Generac Power Systems 13694330200 Bedienungsanleitung

-------------------

GENERAC®

Model: 13694330200

Type:

SDI00

Engine: D6.

7.1

Owner's

Manual

Stationary

Emergency

Generator

c@us

LISTED

This

manual

should

remain

with

the

unit.

Table of Contents

Safety

Rules

Introduction

Read

This

Manual

Thoroughly

Operation

and

Maintenance

How

Obtain

Service

Authorized

Service

Dealer

Locator

Number

..'

...

Warranty

Notes

Maintenance

SERVICE

SCHEDULE..............

Authorized

Operator

Maintenance

Functions

Authorized

Service

Technician

Maintenance

Functions

PERIODIC

MAINTENANCE

Test

Stationary

Emergency

Generator

System

Operation

and

Components..

.. ..

Inspect

Battery...

Check

Fluids.

Inspect

Exhaust

System..

Inspect/Test

Fuel

Supply

System..

REPAIR

PARTS........

How

Order

Parts..

. . 19

500

I\VV

600

I\VV

STATIONARY

EMERGENCY

DIESEL

ENGINE

DRIVEN

GENERATOR

SETS..

SERVICE

MAINTENANCE

INTERVAL

INFORMATION

,,20

Operation

GENERATOR

CONTROL

AND

OPERATION

OPERATING

UNIT

WITH

MANUAL

TRANSFER

SWITCH

Start-up

and

Transfer...

Retransfer

and

Shutdown..

OPERATING

UNIT

WITH

AUTOMATIC

TRANSFER

SWITCH

....

Installation

STATIONARY

EMERGENCY

GENERATOR

INSTALLATION

.13

NFPA

Standards...

Other

Published

Standards..

BASIC

STATIONARY

EMERGENCY

ELECTRIC

SYSTEM..

EMERGENCY

CIRCUIT

ISOLATION

METHOD

TOTAL

CIRCUIT

ISOLATION

METHOD

GROUNDING

THE

GENERATOR...

GENERATOR

NEUTRAL

CONNECTIONS..............

..14

TRANSFER

SWITCH

START

SIGNAL

CONNECTIONS.

BATTERY

INSTALLATION.....

. .

Vented

Batteries.....

.15

PREPARATION

BEFORE

START-UP

Prior

Initial

Start-up..

Start-up

Inspection

. 5

ENGINE

PROTECTIVE

DEViCES..

Coolant

Temperature

Sender

Low

Coolant

Level

Sensor...

. 5

Oil

Pressure

Sender

Overs

peed

Shutdown

;)

Overcrank

Shutdown

RPM

Sensor

Loss

Shutdown...

. 5

FUSES..

FUEL

SYSTEM

Diesel

Fuel

System...

. 6

SPECIFICATIONS

Generator

Engine

Oil

Recommendations

Coolant. 6

Gearbox

Lubrication..

. 6

Fuel

System

Requirements

and

Recommendations.....

. 7

BATTERY

INSTALLATION..

. 7

THE

BATTERY...

GENERATOR

LEAD

CONNECTIONS

Four-lead,

Single-phase

Stator..

. 8

12-lead,

Broad

Range

Stators

Six-lead,

600

VAC,

Three-phase

Stator

.....

FIELD

WIRING

CONNECTIONS

REQUIREMENTS

Field

Wiring

Connections

Buss

Bars..

GENERATOR

AND

LOAD

COMPATIBILITY

STARTING

AIDS

Engine

Coolant

Heaters..

Engine

Oil

Heater

(Optional)

Battery

Warmers

(Optional)..

Battery

Chargers..

. .

Generallnformation

IDENTIFICATION

RECORD

Data

Label

...

Generator

Set

XPL

Label

EQUIPMENT

DESCRIPTION

;)

Standard

Generator

Features

INTRODUCTION

Thank

you

for

purchasing

this

model

the

stationary

emergency

generator

set

product

line

Generac

Power

Systems,

Inc"

Every

effort

was

expended

make

sure

that

the

information

and

instructions

this

manual

were

both

accurate

and

current

the

time

the

manual

was

written.

