Genebre 5944 Bedienungsanleitung

Genebre Building. Av. de Joan Carles I, 46-48

08908 L'Hospitalet de Llobregat. Barcelona (Spain)

genebre@genebre.es - www.genebre.es

GENEBRE S.A.

LAST UPDATE: 01/07/2020 UPDATE NUMBER: 2

INSTALLATION, OPERATION AND MAINTENANCE

MANUAL

Limit switch box installed over

a sanitary pneumatic actuator

GENEBRE Reference: 5944 –5949

Genebre Building. Av. de Joan Carles I, 46-48

08908 L'Hospitalet de Llobregat. Barcelona (Spain)

genebre@genebre.es - www.genebre.es

GENEBRE S.A.

LAST UPDATE: 01/07/2020 UPDATE NUMBER: 2

Installation, operation and maintenance instructions

1. Breakdown drawing.............................................................................................................3

1.1) List of components:.......................................................................................................4

2. Storage................................................................................................................................4

3. Installation instructions ........................................................................................................5

3.1) Preparation...................................................................................................................5

3.2) Installation on the valve ................................................................................................6

3.3) Electrical connection.....................................................................................................6

3.4) Pneumatic connection...................................................................................................8

4. Operation instructions........................................................................................................10

4.1) Usage .........................................................................................................................11

4.2) Manual operation........................................................................................................11

5. Maintenance operations ....................................................................................................11

6. Reparation instructions......................................................................................................12

6.1) Disassembling.............................................................................................................12

6.2) Reassembling.............................................................................................................13

7. Hygiene and Safety Instructions:.......................................................................................13

Genebre Building. Av. de Joan Carles I, 46-48

08908 L'Hospitalet de Llobregat. Barcelona (Spain)

genebre@genebre.es - www.genebre.es

GENEBRE S.A.

LAST UPDATE: 01/07/2020 UPDATE NUMBER: 2

1) Breakdown drawing.

Genebre Building. Av. de Joan Carles I, 46-48

08908 L'Hospitalet de Llobregat. Barcelona (Spain)

genebre@genebre.es - www.genebre.es

GENEBRE S.A.

LAST UPDATE: 01/07/2020 UPDATE NUMBER: 2

1.1) List of components:

(*) Only for 5944 02 and 5949 02 products

(*) Only for 5949 product

2) Storage

During storage it is recommended to keep the product in the included protective wrapping to

avoid damages or dirt accumulation. The wrap must not be removed until element is to be

installed. As much as possible, it must be stored in a dry and clean environment.

Transport and storage of these devices must be done in their original wrapping.

Position

Name

Material

Plug

Stainlees Steel

Plug

Plastic

Cover

Polycarbonate

Base

Polypropylene

Solenoid Block (*)

Aluminium

14A

Solenoid (*)

------

14B

Cable Gland

Plastic

14C

Base Plate (*)

Aluminium

Air Coupling (**)

Brass

18A

Air Coupling (**)

Brass

18B

Air Coupling (**)

Brass

18D

Muffler

Plastic

Cover Seal

EPDM

19A

Cover Seal

EPDM

19B

Solenoid Gasket (*)

NBR

O’ring (*)

NBR

Proximity Detector

------

Cover Screw

Stainlees Steel

24A

Block Screw (*)

Stainlees Steel

24B

Base Screw

Stainlees Steel

24C

Solenoid Screw (*)

Stainlees Steel

24G

Electric plate Screw

Stainlees Steel

Electric Plate

------

Genebre Building. Av. de Joan Carles I, 46-48

08908 L'Hospitalet de Llobregat. Barcelona (Spain)

genebre@genebre.es - www.genebre.es

GENEBRE S.A.

LAST UPDATE: 01/07/2020 UPDATE NUMBER: 2

VISUAL INSPECTION

Check whether during transport, unloading and placement, devices have suffered no damages.

MECHANICAL INSPECTION

Check whether all mobile parts of the different devices, as well as the screws and other elements, are

accomplishing their purpose.

If you notice any kind of anomaly during reception of the goods, contact immediately

with GENEBRE in order to determine the possible responsibilities on the issue and make the

devices fully operational.

