency Message Yes

Object dictionary Yes

Certied No

Modbus/RTU Master

Serial Baud Rate 19200 bit/s

Parity None

Bit di Dati 8

Stop Bit 1msec

Serial Acquisition Time minimum 50msec for 16 words

4 • GENERAL COMMUNICATION ARCHITECTURE

The communication architecture implemented in the GFW communication card converts EtherCAT dialog data into

Modbus RTU packets transmitted and received via serial line.

The scheme is as follows:

80427A_MSW_GFW-ETHERCAT_07-2018_ENG

5 • INSTALLATION

CONNECTION TO ETHERCAT NETWORK

Ethernet RJ45 Connectors

To connect the devices to the EtherCAT network, proceed in sequence from the master to the slaves as shown below

680427A_MSW_GFW-ETHERCAT_07-2018_ENG

Remember to use a CAT5 Ethernet cable or higher (STP or UTP). The distance between the two nodes must not

exceed 100 meters.

E7 devices allow you to use the card as a bridge so as to connect up to 4 GFW (12 zones) in series to every etherCAT

node.

Below a maximum conguration obtained connecting 4 GFWs (12 zones) between them via Modbus (only for E7 ver-

sions).

80427A_MSW_GFW-ETHERCAT_07-2018_ENG

SELECTION OF ROTARY SWITCHES AND DIP SWITCHES

The hex rotary switches on the GFW indicate the node address of the Modbus/RTU slave network acquired when the

instrument is switched on.

The GFW is factory-set with the rotary switches in the “0” position. It is the customer’s task to put them in the correct

position, considering that ONLY the following combinations apply for EtherCAT:

Node Address E2 E7

1 Rotary X 10=0, Rotary X1=1 Rotary X 10=0, Rotary X1=1 for node 1

2 - Not admitted - Rotary X 10=0, Rotary X1=2 for node 2

3 - Not admitted - Rotary X 10=0, Rotary X1=3 for node 3

4 - Not admitted - Rotary X 10=0, Rotary X1=4 for node 4

The other positions of the rotary switches refer to special functions.

The GFW configuration dip-switches, described in manual /2/ in the chapter “Description of Dip-Switches,” let you define

the instrument’s work mode.

Specifically, when Dip “6” is “ON,” it lets you reset the factory values to “POWER ON.”

AFTER YOU HAVE RESTARTED THE INSTRUMENT WITH FACTORY VALUES, REMEMBER TO RETURN DIP “6”

TO “OFF”�

DIP “7” MUST NECESSARILY BE “OFF” AND THE ROTARIES IN POSITION 01!

BEHAVIOR OF COMMUNICATION CARD LEDS AT POWER-UP

E2:

The communication card has two 2-color (green, red) LEDs, H4 and H6, which light in the following sequence during

power-up:

• H4 red and H6 red, ON for 1 second

• H4 green and H6 green, ON for 1 second

• H4 red and H6 red, ON for 1 second

• H4 green and H6 green, ON for 1 second

• H4 red and H6 red, ON for 1 second

• H4 green and H6 green, ON for 1 second

• H4 and H6m normal operation

E7:

No start-up sequence

880427A_MSW_GFW-ETHERCAT_07-2018_ENG

6 • PROCESS DATA OBJECTS (PDO)

There are 2 PDO Rx in reception (from master to slave) and 2 PDO Tx in transmission (from slave to master) for process

data exchange (PDO).

DEFAULT OBJECTS MAPPED IN RX PDOs (Master to Slave)

PDO index

1600 Value Description

SubIndex 0 7 Number of objects contained in PDO

SubIndex 1 0x5c000008 Host Command byte 0

SubIndex 2 0x5c010008 Host Command byte 1

SubIndex 3 0x5c020008 Host Command byte 2

SubIndex 4 0x5c030008 Host Command byte 3

SubIndex 5 0x5c040008 Host Command byte 4

SubIndex 6 0x5c050008 Host Command byte 5

SubIndex 7 0x5c060008 Host Command byte 6

With PDO index 1600, you can implement a Modbus RTU command request in the EtherCAT packet.