However,

the

manufacturer

reserves

the

right

change,

alter

otherwise

improve

this

product(s)

any

time

without

prior

notice.

READ

THIS

MANUAL

THOROUGHLY

any

portion

this

manual

not

understood,

contact

the

near-

est

Authorized

Service

Dealer

for

starting,

operating

and

servicing

procedures.

Throughout

this

publication,

and

tags

and

decals

affixed

the

unit

are,

therefore,

not

all-inclusive.

using

procedure,

work

method

operating

technique

that

the

manufacturer

does

not

specifically

recommend,

ensure

that

safe

for

others.

Also

make

sure

the

procedure,

work

method

operating

technique

utilized

does

not

render

the

generator

unsafe.

It..

Despite the safe design of this genera·

...

tor, operating this equipment Imprudently,

neglecting Its maintenance or being careless

can cause possible Injury or death. Permit

only responsible and capable persons to

Install, operate or maintain this equipment.

Potentially lethal voltages are generated by

~these

machines. Ensure all steps are taken to

render the machine safe before attempting to

work on the generator.

It..

Parts of the generator are rotating and/or hot

...

during operation. Exercise care near running

generators.

GENERAL

HAZARDS

•

For

safety

reasons,

the

manufacturer

recommends

that

this

equipment

installed,

serviced

and

repaired

Authorized

Service

Dealer

other

competent,

qualified

electrician

installation

technician

who

familiar

with

applicable

codes,

standards

and

regulations.

The

operator

also

must

comply

with

all

such

codes,

standards

and

regulations.

•

Installation,

operation,

servicing

and

this

(and

related)

equipment

must

always

comply

with

applicable

codes,

stan-

dards,

laws

and

regulat'lons.

Adhere

strictly

local,

state

and

national

electrical

and

building

codes.

Comply

with

regulations

the

Occupational

Safety

and

Health

Administration

(OSHA)

has

established.

Also,

ensure

that

the

generator

installed,

operat-

and

serviced

accordance

with

the

manufacturer's

instruc-

tions

and

recommendations.

Following

installation,

nothing

that

might

render

the

unit

unsafe

noncompliance

with

the

aforementioned

codes,

standards,

laws

and

regulations.

•

The

engine

exhaust

fumes

contain

carbon

monoxide

gas,

which

can

DEADLY.

This

dangerous

gas,

breathed

sufficient

concentrations,

can

cause

unconsciousness

even

death.

For

that

reason,

adequate

ventilation

must

provided.

Exhaust

gases

must

piped

safely

away

from

any

building

enclosure

that

houses

the

generator

area

where

people,

animals,

etc.,

will

not

harmed.

This

exhaust

system

must

installed

properly,

strict

compliance

with

applicable

codes

and

standards.

•

Keep

hands,

feet,

clothing,

etc,

away

from

drive

belts,

fans,

and

other

moving

hot

parts.

Never

remove

any

drive

belt

fan

guard

while

the

unit

operating.

•

Adequate,

unobstructed

flow

cooling

and

ventilating

air

critical

any

room

building

housing

the

generator

prevent

buildup

explosive

gases

and

ensure

correct

generator

operation.

not

alter

the

installation

permit

even

partial

blockage

ventilation

provisions,

this

can

seriously

affect

safe

operation

the

generator.

•

Keep

the

area

around

the

generator

clean

and

uncluttered.

Remove

any

materials

that

could

become

hazardous.

•

When

working

this

equipment,

remain

alert

all

times.

Never

work

the

equipment

when

physically

mentally

fatigued.

•

Inspect

the

generator

regularly,

and

promptly

repair

replace

all

worn,

damaged

defective

parts

using

only

factory-

approved

parts.

•

Before

performing

any

maintenance

the

generator,

discon-

nect

its

battery

cables

prevent

accidental

start-up.

Disconnect

the

cable

from

the

battery

post

indicated

NEGATIVE,

NEG

first.

Reconnect

that

cable

last.

•

Never

use

the

generator

any

its

parts

step.

