Gehl RS5-19 Bedienungsanleitung

Operator’s Manual

RS5-19

Telescopic Handler

Beginning with Serial Number 50951

Form No.

50960066

Revision A

August

2013

Engine Failure

Indicator and Control Symbols

Read Operator’s

Manual

Turn Signals

Parking Brake

Safety Alert

Symbol

Fuel

Lights

Volume Half FullVolume Full

Engine Oil

Pressure

Hazard Flasher

Battery

Work Lights

Transmission

Temperature

Fan

Crab Steer

Lower Load

2-Wheel Steer

Raise Load

4-Wheel Steer

Engine Coolant

Temperature

Hourmeter

Retract Load

Volume Empty

Engine Electrical

Preheat

Tilt Rearward

Wiper/Washer

Extend LoadTilt Forward

Hydraulic Oil

Engine Start HornIgnition Off Ignition ON

Brake Failure

Diesel Fuel

Fasten Seat Belt

Tie Down PointLift Point Male Auxiliary

Hydraulic Coupler

Female Auxiliary

Hydraulic Coupler

Hydraulic Filter

Restriction

Engine Air Filter

Restiction

Axle OilEngine Oil

Neutral

Brake Fluid

Slow

Grease

Forward

Beacon

Rear Axle

Alignment

Front Axle

Alignment

Control Lever

Multi-Function

Audible Alarm

OFF

Reverse

PRINTED IN U.S.A. 150960066/AP0813

Table of Contents

Chapter Description Page

International Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Front Cover

1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

3Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5, 7

4SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

5Indicators and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

6Operation and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

7Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

8Service and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

9Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

Engine Diagnostic Codes (EDC’s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

Hydraulic Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

Load Zone Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

Standard Hardware Torque Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

IDENTIFICATION INFORMATION

Write the Gehl Telescopic Handler serial number below.

Refer to the model and serial number when inquiring about parts or service from your Gehl dealer.

The model and serial numbers for this machine are on a decal located inside the operator’s station.

MODEL NO. RS5-19

SERIAL NO.

50960066/AP0813 2PRINTED IN U.S.A.

The information in this Operator’s Manual was written to give the owner/operator assistance in preparing, adjust-

ing, maintaining and servicing of the Telescopic Handler. More important, this manual provides an operating plan

for safe and proper use of the machine. Major points of safe operation are detailed in the SAFETY chapter of this

manual.

GEHL Company asks that you read and understand the contents of this manual

COMPLETELY and become familiar with the machine before operating it.

The use of this Telescopic Handler is subject to certain hazards that cannot be eliminated by mechanical means,

but only by the exercise of intelligence, care and common sense. It is therefore essential to have competent and

careful operators, who are not physically or mentally impaired, and who are thoroughly trained in the safe opera-

tion of the equipment and the handling of the loads.

Throughout this manual information is provided that is set in italic type and introduced by the word IMPORTANT

or NOTE. Be sure to read carefully and comply with the message or directive given. Following this information

will improve operating and maintenance efficiency, help to avoid breakdowns and damage, and extend the

machine’s life. A chart of standard hardware torques is located in the back of this manual.

A storage pocket in the back of the seat is provided for storing the Operator’s Manual. After using the manual,

please return it to the pocket and keep it with the unit at all times! If this machine is resold, GEHL Company rec-

ommends that this manual be given to the new owner.

If this machine was purchased “used,” or if the owner’s address has changed, please provide your GEHL dealer or

GEHL Company Service Department with the owner’s name and current address, along with the machine model

and serial number. This will allow the registered owner information to be updated, so that the owner can be noti-

fied directly in case of an important product issue, such as a safety update program.

“Right” and “left” are determined from a position sitting on the seat and facing forward.

The wide GEHL dealership network stands ready to provide any assistance required, including providing genuine

GEHL service parts. All parts should be obtained from or ordered through your GEHL dealer. Give complete infor-

mation about the part, and include the model and serial number of the machine. Record the serial number in the

space provided on the previous page, as a handy record for quick reference.

