General Measure M04 Bedienungsanleitung

M04

User’s Manual

M 0 4 - 0 0 1 6 0 7 0 1

Table

1. General Description..................................................................................................... - 1 -

1.1 Features and Functions.......................................................................................... - 1 -

1.2 Front Panel Description......................................................................................... - 1 -

1.3Rear Panel Description........................................................................................... - 2 -

1.4 Specification...........................................................................................................- 3 -

1.4.1Total Specification....................................................................................... - 3 -

1.4.2Analog Specification：............................................................................... - 3 -

1.4.3Digital Specification：................................................................................ - 3 -

2. Installation....................................................................................................................- 3 -

2.1Method.................................................................................................................... - 3 -

2.2Load Cell Connection............................................................................................. - 4 -

2.3 I/O Connection.......................................................................................................- 5 -

2.4Power Supply Connection...................................................................................... - 5 -

2.5Serial Port Connection............................................................................................ - 6 -

3. User Permission........................................................................................................... - 7 -

4. M Menu........................................................................................................................- 7 -

4.1System information...............................................................................................- 10 -

4.2Calibration.............................................................................................................- 12 -

4.3 Working Parameter.............................................................................................. - 13 -

4.4 Recipe Parameter................................................................................................. - 16 -

4.5 Communication Setting................................................................................. - 20 -

4.6 I/O Module...........................................................................................................- 20 -

4.6.1 Output define and Input define.................................................................- 21 -

4.6.2 IO test........................................................................................................- 23 -

4.7 Total......................................................................................................................- 24 -

5. Function......................................................................................................................- 24 -

5.1 Batch.................................................................................................................... - 24 -

5.2 Filling Level Controlling..................................................................................... - 24 -

5.2.1Three levels................................................................................................- 25 -

5.2.2Dual levels................................................................................................. - 25 -

5.2.3Signal level.................................................................................................- 25 -

6. Automatic Bagging.................................................................................................... - 25 -

6.1 WithHopper Mode Packaging..............................................................................- 25 -

6.2 Without Hopper Mode Packaging....................................................................... - 27 -

6.3 Dual Hoppers Interlock Mode Packaging........................................................... - 28 -

7. Dimension...................................................................................................................... - 29 -

8. A tta c hm e nt (M O DB US ad dre ss ) ....................................................................... - 30 -

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1. General Description

M04 Bagging controller is specially designed for single hopper packaging

controller. It is easier to operate, working faster and more precise with new algorithm.

USB port and two serial communication ports of the indicator made it easier to connect

with system. So it is widely used in various bagging machines for rice, feed, seed and

chemical etc.

1.1 Features and Functions

Working mode: with or without a material hopper

20 On/Off data input and output(8 in and 12 out), which can be defined by user.

Function of I/O testing to make bagging machine adjusting easier.

Automatic three-way feeding speed control and optional ‘fine filling inching’

function.

20 recipes can be stored for different weighing capacity.

Input & output data easily with USB port.

Material filling control function to make indicator and equipment connection easier.

Free fall correction.

Multilevel of digital filter

Batching times setting

Bag-patting function for powdery material bagging.

Automatic Zero-Tracking function.

Date and time setting

Identity setting for secondary user.

Two serial communication ports to connect with printer, computer or a second

display.

1.2 Front Panel Description

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Display Area: show weighing data, status and some recipe information

Digital Button: input data and select parameter

Function Button: 【ZERO1】Clear weighing data.

【ZERO2】Check and set parameter accordingly by shortcut button.(Need

admittance.)

【M】Set parameters

【ESC】Exit and return to main menu.

【ENTER】Confirm status.

1.3Rear Panel Description

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1.4 Specification

1.4.1Total Specification

Power Supply: AC100V-240V 50Hz/60Hz±2%

Power Supply Filter: Installed inside.

Working Temperatures : -10～40℃

Maximum Humidity: 90% R.H without dew

Power: 15W

Dimension: 225×100×120mm

1.4.2Analog Specification：

Power Source for load cells : DC5V 125mA（MAX）

Input Resistance: 10MΩ

Zero Point Adjustment range：

0.02～4mV (When the transducer is 1mV/V.)

0.02～8mV (When the transducer is 2mV/V.)