Stepping

the

unit

can

stress

and

break

parts,

and

may

result

dan-

gerous

operating

conditions

from

leaking

exhaust

gases,

fuel

leakage,

oil

leakage,

etc.

ELECTRICAL

HAZARDS

•

All

generators

covered

this

manual

produce

dangerous

elec-

trical

voltages

and

can

cause

fatal

electrical

shock.

Utility

power

delivers

extremely

high

and

dangerous

voltages

the

transfer

switch

well

the

stationary

emergency

generator.

Avoid

contact

with

bare

Wires,

terminals,

connections,

etc.,

the

generator

well

the

transfer

switch,

applicable.

Ensure

all

appropriate

covers,

guards

and

barriers

are

place

before

oper-

ating

the

generator.

work

must

done

around

operating

unit,

stand

insulated,

dry

surface

reduce

shock

hazard.

•

not

handle

any

kind

electrical

device

while

stand-

ing

water,

while

barefoot,

while

hands

feet

are

wet.

DANGEROUS

ELECTRICAL

SHOCK

MAY

RESULT.

•

people

must

stand

metal

concrete

while

installing,

operating,

servicing,

adjusting

repairing

this

equipment,

place

insulative

mats

over

dry

wooden

platform.

Work

the

equipment

only while

standing

such

insulative

mats.

•

The

generator

set

must

grounded

accordance

with

the

National

Electrical

Code

and

any

state

local

requirements.

•

Wire

gauge

sizes

electrical

wiring,

cables

and

cord

sets

must

adequate

handle

the

maximum

electrical

current

(ampacity)

which

they

will

subjected.

See

the

Field

Wiring

Requirements

Table.

•

Before

installing

servicing

this

(and

related)

equipment,

make

sure

that

all

power

voltage

supplies

are

positively

turned

off

their

source.

Failure

will

result

hazardous

and

pos-

sibly

fatal

electrical

shock.

•

Connecting

this

unit

electrical

system

normally

supplied

electric

utility

shall

means

transfer

switch

isolate

the

generator

electric

system

from

the

electric

utility

distribution

system

when

the

generator

operating.

Failure

isolate

the

two

electric

system

power

sources

from

each

other

such

means

will

result

damage

the

generator

and

may

also

result

injury

death

utility

power

workers

due

backfeed

electrical

energy.

•

Generators

installed

with

automatic

transfer

switch

will

crank

and

start

automatically

when

NORMAL

(UTILITY)

source

voltage

removed

below

acceptable

preset

level.

prevent

such

automatic

start-up

and

possible

injury

person-

nel,

disable

the

generator's

automatic

start

circuit

(battery

cables,

etc.)

before

working

around

the

unit.

Then,

place

"Do

Not

Operate"

tag

the

generator

control

panel

and

the

transfer

switch.

•

case

accident

caused

electric

shock,

immediately

shut

down

the

source

electrical

power.

this

not

pos-

sible,

attempt

free

the

victim

from

the

live

conductor.

AVOID

DIRECT

CONTACT

WITH

THE

VICTIM.

Use

nonconducting

implement,

such

dry

rope

board,

free

the

victim

from

the

live

conductor.

the

victim

unconscious,

apply

first

aid

and

get

immediate

medical

help.

•

Never

wear

jewelry

when

working

this

equipment.

Jewelry

can

conduct

electricity

resulting

electric

shock,

may

get

caught

moving

components

causing

injury.

Safety Rules

FIRE

HAZARDS

•

Keep

fire

extinguisher

near

the

generator

all

times,

NOT

use

any

carbon

tetra-chloride

type

extingUisher,

Its

fumes

are

toxic,

and

the

liquid

can

deteriorate

wiring

insulation.

Keep

the

extinguisher

properly

charged

and

familiar

with

its

use.

there

are

any

questions

pertaining

fire

extinguishers,

consult

the

local

fire

department.

EXPLOSION

HAZARDS

•

Properly

ventilate

any

room

building

housing

the

generator

prevent

bUild-Up

explosive

gas,

•

not

smoke

around

the

generator,

Wipe

any

fuel

oil

spills

immediately.