GEHL Company reserves the right to make changes or improvements in the design or construction of any part

without incurring the obligation to install such changes on any unit previously delivered.

Chapter 1

INTRODUCTION

GEHL Company, in cooperation with the Society of Automotive

Engineers, has adopted this

Safety Alert Symbol

to identify potential safety hazards that if not properly avoided, could

result in injury. When you see this symbol in this manual or on the

machine itself, you are reminded to BE ALERT! Your personal safety is

involved!

PRINTED IN U.S.A. 350960066/AP0813

Identification

Telescopic Boom

Operator’s Station

Quick-attach

System

Tilt Cylinder Slave Cylinder

Dash Indicators

and Controls

Seat

Fuel Tank

Behind Access

Cover

Rear Boom

Access Cover

Lift Cylinder

Hydraulic Tank

Filler under

Engine Cover

Extend Cylinder

Inside Boom

Air Cleaner

under Engine

Cover

Exhaust Pipe

Auxilluary

Hydraulics

Rear View

Mirror

50960066/AP0813 4PRINTED IN U.S.A.

Chapter 2

SPECIFICATIONS

Lifting Performance

Maximum lift capacity:

5500 lbs. (2495 kg)

Maximum lift height:

19’ 1”(5.8 m)

Capacity at maximum lift height:

3000 lbs. (1361 kg)

Max. forward reach to load center:

11’ (3.35 m)

Capacity at maximum forward reach:

1850 lbs. (840 kg)

Maximum below grade reach:

0” (0 mm)

General Dimensions

Based on standard machine equipped

with listed tires, 48” masonry carriage

and 48” pallet forks.

Recommended tire type:

12 - 16.5 NHS 10-ply

Overall length, less forks:

148” (3.76 m)

Overall width:

71” (1.80 m)

Overall height:

76” (1.93 m)

Ground clearance: 10.5” (266 mm)

Wheelbase: 90” (2.29 m)

Outside turn radius: 132” (3.35 m)

Machine weight without attachment:

9,760 lbs. (4400 kg)

Instrumentation

Gauges: Fuel level, hourmeter,

coolant temperature, Voltmeter, Engine

speed

Monitoring lights:

Engine oil pressure, alternator,

hydrostatic drive oil temperature,

engine coolant temperature, air cleaner,

low fuel, hydraulic filter, engine failure

and glow indicator.

Visual indicators:

Boom angle, frame angle

Steering System

Steer Valve: Fixed-displacement rotary

Displacement/Rev: 7.3 cu. in. (120 cc)

System pressure: 2400 psi (165 bar)

Steer cylinders: 1 per axle

Steer mode valve:

3-position, 4-way solenoid with

dash-mounted switch actuation

Steer modes: 2-wheel, 4-wheel, crab

Braking System

Service brakes: Oil-immersed inboard

hydraulic wet-disc type; front axle

Manual foot pedal actuation

Parking brake: Spring-applied, hydraulic-

release disc-type in front axle

Actuation is electric switch with engine

running, automatic with engine off.

Electrical System

Type: 12-volt, negative ground

Battery: 950 minimum cold cranking

amps

Circuit protection: Fuse panel

Backup alarm: 107 dB(A)

Horn: 111 dB(A)

Alternator: 95 amp

Service Capacities

Cooling System: 12 qts. (11.3 L)

50/50 mixture

Anti-freeze protection: -31oF (-35oC)

Pressure cap: 14 psi (1.0 bar)

Fuel tank: 17 gals. (64 L)

Hydraulic tank:

18 gals. (68 L)

Axles:

Differentials: 4 qts. (3.8 L) ea.

Planetaries:

Front: 27 oz. (0.8 L) ea.

Rear: 30 oz. (0.9 L) ea.

