Genesis Rail Breaker Bedienungsanleitung
Rail Breaker (GRB 30)
SAFETY & OPERATOR’S MANUAL
The GRB 30 processes 136 lb. and smaller low chrome rail.
© 2020 Genesis Attachments, LLC
Genesis Rail Breaker GRB 30
2
CONTACT INFORMATION
View and download all manuals: genesisattachments.com/manuals
Patents: genesisattachments.com/products/patents
Asia Pacic Representative Oce
24 Upper Serangoon View #12-28
Singapore 534205
Phone: +65 9673 9730
E-mail:
Europe/Africa/Middle East
Genesis GmbH
Teramostrasse 23
87700 Memmingen, Germany
Phone: +49 83 31 9 25 98 0
Fax: +49 83 31 9 25 98 80
genesis-europe.com
E-mail:
Central America & Colombia
Cra 13A #89-38 / O 613
Bogota, Colombia
Phone: +57 1 610 8160 / 795 8747
E-mail:
Genesis Attachments
1000 Genesis Drive
Superior, WI 54880 USA
Toll Free: 888-Attachment-IT
(888-743-2748)
Phone: 715.395.5252
E-mail:
© 2020 Genesis Attachments, LLC Genesis Rail Breaker GRB 30 3
PREFACE
To ensure years of safe, dependable service, only trained and authorized persons should operate
and service your Genesis attachment. It is the responsibility of the product’s owner to ensure the
operator is trained in the safe operation of the product and has available this manual for review.
It is the responsibility of the operator and maintenance personnel to read, fully understand and
follow all operational and safety-related instructions in this manual. The attachment should not
be operated until you have read and fully understand these instructions. Always use good safety
practices to protect yourself and those around you.
Important
This operator’s manual must accompany the attachment at all times and be readily available to
the operator.
Manual Replacement
Should this manual become damaged or lost or if additional copies are required, immediately con-
tact any authorized Genesis dealer or the Genesis Service Department at 888-743-2748 or 715-
395-5252 for a replacement.
Registration Form
The Warranty Registration Form must be lled out by the dealer or customer and returned to Gen-
esis indicating the date the attachment went into service.
Possible Variations
Genesis cannot anticipate every possible circumstance that might involve a potential hazard as
the owner’s requirements and equipment may vary. Therefore, the warnings in this publication and
on the product may not be all-inclusive, and you must satisfy yourself that the procedure, applica-
tion, work method or operating technique is safe for you and others before operating.
Public Notice
Genesis reserves the right to make changes and improvements to its products and technical litera-
ture at any time without public notice or obligation. Genesis also reserves the right to discontinue
manufacturing any product at its discretion at any time.
Warranty
All work or repairs to be considered for warranty reimbursement must be pre-authorized by the
Genesis Service Department. Any alterations, modications or repairs performed before authoriza-
tion by the Genesis Service Department will render all warranty reimbursement consideration null
and void without exception. See page 47 for Warranty Claim Procedures.
Improper operation or improperly performed maintenance may render any warranty null and void.