Ensure

that

combustible

materials

are

left

the

generator

compartment,

near

the

generator,

FIRE

EXPLOSION

may

result.

Keep

the

area

surrounding

the

generator

clean

and

free

from

debris.

•

All

fuel

types

are

potentially

FLAMMABLE

and/or

EXPLOSIVE

and

shOUld

handled

with

care,

Comply

with

all

laws

regulat-

ing

the

storage

and

handling

fuels,

Inspect

the

unit's

fuel

system

frequently

and

correct

any

leaks

immediately,

Fuel

supply

lines

must

properly

installed,

purged

and

leak

tested

according

applicable

fuel-gas

codes

before

placing

this

equipment

into

service,

•

Diesel

fuels

are

highly

FLAMMABLE.

CALIFORNIA

PROPOSITION

WARNING

Engine

exhaust

and

some

its

constituents

are

known

the

State

California

cause

cancer,

birth

defects

and

other

reproductive

harm.

CALIFORNIA

PROPOSITION

WARNING

This

product

contains

emits

chemicals

known

the

State

California

cause

cancer,

birth

defects

and

other

reproductive

harm

General

Information

IDENTIFICATION

RECORD

DATA

LABEL

Figure

1.2

XPL

Label

GENERAC

POWER

SYSTEMS

WHEN

ORDERING

REPAIR

PARTS,

ALWAYS

GIVE

THE

ABOVE

INFORMATION

NOTE:

The

above

generic

representation

XPllabel.

For

actu-

information

this

particular

model,

please

refer

the

"construction

document"

located

the

end

this

manual,

the

data

cards

affixed

the

unit.

Every

generator

set

has

DATA

LABEL

that

contains

important

information

pertinent

the

generator

(Figure

1,1),

The

data

label,

which

can

found

attached

the

generator's

lower

connection

box,

lists

the

unit's

serial

number

and

its

rated

voltage,

amps,

watt-

age

capacity,

phase,

frequency,

rpm,

power

factor,

etc

Figure

1.1

Data

Label

MODEL

OOA

00000

GROUP

DESCRIPTION

Generator

Control

Panel

Mounting

Base

Engine

Accy,

Fuel

Systems

Compartments

Wiring

Diagrams

Kits

DATE

00/00/05

ASSEMBLY

NUMBERS

00000 00000

00000

00000 00000 00000

00000 00000

00000

00000 00000

00000

00000 00000

00000

NOTE:

The

above

generic

representation

data

label.

For

actual

information

this

particular

model,

please

refer

the

"construction

document"

located

the

end

this

manual,

the

data

labels

affixed

the

unit.

GENERATOR

SET

XPL

LABEL

Every

generator

set

has

XPL

LABEL

affixed

the

lower

con-

nection

box

(Figure

1,2),

Additionally,

printed

CONSTRUCTION

DOCUMENT

containing

identical

information

can

found

the

end

this

manual.

When

requesting

information,

ordering

replacement

parts,

asking

for

service,

etc"

one

the

following

may

needed:

•

Generator

Model

Number

•

Date

Manufacture

•

Generator

Identification

Code

•

Generator

Assembly

Groups

Generator

Model

Number

This

number

the

key

numerous

engineering

and

manufactur-

ing

details

pertaining

the

unit

Always

supply

this

number

when

requesting

service,

ordering

parts

seeking

information,

Identification

Code

Use

this

code

obtain

important

information

about

the

generator,

For

example,

the

code

0100

617

4.5

HBYY3

identify

the

generator

follows:

•

Stationary

emergency

diesel

generator

("58"

indicates

stationary

emergency

gaseous

fuel

unit),

•

0100

Rated

output

100,000

watts

(100

kW),

• A-

Voltage

code

(see

"Voltage

Codes"),

•

G17

-Indicates

engine

MFG

(for

Generac

use).

•

4,5

Engine

4,5

liter.

• 0 -

Unit

has

diesel

fuel

system

("N"

indicates

natural

gas;

'T'

indicates

Liquid

Withdrawal;

"v"

indicates

Vapor

Withdrawal),

•

Alternator

rpm

rating

(1,800

rpm);

"36"

indicates

3,600

rpm.