Transfer Case (front axle only):

8 oz. (0.23 liters)

Hydrostatic Transmission

Type: Rexroth A4VG56DA/32

Speeds: 2 fwd / 2 rev

Travel Speeds:

Low speed: fwd/rev 4 mph (6.4

km/h)

High speed: fwd/rev 15 mph (24

km/h)

Axles (front and rear)

Front Axle: Dana model 60-211-69

Drive/steer, limited-slip differential,

full-time four-wheel drive

Rear Axle: Dana model 221-83

Drive/steer, open differential,

full-time four-wheel drive

Engine

Natural Aspiration Yanmar 4TNV98

202 cu. in. (3.32 liters) displacement

69.3 hp (50.7 kW) @ 2500 rpm

173 ft.-lbs. (235 Nm)

torque @ 1625 rpm

Oil capacity: 9.5 qts. (9.0 L)

Features:

In-line 4-cycle, 4-cylinder, direct-

injection diesel fuel system, in-line

5 micron fuel pre-filter with water

trap, and in-line 1 micron primary

fuel filter, positive pressure lubrica-

tion, liquid pressurized cooling

system, 19” (483 mm) suction fan,

dry dual-element air cleaner,

spin-on oil filter.

Hydraulic System

Type: Open-center

Pump: Single-section gear type

Displacement / revolution:

2.20 cu. in. (36 cc)

Flow @ 2530 RPM:

22 gpm (83 L/min)

Main relief pressure:

3350 psi (231 bar)

Steer relief pressure:

2400 psi (166 bar)

Hydraulic filter:

Return type, 16-micron

media, replaceable element.

Rated flow: 35 gpm (132 L/min)

Rated pressure: 1000 psi (70 bar)

By-pass pressure (full flow):

50 psi (345 kPa)

PRINTED IN U.S.A. 550960066/AP0813

Chapter 3

CHECKLISTS

PRE-DELIVERY

The following Checklist is an important reminder of inspec-

tions that MUST be made before delivering the Telescopic

Handler to the customer. Check off each item after the pre-

scribed action is taken.

√Check that:

NO parts of machine have been damaged in shipment.

Check for such things as dents and loose or missing parts;

correct or replace components as required.

Battery is securely mounted and not cracked. Cable con-

nections are tight. Electrolyte at proper level.

Cylinders, hoses and fittings are not damaged, leaking or

loosely secured.

Oil, fuel and air filters are not damaged, leaking or loosely

secured.

All grease fittings have been properly lubricated and no fit-

tings are missing; see Lubrication chapter of this manual.

Wheel nuts are torqued to 450 ft.-lbs. (610 Nm).

Tires are inflated to 65 psi (448 kPa) cold.

Hydraulic system reservoir, engine crankcase, engine

coolant, transmission and axles are filled to the proper

operating fluid levels.

All adjustments have been made to comply with the set-

tings given in this manual and in the separate engine man-

ual.

All guards, shields and decals are in place and securely

attached.

Model and serial numbers for this unit are recorded in

space provided on this page and page 1.

√Check that:

All indicators (lamps, switches, etc.) function properly.

All hand and foot controls operate properly.

Boom, Quick-attach System with attachment tool all func-

tion properly.

No hydraulic system leaks when under pressure.

Listen for abnormal noises or vibrations; if detected, deter-

mine their cause and repair as necessary.

I acknowledge that the pre-delivery procedures were per-

formed on this unit as outlined above.

Dealership’s Name

Dealer Representative’s Name

Date Checklist Filled Out

Machine Model # Machine Serial # Engine Serial #

DELIVERY

√Check that:

The following Checklist is an important reminder of valu-

able information that MUST be passed on to the customer at

the time the unit is delivered. Check off each item as you

explain it to the customer.

Review with the customer the contents of this manual and

the AEM Safety Manual and for the following:

The Index at the back, for quickly locating topics;

The Safety, Indicators and Controls, and Operation and

Adjustments chapters for information regarding safe use of

the machine.