© 2020 Genesis Attachments, LLC
Genesis Rail Breaker GRB 30
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CONTACT INFORMATION 2
PREFACE 3
Important 3
Manual Replacement 3
Registration Form 3
Possible Variations 3
Public Notice 3
Warranty 3
SAFETY STATEMENTS 7
OPERATIONAL SAFETY 8
Read Manual Before Operating or Maintaining the Attachment 8
Personal Protection 8
Know Your Equipment 8
Before Operating 8
Check the Equipment 9
Stability 9
Know the Work Area 10
Starting Procedure 10
Place the Load Safely 10
Safely Operate Equipment 11
Transporting the Attachment 12
Equipment Condition 12
Working Overhead 12
Power Lines 12
Use Care with Hydraulic Fluid Pressure 13
Prioritized Oil Flow 14
Emergency Situations 14
Unsafe Conditions 14
Crystalline Silica Dust 14
Process Material Safely 15
Lift the Load Safely 15
Place the Load Safely 15
ATTACHMENT NOMENCLATURE 16
ATTACHMENT INSTALLATION 18
Dual-Pump Flow 18
Installation Procedure 18
CASE DRAIN 20
Rotation Circuit - Auxiliary Valve on Machine 21
Foot Switch Installation 22
Rotation Circuit - Gear Pump Type 23
HYDRAULIC START-UP 24
Start-up Procedure 24
GENERAL OPERATION INSTRUCTIONS 25
The GRB 30 is designed to process 136 lb. and smaller low chrome rail. 25
Start-up 25
Ecient and Productive Operation 25
TABLE OF CONTENTS
© 2020 Genesis Attachments, LLC Genesis Rail Breaker GRB 30 5
COMMON OPERATIONAL CONCERNS 26
MAINTENANCE SAFETY 27
MAINTENANCE SCHEDULE 29
Scheduled Maintenance 29
Four-Hour Checklist 30
Eight-Hour Checklist 30
LUBRICATION POINTS 31
BOLT TORQUE SPECS 32
BLADE MAINTENANCE 33
AUTOGUIDE 34
AutoGuide Adjustment Procedure 34
Wear 34
GUIDE BLADES 35
Rotation 35
Shims 35
CUTTING BLADES 36
Blade Gap 37
Blade Gap Measuring Procedure 37
GENERAL WELDING GUIDELINES 38
Welding Ground Clamp 38
Welding Rules 38
BUILD-UP 39
Areas to be built up 39
Grind material ush 39
Straight edge 39
HARD-SURFACING 40
HARD-SURFACING PATTERNS 41
Grain 41
HYDRAULIC/ROTATION MAINTENANCE 42
Hydraulic Requirements 42
Rotation Valve Input 42
SLEWING RING MAINTENANCE 43
ROTATION MOTION CONTROL VALVE ADJUSTMENT 44
Adjusting the Rotation Motion Control Valve 44
TROUBLE-SHOOTING GUIDE 45
WARRANTY 47
Claim Procedure 47
Blade Warranty 47
PARTS ORDER POLICY AND PROCEDURE 48
Parts Orders Should Include 48
Placing Orders 48
Part Numbers 48
Shipping 48
Invoices 48
Returns 48
Return Goods Authorization 48
TABLE OF CONTENTS
© 2020 Genesis Attachments, LLC
Genesis Rail Breaker GRB 30
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PARTS ORDER FORM 49
CONTACT INFORMATION 50
TABLE OF CONTENTS
For bolt torque specs, see the Genesis Fastener Manual.
genesisattachments.com/manuals
NOTICE
© 2020 Genesis Attachments, LLC Genesis Rail Breaker GRB 30 7
SAFETY STATEMENTS
This symbol by itself or used with a safety signal word
throughout this manual is used to call attention to instruc-
tions involving your personal safety or the safety of oth-
ers. Failure to follow these instructions can result in injury
or death.
This statement is used where serious injury or death
could result if the instructions are not followed properly.
!WARNING
This statement is used where minor or moderate injury
could result if the instructions are not followed properly.
!
CAUTION
This statement is used where property damage could
result if the instructions are not followed properly.
NOTICE
!DANGER
This statement is used where serious injury or death will
result if the instructions are not followed properly.
© 2020 Genesis Attachments, LLC
Genesis Rail Breaker GRB 30
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!WARNING
Serious injury or death could result if appropriate protec-
tive clothing and safety devices are not used.
Personal Protection
Use protective clothing and safety devices appropriate for the working conditions. These may
include but are not limited to:
3Hard hat
3Safety glasses, goggles or face shield
3Hearing protection
3Safety shoes
3Heavy gloves
3Reective clothing
3Respirator or lter mask
Know Your Equipment
Know your attachment’s capabilities, dimensions and functions before
operating. Inspect your attachment before operating and never operate an
attachment that is not in proper working order. Remove and replace any
damaged or worn parts.