• H-

Unit

has

option

"H"

control

panel

("G"

panels

are

also

available

some

units).

• B-

Indicates

brushless

unit

("P"

indicates

permanent

mag-

net

excitation).

• Y-

Unit

equipped

with

standard

enclosure

("N"

indicates

enclosure;

"5'

indicates

Level

sound

attenuation;

"L"

indi-

cates

Level

sound

attenuation),

•

"Y"

indicates

muffler

has

been

mounted;

N-

Unit

does

not

have

exhaust

muffler;

"L:'

indicates

muffler

has

been

shipped

loose

with

the

unit),

• 3-

Emission

designation

(for

factory

use),

Groups

and

Assembly

Numbers

The

XPL

label

lists

the

groups

and

corresponding

assembly

numbers

for

each

unit.

The

assembly

numbers

refer

exploded

view

drawing

numbers

that

are

applicable

the

specific

gen-

erator

model.

These

drawings

are

located

the

back

half

this

manual.

Voltage

Codes

The

identification

code

letter

following

the

unit's

kilowatt

rating

the

generator's

"voltage

code."

Anyone

the

following

voltage

codes

may

listed.

A -

120/240

volts,

single-phase,

four-lead,

o -

120/240

volts,

single-

and

three-phase,

12-lead,

G -

120/208

volts,

three-phase,

12-lead,

Broad

Range

120/240

volts,

three-phase,

12-lead,

Broad

Range

K -

277/480

volts,

three-phase,

12-lead,

Broad

Range

346/600

volts,

three-phase,

six-lead,

M -

110/220

volts,

single-phase,

four-lead,

N -

115/200

volts,

three-phase,

12-lead,

Broad

Range

P -

100/200

volts,

three-phase,

12-lead,

Broad

Range

R -

231/400

volts,

three-phase,

12-lead,

Broad

Range

277/480

volts,

three-phase,

six-lead,

EQUIPMENT

DESCRIPTION

This

equipment

revolving

field,

alternating

current

generator

set.

The

generator

was

designed

supply

electrical

power

for

the

operation

compatible

electrical

loads-when

the

UTILITY

power

supply

not

available

has

dropped

unacceptable

level.

The

generator's

revolving

field

directly

connected

and

driven

engine

means

flexible

discs.

Generators

with

four-

pole

rotor

are

driven

rated

speeds

1,800

rpm

supply

frequency

Hertz.

Refer

the

data

label

this

specific

generator

the

data

label

affixed

the

unit

for

rated

voltage,

wattage,

amperage,

number

phases,

etc.

See

"Identification

Code"

for

explanation

the

way

identify

the

unit's

features.

STANDARD

GENERATOR

FEATURES

This

generator

incorporates

the

following

generator

features:

•

The

rotor

insulation

system

Class

"H"

rated,

and

the

stator

insulation

Class

"H"

rated

defined

NEMA

MG1-22.4

and

NEMA

MG1-1.65.

•

The

generator

self

-ventilated

and

drip-proof

constructed.

•

The

voltage

waveform

deviation,

total

harmonic

content

the

waveform

and

"telephone

influence

factor"

have

been

evaluated

and

are

acceptable

according

NEMA

MG1-22.

•

All

prototype

tested

models

have

passed

three-phase

sym-

metrical

short

circuit

test

ensure

system

protection

and

reliability.

General Information

ENGINE

PROTECTIVE

DEVICES

The

stationary

emergency

generator

may

required

operate

for

long

periods

time

without

operator

hand

monitor

such

engine

conditions

coolant

temperature,

oil

pressure

rpm.

For

that

reason,

the

engine

has

several

devices

designed

protect

against

potentially

damaging

conditions

automatically

shutting

down

the

unit

when

the

oil

pressure

too

low,

the

coolant

temperature

too

high,

the

coolant

level

too

low,

the

engine

running

too

fast.

NOTE:

Engine

protective

switches

and

sensors

are

mentioned

here

for

the

reader's

convenience.

Also

refer

the

applicable

control

panel

manual

for

additional

automatic

engine

shutdown

infor-

mation.

