Generac Power Systems G007144 Merkblatt

Installation Guidelines

50 Hz Air-Cooled Generator Sets

8 kVA to 13 kVA

Original Instructions

SAVE THIS MANUAL FOR FUTURE REFERENCE

www.activategen.com

1-262-953-5155

ISO000209b

This product is not intended to

be used in a critical life support

application.

ii Installation Guidelines For 50 Hz Air-Cooled Generator Sets

Use this page to record important information about this generator set.

ecord the information found on the unit data label on this

page. See

Safety and Informational Decals

for the location

of the unit data label. The unit has a label plate affixed to the

inside partition as shown in

Figure 1-1

. See

Enclosure Panel

Removal

for directions on how to open the top lid and remove

the front panel

Always supply the complete model and serial numbers of the

unit when contacting an Independent Authorized Service

Dealer (IASD) about parts and service.

Operation and Maintenance: Correct maintenance and

care of the unit ensures a minimum number of problems, and

keeps operating expenses at a minimum. It is the operator’s

responsibility to perform all safety inspections, to verify all

maintenance for safe operation is performed promptly, and

to have the equipment inspected periodically by an IASD.

Normal maintenance, service, and replacement of parts are

the responsibility of the owner/operator and are not consid-

ered defects in materials or workmanship within the terms of

the warranty. Individual operating habits and usage may con-

tribute to the need for additional maintenance or service.

When the generator set requires servicing or repairs, Gen-

erac recommends contacting an IASD for assistance. Autho-

rized service technicians are factory-trained and are capable

of handling all service needs. To locate the nearest IASD,

please visit the dealer locator at:

www.generac.com/Dealer-Locator.

Model:

Serial:

Production Date:

Volts:

LPG Amps:

NG Amps:

Hz:

Phase:

Controller P/N:

STA MAC ID:

SSID:

Installation Guidelines For 50 Hz Air-Cooled Generator Sets iii

Original document - written in English.

EC Declaration of Conformity

Manufacturer: Generac Power Systems, Inc.

S45 W29290 Hwy 59

Waukesha, WI 53189 USA

Generac Power Systems, Inc. hereby declares that the machinery described below fulfils all the relevant provisions of the

Machinery Directive 2006/42/EC. The Machinery also conforms to the relevant provisions of Outdoor Noise Directive

2000/14/EC (as amended by Directive 2005/88/EC) Notified body: SNCH, 2a, Kalchesbruck L – 1852 Luxembourg, the

Electromagnetic Compatibility Directive 2014/30/EU, and the Resistance of Hazardous Substances Directive 2011/65/EU

(as amended by Directive (EU) 2015/863).

Machinery Description: Generator Set

Model Number: Generac Model Numbers; G007144#, G007244#, G007145#, G007245#, G007146# and

G007246# (“#” – 0 to 9 for minor design changes)

The following standards have been complied with in part or in full as relevant:

Machinery Directive 2006/42/EC Harmonised Standards applied:

EN ISO 8528-13:2016 - Reciprocating internal combustion engine driven alternating current generating sets

IEC 60204-1:2010/AC:2010 - Electrical equipment of machines - Part 1: General requirements

ISO 12100:2010 - General principles for design - Risk Assessment and risk reduction, includes EN 14121:2007

Additional standards that have either been referred to or been complied with in part or in full as relevant:

ISO 8528-1:2005 - Reciprocating internal combustion engine driven alternating current generating sets

ISO 8528-5:2013 - Reciprocating internal combustion engine driven alternating current generating sets

IEC 60034-1:2010 - Rotating electrical machines – Part 1: Rating and performance

Harmonised Standards applied for Outdoor Noise Emission Directive 2000/14/EC:

ISO 8528-10:1998 – Reciprocating internal combustion engine driven alternating current generating sets

EN ISO 3744:2010 - Determination of sound power levels and sound energy levels of noise sources using sound pressure

Model number G007144# & G007244#: measured sound power level 94.0 dB(A), guaranteed sound power level 95 dB(A)

Model number G007145# & G007245#: measured sound power level 94.2 dB(A), guaranteed sound power level 95 dB(A)

Model number G007146# & G007246#: measured sound power level 94.8 dB(A), guaranteed sound power level 96 dB(A)