Before Operating
3Warn all others in the area that you are about to start operation.
3Perform the “Check the Equipment” steps outlined in this manual.
3Check underneath and around the machine. Make sure all personnel and equipment are
clear from the area of operation and equipment movement. Check clearances in all direc-
tions, including overhead.
3Be properly seated in the operator’s seat.
3Do not attempt to operate until you have read and fully understand this manual and the
OEM manual for the carrier.
OPERATIONAL SAFETY
Read Manual Before Operating or Maintaining the Attachment
Read this manual before attempting to operate the attachment. This operator’s
manual should be regarded as part of the attachment. For proper installation,
operation and maintenance of the attachment, operators and maintenance per-
sonnel must read this manual.
© 2020 Genesis Attachments, LLC Genesis Rail Breaker GRB 30 9
Check the Equipment
Before use, check the equipment to ensure it is in good operating condition.
Check the following:
3Grease ttings. Pump grease at all tting locations, see page 31.
3Hydraulic uid level. Add hydraulic uid as required.
3Hydraulic hoses and hose connections for wear or leaks. Repair or replace any damaged
hoses or connections.
3All control levers for proper operation.
3Rotation bearing. Visually check for loose or damaged bolts If re-
pair is required, refer to qualied personnel.
3Grease rotation bearing and pinion gear.
3Check for loose or missing pin retaining bolts.
3Check cylinders for dents (barrel) or dings (rod).
GOOD
CONDITION
3
!WARNING
Serious injury or death could result if warnings or instruc-
tions regarding carrier stability and the work area are not
followed properly.
Stability
Your Genesis attachment is sized for carrier stability. However, improper operation, faulty mainte-
nance or unauthorized modications may cause instability.
3Know the working ranges and capacities of the carrier to avoid tipping.
3Use the recommended carrier counter weight.
The following conditions aect stability:
• Ground conditions
• Grade
• Weight of attachment
• Contents of attachment
• Operator judgement
For greater stability, knuckle the attachment to bring the load closer to the center of rotation (cen-
ter of gravity) while lifting. Use extra caution during reaching to avoid tipping.
OPERATIONAL SAFETY
© 2020 Genesis Attachments, LLC
Genesis Rail Breaker GRB 30
10
Know the Work Area
Check clearances in the work area. Keep all bystanders at a safe distance. Do not work under
obstacles. Always check your location for overhead and buried power lines or other utilities before
operation.
Check ground conditions. Avoid unstable or slippery areas. Position the carrier on rm level
ground. If level ground is not possible, position the carrier to use the attachment to the front or
back of the carrier. Avoid working over the side of the carrier.
To reduce the risk of tipping and slipping, never park on a grade exceeding 10% (one-foot rise
over the span of a ten-foot run).
Starting Procedure
Before operating, walk completely around the equipment to make certain no one is under it, on it
or close to it. Keep all bystanders at least 75 feet away from the area of operation and equipment
movement. Let all other workers and bystanders know you are preparing to start. DO NOT operate
until everyone is clear.
Always be properly seated in the operator’s seat before operating any carrier controls.
To start:
3Make sure all controls are in the center (neutral) position.
3Be properly seated.
3Slowly operate all functions to check for proper operation and to bleed air from the hydrau-
lic system.
To shut down:
3Return your Genesis attachment to a rest position on the ground.
3Shut o the carrier engine.
3Work controls in all directions to relieve hydraulic pressure, per excavator manufacturer’s
instructions.
!WARNING
Serious injury or death could result if warnings or
instructions regarding safe operation are not followed
properly.
Place the Load Safely
Do not move the attachment, or anything held in the jaws, over people, equipment or buildings. Do
not throw or drop the contents. Operate the controls smoothly and gradually.
OPERATIONAL SAFETY
Dieses Handbuch passt für folgende Modelle
1
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