COOLANT

TEMPERATURE

SENDER

This

sender

automatically

shuts

down

the

engine

the

engine

coolant

temperature

rises

above

safe

level.

LOW

COOLANT

LEVEL

SENSOR

Should

the

engine

coolant

level

drop

below

the

level

the

high

coolant

temperature

switch,

possible

for

the

engine

overheat

without

automatic

shutdown.

prevent

such

overheating,

the

engine

has

low

coolant

level

sensor.

the

level

engine

coolant

drops

below

the

level

the

low

coolant

level

sensor,

the

engine

automatically

shuts

down.

OIL

PRESSURE

SENDER

This

sender

monitors

oil

pressure

the

engine.

oil

pressure

drops

below

safe

level,

the

control

system

automatically

shuts

down

the

engine.

OVERSPEED

SHUTDOWN

speed

circuit

controls

engine

cranking,

start-up,

operation

and

shutdown.

Engine

speed

signals

are

delivered

the

circuit

board

whenever

the

unit

running.

Should

the

engine

overspeed

above

safe,

preset

value,

the

circuit

board

initiates

automatic

engine

shutdown.

OVERCRANK

SHUTOOWN

After

prespecified

duration

cranking,

this

function

ends

the

cranking

the

engine

has

failed

start.

RPM

SENSOR

LOSS

SHUTDOWN

the

speed

signal

the

control

panel

lost,

engine

shutdown

will

occur.

FUSES

These

fuses

are

located

inside

the

front

panel

the

control

sys-

tem.

They

protect

the

panel

wiring

and

components

from

damag-

ing

overload.

General Information

FUEL

SYSTEM

DIESR

FUEL

SYSTEM

Diesel

fuel

supplied

the

generator

set

from

base-mounted

fuel

tank

external

source.

Diesel

fuels

are

less

volatile

than

gaseous

fuels,

however,

careless

installation

can

lead

safety

hazards

and/or

serious

problems

with

engine/generator

performance

and

reliability.

NOTE:

Appropriate

care

should

taken

applications

where

extremely

low

ambient

temperatures

are

possible

ensure

the

temperature

the

diesel

fuel

not

allowed

fall

below

levels

where

"gelling"

could

occur.

SPECIFICATIONS

GENERATOR

Refer

the

data

plate

the

generator

for

rated

watts,

amperes,

frequency,

voltage,

phase

and

other

pertinent

information.

Refer

the

drawings

the

back

this

manual

for

engine,

cooling

system,

and

exhaust

system

specifications.

ENGINE

OIL

RECOMMENDATIONS

The

unit

has

been

filled

with

15W-40

engine

oil

the

factory.

Use

high-quality

detergent

oil

classified

"For

Service

and

CG/CH".

Detergent

oils

keep

the

engine

cleaner

and

reduce

carbon

deposits.

Use

oil

having

the

following

SAE

viscosity

rating,

based

the

ambient

temperature

range

anticipated

before

the

oil

change

(Figure

1.3).

COOLANT

Use

only

de-ionized

water

and

Ethylene

glycol

antifreeze

(Propylene

glycol

can

also

used

but

should

not

mixed

with

Ethylene

gly-

col

see

DANGER

below).

When

adding

coolant,

always

add

the

recommended

50-50

mixture.

Do not remove the radiator pressure cap

....

while the engine is hot or serious burns from

boiling liquid or steam could result.

Ethylene glycol base antifreeze Is poisonous.

....

Do not use mouth to siphon coolant from the

radiator, recovery bottle or any container.

Wash hands thoroughly after handling. Never

store used antifreeze in an open container

because animals are attracted to the smell

and taste of antifreeze even though It is poi-

sonous

them.

ACAUTIONI

Do not use any chromate base rust Inhibitor

....

with propylene glycol base antifreeze. Using

any high silicate antifreeze boosters or addi-

tives also will cause overheating. We also

recommend that any soluble

011

Inhibitor Is

NOT USED for this equipment.

GEARBOX

LUBBICATION

the

generator

set

equipped

with

gearbox,

the

appropriate

lubricant

SAE

gear

oil.