The Lubrication, Service and Storage, and Maintenance

chapters for information regarding proper maintenance of

the machine. Explain that regular lubrication and mainte-

nance are required for continued safe operation and long

life.

Give this Operator’s Manual and the AEM Safety Manual

to the customer and instruct them to be sure to read and

completely understand their contents BEFORE operating

the unit.

Remind the customer of U.S. OSHA regulation 1910.178

(l), which specifies operator training requirements.

Explain that the customer must consult the engine manual

(provided) for related specifications, operating adjustments

and maintenance instructions.

Completely fill out the Owner’s Registration, including

customer’s signature, and return it to the Company.

Customer’s Signature

Date Delivered

Start the machine and test-run the unit while

checking that proper operation is exhibited by all

controls.

(Dealer’s File Copy - Remove at Perforation)

50960066/AP0813 6PRINTED IN U.S.A.

INTENTIONALLY BLANK

(To be removed as Dealer’s file copy)

PRINTED IN U.S.A. 750960066/AP0813

Chapter 3

CHECKLISTS

PRE-DELIVERY

The following Checklist is an important reminder of inspec-

tions that MUST be made before delivering the Telescopic

Handler to the customer. Check off each item after the pre-

scribed action is taken.

√Check that:

NO parts of machine have been damaged in shipment.

Check for such things as dents and loose or missing parts;

correct or replace components as required.

Battery is securely mounted and not cracked. Cable con-

nections are tight. Electrolyte at proper level.

Cylinders, hoses and fittings are not damaged, leaking or

loosely secured.

Oil, fuel and air filters are not damaged, leaking or loosely

secured.

All grease fittings have been properly lubricated and no fit-

tings are missing; see Lubrication chapter of this manual.

Wheel nuts are torqued to 450 ft.-lbs. (610 Nm).

Tires are inflated to 65 psi (448 kPa) cold.

Hydraulic system reservoir, engine crankcase, engine

coolant, transmission and axles are filled to the proper

operating fluid levels.

All adjustments have been made to comply with the set-

tings given in this manual and in the separate engine man-

ual.

All guards, shields and decals are in place and securely

attached.

Model and serial numbers for this unit are recorded in

space provided on this page and page 1.

√Check that:

All indicators (lamps, switches, etc.) function properly.

All hand and foot controls operate properly.

Boom, Quick-attach System with attachment tool all func-

tion properly.

No hydraulic system leaks when under pressure.

Listen for abnormal noises or vibrations; if detected, deter-

mine their cause and repair as necessary.

I acknowledge that the pre-delivery procedures were per-

formed on this unit as outlined above.

Dealership’s Name

Dealer Representative’s Name

Date Checklist Filled Out

Machine Model # Machine Serial # Engine Serial #

DELIVERY

√Check that:

The following Checklist is an important reminder of valu-

able information that MUST be passed on to the customer at

the time the unit is delivered. Check off each item as you

explain it to the customer.

Review with the customer the contents of this manual and

the AEM Safety Manual and for the following:

The Index at the back, for quickly locating topics;

The Safety, Indicators and Controls, and Operation and

Adjustments chapters for information regarding safe use of

the machine.

The Lubrication, Service and Storage, and Maintenance

chapters for information regarding proper maintenance of

the machine. Explain that regular lubrication and mainte-

nance are required for continued safe operation and long

life.

Give this Operator’s Manual and the AEM Safety Manual

to the customer and instruct them to be sure to read and

completely understand their contents BEFORE operating

the unit.

Remind the customer of U.S. OSHA regulation 1910.178

(l), which specifies operator training requirements.

Explain that the customer must consult the engine manual

(provided) for related specifications, operating adjustments

and maintenance instructions.

Completely fill out the Owner’s Registration, including

customer’s signature, and return it to the Company.

Customer’s Signature

Date Delivered

Start the machine and test-run the unit while

checking that proper operation is exhibited by all

controls.

