Gehl R135 Bedienungsanleitung
R135
R135 (EU)
R135 X-Series
R150
R150 (EU)
R150 X-Series
R165
R165 (EU)
R165 X-Series
Skid-Steer Loaders
Operator’s Manual
Form No.
50940193
DP0415
English
Revision D
GEHL COMPANY
WARRANTY
GEHL COMPANY, hereinafter referred to as Gehl, warrants new Gehl
equipment to the Original Retail Purchaser to be free from defects in
material and workmanship for a period of twelve (12) months from the
Warranty Start Date.
GEHL WARRANTY SERVICE INCLUDES:
Genuine Gehl parts and labor costs required to repair or replace
equipment at the selling dealer’s business location.
GEHL MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY
KIND, EXPRESS OR IMPLIED (INCLUDING THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
PARTICULAR PURPOSE), EXCEPT AS EXPRESSLY STATED IN
THIS WARRANTY STATEMENT.
ANY OF THESE LIMITATIONS EXCLUDED BY LOCAL LAW SHALL
BE DEEMED DELETED FROM THIS WARRANTY; ALL OTHER
TERMS WILL CONTINUE TO APPLY.
SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION
OF THESE WARRANTIES AND YOU MAY HAVE GREATER RIGHTS
UNDER YOUR STATE LAW.
GEHL WARRANTY DOES NOT INCLUDE:
1. Transportation to selling dealer’s business location or, at the option
of the Original Retail Purchaser, the cost of a service call.
2. Used equipment.
3. Components covered by their own non-Gehl warranties, such as
tires, batteries, trade accessories and engines.
4. Normal maintenance service and expendable, high-wear items.
5. Repairs or adjustments caused by: improper use; failure to follow
recommended maintenance procedures; use of unauthorized
attachments; accident or other casualty.
6. Liability for incidental or consequential damages of any type,
including, but not limited to lost profits or expenses of acquiring
replacement equipment.
No agent, employee or representative of Gehl has any authority to bind
Gehl to any warranty except as specifically set forth herein.
204927/AP0407
Gehl®, All-Tach®, and Power-A-Tach®, are registered trademarks of Manitou Americas, Inc.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Indicators and Controls. . . . . . . . . . . . . . . . . . . . . . . . . . 47
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
R135, R150, R165 Skid-Steer Loader
Operator’s Manual
TABLE OF CONTENTS
LOADER INFORMATION
Purchased from
Date of Purchase
Loader Model Number
Loader Serial Number
Engine Serial Number
EC DECLARATION OF CONFORMITY
1. Manufacturer: Manitou Americas, Inc.
2. Address: One Gehl Way
West Bend, WI 53095-0179 U.S.A.
3. Technical Construction File Location:
Manitou Interface and Logistics Europe
Rue Des Andains 2
PERWEZ, 1360
Belgium
4. Authorized Representative: Manitou Interface and Logistics
Europe
5. Address: Rue Des Andains 2
PERWEZ, 1360
Belgium
6. We hereby declare that the model(s) listed below conforms to
EC Directives: 2004/108/EC (EMC), 97/23/EC (Pressure
Equipment), 2006/42/EC (Machinery) and 2000/14/EC (Noise
Emission), as amended by 2005/88/EC.
7. In accordance with EN/ISO Standards:
EN ISO 3450:1996, ISO 6165
8. Category: EARTH-MOVING MACHINERY/
LOADERS/COMPACT
9. Models: R135, R150, R165
10. Directive/Conformity Assessment Procedure/Notified Body:
2004/108/EC Type-test Self-certification
97/23/EC Self-certification ----------
2006/42/EC Self-certification ----------
2000/14/EC Annex VIII – Full
Quality
Assurance
TÜV Industrie Service
GmbH – TÜV SÜD Group
Westendst. 199, D-80686
München GERMANY
150940193/DP0415
CHAPTER 1
INTRODUCTION
Safety Symbol and Signal Words
Manitou Americas, in cooperation with the Society of Automotive
Engineers, has adopted this:
Safety Alert Symbol
This symbol identifies potential safety hazards, which, if not properly
avoided, could result in injury. When you see this symbol in this manual
or on the machine, you are reminded to BE ALERT! Your personal safety
is involved!
Signal Words
The word “DANGER” indicates an imminently
hazardous situation, that, if not avoided, will result
in serious injury or death.
The word “WARNING” indicates a potentially
hazardous situation that, if not avoided, could
result in serious injury or death.
The word “CAUTION” indicates a potentially
hazardous situation that, if not avoided, may result
in minor or moderate injury.
Important: The word “IMPORTANT” indicates situations that can result in possible
damage to the machine.
Note: The word “NOTE” indicates special or particularly useful information.