IMPORTANT NOTE:

Before installing and/or manipullating these pneumatical elements, READ

CAREFULLY these instructions for use and OBSERVE all contained information. If

you fail to understand any of their content, please contact GENEBRE, S.A.

User is responsible for the safe use of these devices, as established in present

instructions for use and in the specific technical documentation of the device.

3) Installation instructions

3.1) Preparation

Remove any material remains of the element wrapping.

Prepare a clean working area.

Plan beforehand enough space for future maintenance operations.

Genebre Building. Av. de Joan Carles I, 46-48

08908 L'Hospitalet de Llobregat. Barcelona (Spain)

genebre@genebre.es - www.genebre.es

GENEBRE S.A.

LAST UPDATE: 01/07/2020 UPDATE NUMBER: 2

It is recommended to perform this task under qualified professional surveillance.

3.2) Installation on the valve

Use the appropriate supports and coupling elements to assemble the actuator and the head

with the corresponding valve.

3.3) Electrical connection

The head has been designed to support multiple voltage types, standard being the following:

24V DC

If using any other type of voltage, the user must indicate it in order to change electrical

components (solenoids, sensors, etc.)

Be extremely cautious before powering the equipment and take into account the power

tension for which it is designed.

Genebre Building. Av. de Joan Carles I, 46-48

08908 L'Hospitalet de Llobregat. Barcelona (Spain)

genebre@genebre.es - www.genebre.es

GENEBRE S.A.

LAST UPDATE: 01/07/2020 UPDATE NUMBER: 2

The head has three LED, which act as visual indicators to provide information about valve's

position at all times:

Green LED: valve is in open position

Red LED: valve is in closed position

Yellow LED: indicates a third position in case the LED is installed in the mix-proof valve

Electrical setup is as follows:

Wiring must be done with a cable clamp:

Power supply:

24V = Pole +

GND = Neutral

Solenoid valves (output to control panel or PLC):

V1 = First solenoid (simple actuator)

V1 = Second solenoid (double actuator)

V3 = Third solenoid (Mix –proof)

Proximity detectors:

S1 = Open position detector (green LED)

S1 = Closed position detector (red LED)

S1 = Third position detector (yellow LED)

Genebre Building. Av. de Joan Carles I, 46-48

08908 L'Hospitalet de Llobregat. Barcelona (Spain)

genebre@genebre.es - www.genebre.es

GENEBRE S.A.

LAST UPDATE: 01/07/2020 UPDATE NUMBER: 2

3.4) Pneumatic connection

All connectors for pneumatic installation are the "quick connector" kind, for a pipe Ø 6 mm.

Actuators with head come by default with all internal pneumatic connections installed

according to reference (5944 01 / 5944 02 / 5949 01 / 5949 02). It will only be necessary to

feed externally with air the corresponding connectors.

IMPORTANT: Power air has to be CLEAN and DRY.

Respect minimum and maximum power pressure (1,5 –6 bar)

Ref. 5949 01 (Simple actuator - 2 sensors –0 solenoid valves)

Air entrance

Muffler

Genebre Building. Av. de Joan Carles I, 46-48

08908 L'Hospitalet de Llobregat. Barcelona (Spain)

genebre@genebre.es - www.genebre.es

GENEBRE S.A.

LAST UPDATE: 01/07/2020 UPDATE NUMBER: 2

Ref. 5949 02 (Simple actuator - 2 sensors –1 solenoid valve)

Ref. 5949 01 (Double actuator - 2 sensors –0 solenoid valves)

Muffler

Air entrance

Power air

entrance

to open

Muffler

Power air

entrance

to close

Genebre Building. Av. de Joan Carles I, 46-48

08908 L'Hospitalet de Llobregat. Barcelona (Spain)

genebre@genebre.es - www.genebre.es

GENEBRE S.A.

LAST UPDATE: 01/07/2020 UPDATE NUMBER: 2

Ref. 5949 02 (Double actuator - 2 sensors –2 solenoid valves)

After installation, ALWAYS put back the cover to protect internal electrical components,

making sure the joint that keeps together cover and base is correctly placed. Avoid spilling

water inside the head.

Power air

entrance

Muffler

External

connection

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