Figure

1.3

Engine

Oil

Recommendations

-35

-30

-25

-20

-15

-10

·5

50'C

SAE

lOW

SAE

20W

SAE

-30

SAE

lOW

-40

SAE

10W

·60

SAE

l5W

-40

mineral

base

SAE

15W

-40

semisynthetic

base

SAE

20W

·60

semisynthetic

base

SAE

-30

synthetic

base

SAE

·30

synthetic

base

-31

-22 -13

104

113 122

General

Information

BLACK

___________

RED

LEAD

(FROM

STARTER

CONTACTOR)

BLACK

LEAD

(FROM

FRAME)

---<~~

BATTERY

Connect

the

red

battery

cable

(from

starter

contactor)

the

battery

post

indicated

positive,

pas

(+).

Connect

the

black

battery

cable

(from

frame

ground)

the

battery

post

indicated

negative,

NEG

(-).

NOTE:

Damage

will

result

battery

connections

are

made

reverse.

NOTE:

The

generator

equipped

with

battery

trickle

charger

that

active

when

the

unit

set

for

automatic

operation.

With

the

battery

installed

and

utility

power

source

voltage

available,

the

battery

receives

trickle

charge

while

the

engine

not

run-

ning,

prevent

self-discharge.

The

trickle

charger

designed

help

extend

the

life

the

battery

maintaining

the

battery

when

the

unit

not

running.

The

trickle

charge

feature

cannot

used

recharge

discharged

battery.

Before

installing

and

connecting

the

battery,

complete

the

follow-

ing

steps:

Set

the

generator's

AUTO/OFF/MANUAL

switch

OFF.

Turn

off

utility

power

supply

the

transfer

switch.

Remove

the

10A

and

15A

fuses

from

the

generator

control

panel.

Battery

cables

were

factory

connected

the

generator

(Figure

1.4).

Connect

cables

battery

posts

follows:

Figure

1.4

Battery

Cable

Connections

Diesel

Engine

Battery

Size

Minimum

CCA

2.4L

3.4L

GRP

650

925

4.5L

GRP

925

31E

6.7L

(100,

130Kw)

GRP

925

6.7L

(150,

175Kw)

GRP

925

8.7L

10.3L

12.9L

13.0L

GRP

16.0L

GRP

925

1155

18.0L

22.0L

Fill

the

battery

with

the

proper

electrolyte

fluid

necessary

and

have

the

battery

fUlly

charged

before

installing

it.

BATTERY

INSTALLATION

When

unit

supplied

with

out

battery

during

replacement

use

the

following

table

properly

select

the

battery

size

and

mini-

mum

Cold

Cranking

Ampere

required

for

particular

unit.

FUEL

SYSTEM

REDUIREMENTS

AND

RECOMMENDATIONS

Diesel

Fuel

System:

See

Chapter

Engine-Generator

Stationary

Emergency

Electric

Power

Systems

Installer's

Guide

and

Reference

Manual

(part

no.

046622).

Beginning

October

2007,

owners

and

operators

that

use

diesel

fuel

must

use

diesel

fuel

that

meets:

Sulfur

content

500

parts

per

million

(ppm)

maximum.

Cetane

index

aromatic

content

follows:

• A

minimum

cetane

index

or;

• A

maximum

aromatic

content

volume

percent.

Beginning

October

2010,

owners

and

operators

that

use

diesel

fuel

must

use

diesel

fuel

that

meets:

Sulfur

content

parts

per

million

(ppm)

maximum.

Cetane

index

aromatic

content

follows:

• A

minimum

cetane

index

or;

• A

maximum

aromatic

content

volume

percent.

General Information

THE

BATTERY

ADo

not

dispose

the

battery

In a

fire.

The

tAbattery

capable

exploding.

/r\ A

battery

presents

risk

electrical

shock

illand

high

short

circuit

current.

The

following

precautions

are

observed

when

work-

ing

batteries:

•Remove

the

10A

and

15A

fuses

from

the

gen-

erator

control

panel.