Harmonised Standards applied for Electromagnetic Compatibility Directive 2014/30/EU:

EN 55012:2007+A1:2009 – Vehicles, boats and internal combustion engines – Radio disturbance characteristics

EN 55014-1:2006 – Electromagnetic Compatibility – Requirements for household appliances, electric tools and similar

apparatus. Part 1 - Emission

EN 55014-2:2015 – Electromagnetic compatibility – Requirements for household appliances, electric tools and similar

apparatus. Part 2 - Immunity

EN 61000-3-2:2014 - Electromagnetic compatibility – Part 3-2: Limits – Limits for harmonic current emissions

EN 61000-3-3:2013 - Electromagnetic compatibility – Part 3-3: Limits – Limitation of voltage changes, voltage fluctuations

and flicker in public low-voltage supply systems.

Harmonised Standards applied for Restriction of Hazardous Substances Directive 2011/65/EC:

IEC 63000:2016 – Technical documentation for the assessment of electrical and electronic products

A Technical file has been compiled in accordance with Part A of Annex VII of Machinery Directive 2006/42/EC and is available

to the European National authorities upon request.

Jeffrey Jonas Signature:

Sr. Staff Engineer-Global Product Compliance

Generac Power Systems, Inc.

S45 W29290 Hwy 59

Waukesha, Wisconsin, USA

This document was made at Generac Power Systems, Inc. at the address noted above on October 14, 2020