Contents and Use of this Manual
This Operator’s Manual provides information about the safe and proper operation and
maintenance for the machine. Major points of safe operation and maintenance are detailed
in the Safety section of this manual, starting on page 13.
This manual also includes general troubleshooting and specification information about the
machine.
DANGER
WARNING
CAUTION
250940193/DP0415
Follow the instructions in the Operator’s Manual Safety, Operation and Maintenance
chapters, concerning accident prevention regulations, safety and occupational regulations,
and machine and traffic regulations. Manitou Americas is not liable for injury or damage
resulting from the failure to follow these regulations.
Improper operation, inspection and maintenance
of the machine can cause injury or death. Read and
understand the contents of this manual COMPLETELY and become
familiar with the machine before operating it.
It is the owner’s or employer’s responsibility to fully instruct each operator in the proper
and safe operation and maintenance of the machine.
A storage location is provided inside the operator’s compartment for storing this
Operator’s Manual. After using this manual, return it to the storage location.
This manual is considered a permanent part of the machine and should be with the
machine at all times. If the machine is resold, include this operator’s manual as part of the
sale.
Replace this manual promptly if it becomes damaged, lost or stolen.
Some illustrations and photos in this manual may show doors, guards and shields open or
removed for informational purposes only. BE SURE all doors, guards and shields are in
their proper operating positions BEFORE starting the engine to operate the machine.
Because of ongoing product improvements, information included in this manual may not
exactly match the machine. Manitou Americas reserves the right to modify and improve
products at any time without notice or obligation.
CAUTION
350940193/DP0415
Machine Orientation
“Right” and “left”, as described in this manual, are determined from a position sitting in
the operator’s seat and facing forward.
1. Attachment Bracket 7. Lift Arm Support Device 13. Fuel Cap Cover
2. Restraint Bar 8. Auxiliary Couplers 14. Seat Plate (according to ISO
7096)
3. Front Work Lights 9. Roll-Over / Falling Object
Protective System (ROPS/
FOPS) 15. Tie-Down
4. Tilt Cylinder 10. Lift Cylinder 16. Rear Work Lights
5. Lift Arm 11. Reflectors
6. Tires 12. Tail Lights (Position Lights)
1
2
2
4
5
6
8
4
12
13 14
3
7
8
9
10
15
15
11
11
11
11
16
450940193/DP0415
Proper Machine Use
Improper use of the machine can result in property
damage, injury or death.
The machine is designed only for moving earth, coarse gravel or ballast and rubble. Use
with approved attachments is also allowed – See “Fields of Application” on page 6. Use in
any other way is considered as contrary to the intended use. Compliance with, and strict
adherence to, the conditions of operation, service and repair as specified by the
manufacturer, also constitute essential elements of the intended use.
The machine was designed and built according to the best available technology and
approved safety regulations in the countries where it is sold. It is impossible, however, to
completely safeguard against abusive, improper use. The operator must always consider
potential safety risks and hazards during operation. Accident prevention regulations, all
other generally recognized regulations on safety and occupational medicine, and all road
traffic regulations must be observed at all times.
The machine must be maintained in proper operating condition. Any damaged or
malfunctioning parts must be repaired or replaced immediately.
Do not make any unauthorized modifications to the machine. Unauthorized modifications
made to the machine may relieve the manufacture of liability for any resulting damage or
injury.
Service and Registration
When ordering service parts, provide complete information about the part and the quantity
required. Also, provide the model and serial numbers of the machine. For your safety and
continued proper operation, use only genuine service parts. Record the model and serial
numbers in the spaces on page 5 for quick reference.
WARNING
550940193/DP0415
Model and Serial Numbers
Machine Model Number
____________________________________
Machine Serial Number
____________________________________
Engine Model Number
____________________________________
Engine Serial Number
____________________________________
650940193/DP0415
Fields of Application
Note: Refer to “Payloads/Capacities” on page 186 for specific bucket rated payload
capacities.
The attachments determine how the machine is used.
Contact CEA Attachments at: http://
www.ceattachments.com/ContactUs.aspx for
information about available attachments approved for use with the
machine.
Contact your CEA Attachments (http://www.ceattachments.com/ContactUs.aspx) before
using attachments or equipment not approved by Manitou Americas. Use of non-approved
attachments or unauthorized modifications is prohibited.
Using Attachments
Read all documentation provided with attachments to learn how to safely operate and
maintain them.
Do not use the machine for any applications or purposes other than those described in this
manual or manuals supplied with attachments. See the following “Fields of Application”
table for information about approved attachments and their uses. Contact your dealer
before using attachments or equipment not approved by Manitou Americas. Use of non-
approved attachments or unauthorized modifications is prohibited.
WARNING
Dieses Handbuch passt für folgende Modelle
2
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