This PDO is disabled by default. Other types of data cannot be mapped in this PDO

PDO index

1601 Value Description

SubIndex 0 16 Number of objects contained in PDO

SubIndex 1 0x46450110 Serial Ina (581)*

Index 0x4645, Subindex 1

SubIndex 2 0x44E00110 S.In (224)*

Index 0x44E0, Subindex 1

SubIndex 3 0x44E10110 S.Ou (225)*

Index 0x44E1, Subindex 1

SubIndex 4 0x24FC0110 Ou.P in manual 1(252)*

Index 0x24FC, Subindex 1

SubIndex 5 0x24370110 A.Hb 1(55)*

Index 0x3542, Subindex 1

SubIndex 6 0x45F60110 Alarm HB TA2 of zone 2 (502)*

Index 0x45F6, Subindex 1

SubIndex 7 0x45F70110 Alarm HB TA3 of zone 3 (503)*

Index 0x45F7, Subindex 1

SubIndex 8 0x25310110

STATUS_W: bit1= SP1/SP2, bit2= start/stop

selftuning,bit3 = ON/OFF, bit4 = AUTO/MAN,

bit5= start/stop autotuning, bit6 = LOC/REM. 1(305)*

Index 0x2531, Subindex 1

SubIndex 9 0x440C0110 Al.1 (12)*

Index 0x440C, Subindex 1

SubIndex 10 0x440D0110 Al.2 (13)*

Index 0x440D, Subindex 1

SubIndex 11 0x440E0110 Al.3 (14)*

Index 0x440E, Subindex 1

SubIndex 12 0x443A0110 Al.4 (58)*

Index 0x443A, Subindex 1

SubIndex 13 0x455B0110 Serial In1 (347)*

Index 0x455B, Subindex 1

80427A_MSW_GFW-ETHERCAT_07-2018_ENG

PDO index

1601 Value Description

SubIndex 14 0x448A0110 Local setpoint (138)*

Index 0x448A, Subindex 1

PDO index

1601 Value Description

SubIndex 15 0x44E60110 Set Point 1 (230)*

Index 0x44E6, Subindex 1

SubIndex 16 0x44E70110 Set Point 2 (231)*

Index 0x44E7, Subindex 1

note* :the variable’s modbus RTU address is shown in parentheses. By default, PDO index 1601 contains 16

variables.

The maximum number of mappable variables in this PDO is 32 objects

OGGETTI DI DEFAULT MAPPATI NEI PDO TX ( Slave verso Master )

PDO index

1A00 Value Description

SubIndex 0 7 Number of objects contained in PDO

SubIndex 1 0x5c000008 Host Response byte 0

SubIndex 2 0x5c010008 Host Response byte 1

SubIndex 3 0x5c020008 Host Response byte 2

SubIndex 4 0x5c030008 Host Response byte 3

SubIndex 5 0x5c040008 Host Response byte 4

SubIndex 6 0x5c050008 Host Response byte 5

SubIndex 7 0x5c060008 Host Response byte 6

With the index 1A00 PDO, you can obtain a response to a Modbus RTU command in the EtherCAT packet.

This PDO is disabled by default. Other types of data cannot be mapped in this PDO

PDO index

1A01 Value Description

SubIndex 0 16 Number of objects contained in PDO

SubIndex 1 0x563C0110 Analog input (572)*

Index 0x563C, Subindex 1

SubIndex 2 0x553D0110 Input dig (317)*

Index 0x553D, Subindex 1

SubIndex 3 0x36980110 Output out status 1(664)*

Index 0x3698, Subindex 1

SubIndex 4 0x34020110 Out power (2)*

Index 0x3402, Subindex 1

SubIndex 5 0x35420110 I.VF1 1(322)*

Index 0x3542, Subindex 1

SubIndex 6 0x353B0110 Frequency 1(315)*

Index 0x353B, Subindex 1

SubIndex 7 0x367A0110 Status4 (634)*

Index 0x367A, Subindex 1

SubIndex 8 0x35D30110 Controller Status (467)*

Index 0x35D3, Subindex 1

SubIndex 9 0x36EF0110 Ld.V 1(751)*

Index 0x36EF, Subindex 1

SubIndex 10 0x36F10110 Ld.A 1(753)*

Index 0x36F1, Subindex 1

SubIndex 11 0x36CF0110 Ld.P 1(719)*

Index 0x36CF, Subindex 1

10 80427A_MSW_GFW-ETHERCAT_07-2018_ENG

PDO index

1A01 Value Description

SubIndex 12 0x36ED0110 Ld.I 1(749)*

Index 0x36ED, Subindex 1

SubIndex 13 0x54000110 P.V. (0)*

Index 0x5400, Subindex 1

SubIndex 14 0x54010110 Active Setpoint (1)*

Index 0x5410, Subindex 1

SubIndex 15 0x54550110 Err (85)*

Index 0x5455, Subindex 1

SubIndex 16 0x55280110

FLG_PID : bit3=active selftuning,

bit4 = softstart in progress,

bit6=active autotuning (296)*

Index 0x5528, Subindex 1

note* :the variable’s modbus RTU address is shown in parentheses.

By default, PDO index 1601 contains 16 variables.

The maximum number of mappable variables in this PDO is 32 objects.

The objects mapped in PDOs can be modied with the “PDO MAPPING” sequence.

You can map objects in PDOs based on the HW conguration used

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