iv Installation Guidelines For 50 Hz Air-Cooled Generator Sets

Table of Contents

Installation Guidelines For 50 Hz Air-Cooled Generator Sets v

Section 1: Safety Information

Introduction ..........................................................1

Read This Manual Thoroughly ....................................1

Safety Messages ..................................................1

Safety and Informational Decals ........................2

General Safety ......................................................5

Installation ............................................................6

Operation ..............................................................7

Maintenance .........................................................7

Hot Surfaces .........................................................9

Before You Begin ...............................................10

Standards Index .................................................10

Section 2: Unpacking and Inspection

General ...............................................................11

Required Tools ...................................................11

Unpacking ..........................................................11

Opening The Lid ........................................................12

Enclosure Panel Removal .................................12

Front Access Panel Removal ....................................12

Intake Side Panel Removal .......................................13

Customer Connections and Loose Parts ........13

Rear Connections ..............................................13

Generator Set Main Line Circuit Breaker

(Generator Set Disconnect) ..............................14

Parts Shipped Loose .........................................14

Section 3: Site Selection and Preparation

Site Selection .....................................................15

Carbon Monoxide ..............................................15

Carbon Monoxide Detectors ......................................15

Potential CO Entry Points ..........................................16

Protect the Structure .................................................16

Fire Prevention ...................................................17

Distance Requirements .............................................17

Fire Codes, Standards, and Guidelines ....................18

Generator Set Maintenance ......................................18

Fresh Air for Ventilation and Cooling ..............18

Water Ingress Avoidance ..................................18

Proximity to Utilities .......................................... 18

Verify Wi-Fi Range ....................................................18

Transportation Recommendations .................. 19

Suitable Mounting Surface ............................... 19

Placement on Roofs, Platforms, and Other

Supporting Structures ...................................... 19

Section 4: Generator Set Placement

Generator Set Weight ........................................ 21

Lifting Instructions ............................................ 21

Generator Set Placement .................................. 21

Section 5: Fuel Conversion / Gas

Connections

Fuel Requirements and Recommendations ... 23

BTU Content ..............................................................23

Fuel Pressure ............................................................23

Fuel Conversion ................................................ 23

Fuel Consumption ............................................. 24

Fuel Line Sizing ................................................. 24

Natural Gas Pipe Sizing ............................................25

LP Gas Pipe Sizing ...................................................25

Installing and Connecting Fuel Lines .............. 26

Fuel Shutoff Valve .....................................................26

Flexible Fuel Line ......................................................26

Sediment Trap ...........................................................26

Checking Fuel Line Connections ..................... 27

Checking Fuel Pressure ............................................27

Performing Fuel System Leak Test ...........................27

Natural Gas Installation (Typical) .................... 28

LP Gas (Vapor) Installation (Typical) ............... 29

Section 6: Electrical Connections

Generator Set Connections .............................. 31

Control Wiring ................................................... 32

Main AC Wiring .................................................. 33

Common Alarm Relay (Option) ........................ 33

Battery Requirements ....................................... 33

Battery Installation ............................................ 33

Connecting the Battery ..............................................34

Battery Disposal ................................................ 34

Table of Contents

vi Installation Guidelines For 50 Hz Air-Cooled Generator Sets

Section 7: Control Panel Startup / Testing

Control Panel Interface .....................................35

Using the Control Panel Interface ....................35

Control Panel Setup ..........................................35

Activation .................................................................. 35

Cold Smart Start ....................................................... 37

Setting The Exercise Timer ....................................... 37

Before Initial Startup .........................................37

Install Wizard ............................................................ 38

Interconnect System Self Test Feature ..................... 38

Before starting, complete the following: .................... 38

Checking Manual Transfer

Switch Operation ...............................................41

Electrical Checks ...............................................41

Generator Set Tests Under Load ......................41

Checking Automatic Operation ........................42

Installation Summary ........................................42

Shutting Generator Set Down While Under

Load Or During A Mains Power Outage ..........42

Section 8: Troubleshooting

Generator Set Troubleshooting ........................45

Section 9: Quick Reference Guide

Quick Reference Guide .....................................47

Section 10: Accessories

Section 11: Diagrams

Installation Drawing (10000010676—1 of 2) ............. 51

Installation Drawing (10000010676—2 of 2) ............. 52

Wiring Diagram (10000007481—1 of 6) ................... 53

Wiring Diagram (10000007481—2 of 6) ................... 54

Wiring Diagram (10000007481—3 of 6) ................... 55

Wiring Diagram (10000007481—4 of 6) ................... 56

Wiring Diagram (10000007481—5 of 6) ................... 57

Wiring Diagram (10000007481—6 of 6) ................... 58

Safety Information

Installation Guidelines For 50 Hz Air-Cooled Generator Sets 1

Section 1: Safety Information

Introduction

Thank you for purchasing this compact, high perfor-

mance, air-cooled, engine-driven generator set. It is

designed to automatically supply electrical power to oper-

ate critical loads during a mains (utility) power failure.

This unit is factory installed in an all-weather, metal

enclosure intended exclusively for outdoor installation.

This generator set will operate using either vapor with-

drawn liquid propane (liquid propane gas [LPG]) or natu-

ral gas (NG). See Fuel Requirements and

Recommendations.

NOTE: This generator set is intended to be used for sup-

plying typical residential loads such as induction motors

(sump pumps, refrigerators, air conditioners, furnaces,

etc.), electronic components (computer, monitor, TV,

etc.), lighting loads, and microwaves, when sized cor-

rectly.

This unit is also equipped with a Wi-Fi®module, which

enables the owner to monitor generator set status from

anywhere they have Internet access.

NOTE: Wi-Fi®is a registered trademark of Wi-Fi Alli-

ance®.

The information in this manual is accurate based on

products produced at the time of publication. The manu-

facturer reserves the right to make technical updates,

corrections, and product revisions at any time without

notice.

Read This Manual Thoroughly

If any section of this manual is not understood, contact

the nearest Independent Authorized Service Dealer

(IASD) or Generac Customer Service at 1-262-544-4811,

or visit www.generac.com for starting, operating, and

servicing procedures. The owner is responsible for cor-

rect maintenance and safe use of the unit.

This manual must be used in conjunction with all other

supporting product documentation supplied with the

product.

SAVE THESE INSTRUCTIONS for future reference. This

manual contains important instructions that must be fol-

lowed during placement, operation, and maintenance of

the unit and its components. Always supply this manual

to any individual that will use this unit, and instruct them

on how to correctly start, operate, and stop the unit in

case of emergency.

Safety Messages

The manufacturer cannot anticipate every possible cir-

cumstance that might involve a hazard. The alerts in this

manual, and on tags and decals affixed to the unit, are

not all-inclusive. If using a procedure, work method, or

operating technique the manufacturer does not specifi-

cally recommend, verify it is safe for others and does not

render the equipment unsafe.