•Remove

watches,

rings

other

metal

objects;

•Use

tools

with

Insulated

handles;

•Wear

rubber

gloves

and

boots;

•Do

not

lay

tools

metal

parts

top

the

battery;

and

•Disconnect

charging

source

prior

connecting

disconnecting

battery

terminals.

WARNING!1

Jt..

not

open

mutilate

the

battery.

Released

....

electrolyte

has

been

known

harmful

the

skin

and

eyes,

and

toxic.

AThe

electrolyte

dilute

sulfuric

acid

that

....

harmful

the

skin

and

eyes.

electrically

conductive

and

corrosive.

The

following

procedures

are

observed:

•Wear

full

eye

protection

and

protective

clothing;

•

Where

electrolyte

contacts

the

skin,

wash

off

Immediately

with

water;

•

Where

electrolyte

contacts

the

eyes,

flush

thoroughly

and

Immediately

with

water

and

seek

medical

attention;

and

•

Spilled

electrolyte

washed

down

with

acid

neutralizing

agent.

common

practice

use

solution

pound

(500

grams)

bicarbonate

soda

gallon

liters)

water. The

bicarbonate

soda

solution

added

until

the

evidence

reaction

(foam-

ing)

has

ceased.

The

resulting

liquid

flushed

with

water

and

the

area

dried.

lead-acid

batteries

present

risk

fire

Lmbecause

they

generate

hydrogen

gas.

The

following

procedures

are

followed:

•DO NOT SMOKE

when

near

the

battery;

•DO NOT

cause

flame

spark

battery

area;

and

•

Discharge

static

electricity

from

body

before

touching

the

battery

first

touching

ground-

metal

surface.

ABe

sure

the

AUTO/OFF/MANUAL

switch

set

....

the

OFF

position

before

connecting

the

battery

cables.

the

switch

set

AUTO

MANUAL,

the

generator

can

crank

and

start

soon

the

battery

cables

are

con-

nected.

ABe

sure

the

utility

power

supply

turned

off

tAand

the

10A

and

15A

fuses

are

removed

from

the

generator

control

panel,

sparking

may

occur

the

battery

posts

the

cables

are

attached

and

cause

explosion.

Servicing

the

battery

performed

supervised

per-

sonnel

knowledgeable

batteries

and

the

required

precautions.

Keep

unauthorized

personnel

away

from

batteries.

negative

ground

system

used.

Battery

connections

are

shown

the

wiring

diagrams.

Make

sure

the

battery

correctly

con-

nected

and

terminals

are

tight.

Observe

battery

polarity

when

con-

necting

the

battery

the

generator

set.

GENERATOR

LEAD

CONNECTIONS

See

"Voltage

Codes".

This

generator

may

rated

anyone

several

voltages,

either

single-phase

three-phase.

The

electrical

wires

the

unit's

connection

(lower)

panel

should

installed

according

the

number

leads

and

the

voltage/phase

required

for

the

application.

there

any

question

regarding

lead

connec-

tion,

refer

Figures

1.4

through

1.9

Voltage

codes

apply

the

type

stator

assembly

installed

particular

generator

fOUR-LEAD,

SINGLE-PHASE

STATOR

Four-lead

generators

are

dual

voltage

coils

windings

(Figure

1.5).

Units

may

assigned

any

the

following

voltage

codes:

•

"{:>:.'

units

are

rated

120/240

VAG,

single-phase,

Hertz.

•

"M"

units

are

rated

110/220

VAG,

single-phase,

Hertz.

Each

stator

winding

this

case

delivers

110

VAG

120

VAG

output;

connecting

the

two

windings

series

results

220

VAG

240

VAC

output.

The

neutral

line

formed

junction

stator

leads

and

33.

Therefore,

connection

120

VAG

(60

Hertz)

110

VAC

(50

Hertz)

loads

across

leads

and

neutral,

across

leads

and

neutral

can

made.

Figure

1.5

Four-lead,

Single-phase

Stator

44~EJ

I I

110/120

VOLTS

JJ ] I :

b20h40

I I

NEUTRAL:lloLTS

I :

110/120

VOLTS

I I

11~E1

l _

CIRCUIT

BREAKER

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