(Pages 5 and 6 have been removed at perforation)

50960066/AP0813 8PRINTED IN U.S.A.

Chapter 4

SAFETY

DANGER

“DANGER” indicates an imminently haz-

ardous situation that, if not avoided, will result

in death or serious injury.

WARNING

“WARNING” indicates a potentially hazardous

situation that, if not avoided, could result in

death or serious injury.

CAUTION

“CAUTION” indicates a potentially hazardous

situation that, if not avoided, may result in

minor or moderate injury. It may also alert to

unsafe practices.

Gehl Company ALWAYS takes the operator’s safety

into consideration when designing its machinery, and

guards exposed moving parts for his/her protection.

However, some areas cannot be guarded in order to

assure proper operation. Further, this Operator’s

Manual and decals on the machine warn of additional

hazards and should be read and observed closely.

REMEMBER! It is the owner’s responsibility for com-

municating information on the safe use and proper

maintenance of this machine! This includes providing

understandable interpretations of these instructions

for operators who are not fluent in reading English.

It is the responsibility of the operator to read and

understand the Operator’s Manual and other informa-

tion provided and use the correct operating procedure.

Machines should be operated only by qualified opera-

tors.

MANDATORY SAFETY SHUTDOWN

PROCEDURE

BEFORE cleaning, adjusting, lubricating or ser-

vicing the unit:

1. Stop machine on a level surface. (AVOID park-

ing on a slope, but if necessary, park across the

slope and block the tires.)

2. Fully retract the boom and lower the attach-

ment tool to the ground. Idle engine for gradual

cooling.

3. Place controls in neutral and apply parking

brake.

4. Shut off the engine and remove the key.

ONLY when you have taken these precautions can

you be sure it is safe to proceed. Failure to follow

the above procedure could lead to death or serious

bodily injury.

The above Safety Alert Symbol means ATTENTION!

ALWAYS BE ALERT! YOUR SAFETY IS

INVOLVED! It stresses an attitude of safety aware-

ness and can be found throughout this Operator’s

Manual and on the machine itself.

Before attempting to operate this

equipment, read and study the following

safety information. In addition, be sure that

everyone who operates or works with this

equipment, whether family member or

employee, is familiar with these

safety precautions.

Inhaltsverzeichnis

Andere Gehl Hebesystem Handbücher

Gehl

Gehl RS6-42 Bedienungsanleitung

Beliebte Hebesystem Handbücher anderer Marken

morse

morse 82H-124 Bedienungsanleitung

Braun

Braun NL955 Series Bedienungsanleitung

haacon

haacon 1889.10 Bedienungsanleitung

Protekt

Protekt AT 252 Bedienungsanleitung

R. Beck Maschinenbau

R. Beck Maschinenbau HS 600 Bedienungsanleitung

Nova Technology International, LLC

Nova Technology International, LLC NAS Series Bedienungsanleitung

Genie

Genie Z-60/34 Bedienungsanleitung

Screen Technics

Screen Technics INTERFIT Vertical Up Lift Bedienungsanleitung

Mortuary Lift

Mortuary Lift ULTIMATE 1000 Bedienungsanleitung

Custom Equipment

Custom Equipment Hy-Brid 3 Series Programmierhandbuch

Custom Equipment

Custom Equipment Hy-Brid Lifts 2 Series Programmierhandbuch

Hy-Brid Lifts

Hy-Brid Lifts HB-P3.6 Programmierhandbuch

BERG

BERG BeNomic EasyLeaf Bedienungsanleitung

Powermate

Powermate LiftGate LG-3 Bedienungsanleitung

Snorkel

Snorkel TM12 Series Bedienungsanleitung

Terberg

Terberg OMNIDEKA Bedienungsanleitung

Harmar Mobility

Harmar Mobility AL625 Betriebsanleitung

Rotary

Rotary SPO16 Bedienungsanleitung