Throughout this publication and on tags and decals

affixed to the unit, three types of safety messages are

used to alert personnel to special instructions about a

particular operation which may be hazardous if per-

formed incorrectly or carelessly. Observe them carefully.

Their definitions are as follows:

These safety messages cannot eliminate the hazards

they indicate. Observing safety precautions and strict

compliance with the special instructions while performing

the action or service are essential to preventing acci-

dents.

ISO000100a

Read instruction manual.

Read and understand manual

completely before using this equipment.

HAZARD WARNING

Yellow triangle with black border and

black symbol; indicates a hazardous situ-

ation which, if not avoided, could result in

death or serious injury.

MANDATORY ACTION

Blue circle with white symbol; indicates

an action required to safeguard personal

health and / or avoid causing a hazard-

ous situation which could result in death

or serious injury.

PROHIBITION

Red ring with diagonal bar and black

symbol; indicates a prohibited action.

Performing the prohibited action may

cause a hazardous situation which could

result in death or serious injury.

—

NOTE

Notes provide additional information

important to a procedure or component.

Safety Information

2 Installation Guidelines For 50 Hz Air-Cooled Generator Sets

Safety and Informational Decals

This unit is equipped with safety and informational decals displaying pictorial symbols. These symbols and decals are

described below. Locations are identified in Figure 1-1. Contact an IASD for a replacement if a decal is missing,

damaged, or illegible.

ID Decal Description Meaning

A Oil Drain Oil drain location

B Positive Battery Cable •Electricity is present. Keep positive terminal covered

at all times when connected to battery.

•Read and understand manuals completely before

using this equipment.

•Identifies positive battery cable.

C Negative Battery Cable Identifies negative battery cable

D Fuel Selection Step 1: Unit set for Natural Gas (NG) operation.

Step 2: Press and rotate fuel selector 180° to change fuel

type.

Step 3: Unit set for Liquid Propane (LPG) operation.

NOTE: This decal is intended to be discarded after

installation and need not be replaced if missing.

E Shock Hazard / Read

The Manual

•Live components carrying potentially lethal voltages

may be accessible inside. Render the equipment

safe before attempting further access.

•Read and understand manuals completely before

attempting further access.

F Burn Hazard /

Asphyxiation Hazard

•Surface may be hot. Do not touch when operating

equipment. After equipment shutdown, allow

sufficient time for surfaces to cool prior to contact.

•Carbon monoxide, a colorless odorless poisonous

gas, is emitted in engine exhaust while equipment is

running. Avoid inhalation of exhaust gases.

NG LP

LPG

Safety Information

Installation Guidelines For 50 Hz Air-Cooled Generator Sets 3

G Activation •Activate the generator set before putting the unit into

operation.

•Read the manual for details.

H No User Serviceable

Parts

•Electricity is present at various locations inside this

enclosure.

•This equipment is designed for automatic operation

and may start at any time. Render the unit inoperable

before servicing.

•Battery is present. Wear appropriate protective gear.

•This equipment emits exhaust gases. Ensure proper

installation to prevent asphyxiation.

•Do not open the enclosure. There are no user-

serviceable parts inside. Contact an IASD.

•Read and understand the manual completely before

installing or operating this equipment.

•Do not smoke near this equipment.

•Do not allow open flames near this equipment.

J Read Owner’s Manual Read the manuals for an explanation of this device.

K Lifting Point Install lifting attachments to this location and only

locations identified as such. Do not connect lifting device

directly to the lift point.

L Pinch Point Keep hands clear of these areas when installing the front

panel or closing the roof.

M1 — Model Data Decal Decal Location—8 kVA units

M2 — Model Data Decal Decal Location—10 kVA and 13 kVA units

N — Fuel Data Decal Decal Location

P Sound Power Level Guaranteed sound power level per Directive 2000/14/

EC. See Specifications in the owner’s manual for actual

value.

Q Threaded Connection Fuel inlet has a 1/2 in. NPT threaded connection.

WWW.ACTIVATEGEN.COM

in.

NPT

Safety Information

4 Installation Guidelines For 50 Hz Air-Cooled Generator Sets

Figure 1-1. Safety and Informational Decals

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