Genie GS-1530/32 Bedienungsanleitung

Operator's Manual

1530/32 CE

1930/32

032

632

3232

with

Maintenance

Information

324

4047

Original Instructions

Ninth Edition

Second Printing

Part No. 1270101

Operator's Manual Ninth Edition • Second Printing

GS-30 • GS-32 • GS-46 • GS-47 Part No. 1270101

Front Matter

Important

Read, understand and obey these safety rules and

operating instructions before operating this

machine. Only trained and authorized personnel

shall be permitted to operate this machine. This

manual should be considered a permanent part of

your machine and should remain with the machine

at all times. If you have any questions, contact us.

Internet: www.genielift.com

E-mail: [email protected]

Contents

Introduction ........................................................... 1

Symbol and Hazard Pictorials Definitions............. 3

General Safety ...................................................... 5

Personal Safety..................................................... 7

Work Area Safety.................................................. 8

Legend ................................................................ 16

Controls............................................................... 19

Inspections.......................................................... 23

Operating Instructions......................................... 40

Transport and Lifting Instructions ....................... 50

Maintenance ....................................................... 55

Specifications...................................................... 57

Ninth Edition: Second Printing, May 2016

Genie is a registered trademark of Terex South Dakota, Inc. in

the U.S.A. and many other countries. “GS” is a trademark of

Terex South Dakota, Inc.

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

Ninth Edition • Second Printing Operator's Manual

Introduction

Part No. 1270101 GS-30 • GS-32 • GS-46 • GS-47 1

Introducti on

Owners, Users and Operators:

Thank you for choosing our machine for your

application. Our number one priority is user safety,

which is best achieved by our joint efforts. We feel

that you make a major contribution to safety if you,

as the equipment users and operators:

1 Comply with employer, job site and

governmental rules.

2 Read, understand and follow the instructions

in this and other manuals supplied with this

machine.

3 Use good safe work practices in a

commonsense way.

4 Only have trained/certified operators,

directed by informed and knowledgeable

supervision, running the machine.

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer’s instructions and safety

rules—safety and operator’s manuals and

machine decals.

You read, understand and obey employer’s

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Operator's Manual Ninth Edition • Second Printing

Introduction

2 GS-30 • GS-32 • GS-46 • GS-47 Part No. 1270101

Hazard Classification

Decals on this machine use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

you to potential personal injury

hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicates a hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in minor or moderate injury.

Indicates a property damage

message.

Intended Use

This machine is intended to be used only to lift

personnel, along with their tools and materials to

an aerial work site.

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-based cleaners because they may damage

the safety sign material.

DANGER

WARNING

CAUTION

NOTICE

Ninth Edition • Second Printing Operator's Manual

Symbol and Hazard Pictorials Definitions

Part No. 1270101 GS-30 • GS-32 • GS-46 • GS-47 3

Symbol and Hazard P ictorials Definiti ons

Read the operator’s

manual

Read the service

manual

Crush hazard Crush hazard Collision hazard

Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard

Electrocution hazard Explosion hazard Fire hazard Burn hazard Skin injection hazard

Engage safety arm Keep away from

moving parts

Keep clear of

outriggers and tires

Move machine to

level ground

Close chassis tray

Lower the platform Do not set up where

it cannot be leveled

with outriggers

Maintain required

clearance

Only trained

maintenance

personnel should

access

compartments

Use a piece of

cardboard or paper to

search for leaks

Operator's Manual Ninth Edition • Second Printing

Symbol and Hazard Pictorials Definitions

4 GS-30 • GS-32 • GS-46 • GS-47 Part No. 1270101

Batteries used as

counterweights

Chock the wheels Release brakes Grounded AC

3-wire only

Replace damaged

wires and cords

Wheel load Transport diagram Tiedown Lanyard anchorage

points

No smoking

Voltage rating for

power to platform

Pressure rating for

air line to platform

Manual force Wind speed

Maximum capacity Outdoor Indoor

Ninth Edition • Second Printing Operator's Manual

General Safety

Part No. 1270101 GS-30 • GS-32 • GS-46 • GS-47 5

General Safety

Operator's Manual Ninth Edition • Second Printing

General Safety

6 GS-30 • GS-32 • GS-46 • GS-47 Part No. 1270101

Ninth Edition • Second Printing Operator's Manual

Personal Safety

Part No. 1270101 GS-30 • GS-32 • GS-46 • GS-47 7

Personal Safety

Personal Fall Protection

Personal fall protection equipment (PFPE) is not

required when operating this machine. If PFPE is

required by job site or employer rules, the following

shall apply:

All PFPE must comply with applicable

governmental regulations and must be inspected

and used in accordance with the manufacturer’s

instructions.

Operator's Manual Ninth Edition • Second Printing

Work Area Safety

8 GS-30 • GS-32 • GS-46 • GS-47 Part No. 1270101

WorkArea Safety

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Obey all local and

governmental regulations

regarding required

clearance from electrical

power lines. At a

minimum, the required

clearance contained in the

chart below must be

followed.

Line Voltage Required Clearance

0 to 50KV 3.05 m

50 to 200KV 4.60 m

200 to 350KV 6.10 m

350 to 500KV 7.62 m

500 to 750KV 10.67 m

750 to 1000KV 13.72 m

Allow for platform movement, electrical line sway

or sag, and beware of strong or gusty winds.

Keep away from the

machine if it contacts

energized power lines.

Personnel on the ground

or in the platform must

not touch or operate the

machine until energized

power lines are shut off.

Do not operate the machine during lightning or

storms.

Do not use the machine as a ground for welding.

Tip-over Hazards

Occupants, equipment and materials shall not

exceed the maximum platform capacity or the

maximum platform capacity of the platform

extension.

Maximum capacity

GS-1530 and GS-1532 272 kg

GS-1930 and GS-1932 227 kg

GS-2032 363 kg

GS-2632 227 kg

GS-3232 227 kg

GS-2046 544 kg

GS-2646 454 kg

GS-3246 318 kg

GS-4047 350 kg

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