0.02～12mV (When the transducer is 3mV/V.)

Minimum Input sensitivity: 0.02uV/d

Input Range : 0.2～15mV

A/D Type: Sigma - Delta

A/D Rate: 120Times/Second,240Times/Second,480Times/Second,960Times/Second

Non-Linear：0.01% F.S

Gain Drifting：10PPM/℃

Maximum Accuracy of Display：1/100,000

1.4.3Digital Specification：

Display：5 inch TFT LCD Display (800*480)

Negative Display：“—”

Overload Display：“OFL”

Decimal Position：5 options

2. Installation

2.1Method

M04 packing controller uses AC100V-240V 50Hz/60Hz±2% power supply with

grounding to guarantee the safety of the controller and other equipment connected.

The cables connecting M04 to load cells should not bind with other cables,especially

power supply cables, and must use shielded cables, because the signals from the load cells

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is low voltage analog signals.

Note：Please DON’T connect the Ground Wire of the controller directly to the GND of

other equipment.

To install the M04 into a control box, please refer to the last chapter of this manual first,

and make appropriate installation holes according to the position of screw holes on the

housing box, remove the fixing plates on both sides of M04, put the controller into the

housing box, fix it with the fixing plates and lock them with screws.

2.2Load Cell Connection

Please refer to the picture below to connect load cells to the M04 controller.

When you chose the six-wired load cells, you must bridge the SN+ with EX+ and

bridge the SN- with EX-.

Please keep the cables of load cells clear of other cables.

EX+: Excitation+ EX-: Excitation- SN+: Sense+ SN-: Sense- SIG+: Signal+ SIG-: Signal-

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2.3 I/O Connection

M04 Controller uses optoelectronic isolation technology to transfer the ON/OFF data.

This needs 24V DC power supply that is provided from outside, through the 24V+ and the

24V-. The I/O signal input is low level effective. The output is open-collector output. The

driving current can reach 500mA.

Figure: Input Schematics(Take IN1,IN3,IN5,IN7 for example)

Figure: Output Schematics(Take OU1, OUT9 for example)

User can define I/O signals. (See 4.6 for details.)

2.4Power Supply Connection

M04 packing controller uses AC100V-240V 50Hz/60Hz±2% power supply with

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grounding. The Correct connections are depicted below.

Power Supply Connector: L-Live Wire G-Ground Wire N-Null Wire

2.5Serial Port Connection

M04 can provide two serial ports. It is depicted below. One for RS485, the other is for

optional RS232 or RS485. Serial ports support MODBUS mode, rEAd mode, Cont mode

and printing.

Connection between M04 and a Host Computer（RS-232）

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Connection between M04 and a Host Computer（RS-485）

3. User Permission

M04 provides different powers for operator, administrator and system administrator in

order to avoid wrong operation. Among them, system administrator holds all operation

rights. The permission of operator and administrator hold limited permission as below:

Permissi

Operation

Operator

Not allow to set calibration parameter or calibration.

Not allow to revise the working parameter.

Not allow to define I/O.

Not allow to delete or clear accumulated value.

Allow to enter System information check version.

Technici

Not allow to revise weigher structure parameter in Working parameter.

Not allow to or set shortcut define.

Operators log on when connect power.

User log in identity shifted by pressing Zero button. The initial password is

000000.

To set password of administrator in User administration of System Info.

4. M Menu

Checking and revising parameters through M menu list.

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As figure showed above, the left side is parameter list; the right side is brief

description and parameter information.

【▲】&【▼】:Shift parameter option.

【ENTER】: Check and set parameter information.

【ESC】: Return to main menu.

List

Parameters

Parameter list

Description

Recipe

parameter

Result waiting

Result waiting setting

Result waiting

timer

Result waiting timer setting

Overlimit /

underlimit

Over/under weight and way

parameters setting

Free fall

correction

Free fall correction and other

parameters setting

Fine flow inching

Fine flow inching mode setting

Under-compensati

Compensation filling parameter

setting

Pat parameters

Pat time and method setting

Other parameters

Single hopper combination Nos

setting

Working

parameter

Basic parameter

Basic parameter setting

Advanced

parameter

Operation parameter setting

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