Gentex SPH-5 Bedienungsanleitung
SPH-5 Maxillofacial Shield
(MFS) Assembly
Installation/Operation Instructions
© 2014 Gentex Corporation
GENTEX
When you replace components or install additional components on
Gentex products, always use genuine factory-new Gentex parts. This
will ensure a correct t and maintain the safety of the product. Use
of non-Gentex parts (salvage, refurbished, etc.) for replacement
or additional installation will void any product warranty and may
compromise the safety of the user.
Contents
Description . . . . . . . . . . . . . . . . . . . . . . 1
Installation . . . . . . . . . . . . . . . . . . . . . . 2
Operation . . . . . . . . . . . . . . . . . . . . . . 16
Trimming MFS for ANVIS Compatibility. . . . . . . 17
Cleaning MFS . . . . . . . . . . . . . . . . . . . . 18
Replacing Striker . . . . . . . . . . . . . . . . . . 18
Replacing Latch Assembly . . . . . . . . . . . . . 18
Replacing End Cap . . . . . . . . . . . . . . . . . 19
Part 1: Preparing Adhesives . . . . . . . . . . . . . . 19
Part 2: Removing and Installing End Cap . . . . . . . 20
Parts Lists . . . . . . . . . . . . . . . . . . . . . . 22
1
Description
The SPH-5 Maxillofacial Shield (MFS), shown in Figure 1, protects the lower
facial area from ying debris. Latches on the right and left sides of the MFS
attach it to the helmet-mounted strikers.
This booklet includes instructions for installing the strikers on the helmet,
attaching the MFS to the strikers, maintaining the MFS, and replacing end caps.
NOTE: The MFS and mounting jigs are available in sizes Regular and X-Large.
They are used on SPH-5 helmet sizes as follows:
MFS and Mounting Jig Size Helmet Size
Regular Small and Regular
X-Large X-Large and XX-Large
Figure 1. MFS Components
Mounting jigs for striker attachment
• Marked according to size: REG (Regular)
and XL (X-Large).
• Size Regular shown. Size X-Large (not
shown) has a slightly different shape.
MFS
Strikers and hardware
2
Installation
In the procedure below, you will use the mounting jigs with the MFS to locate
and mark the hole locations for the attachment of the strikers to the helmet.
NOTE: Throughout the procedure, “left side” and “right side” refer to the helmet
as worn.
Tools and Materials Needed
• Drill with 0.185 and 0.040 bits
• Flat-tip screwdriver
• Phillips screwdriver
• Well-sharpened pencil
• White glue
Procedure
1. Prepare the helmet (Figure 2). Do the following:
a. Pressing the connector release button (hidden under shrink tubing),
unplug the microphone cord from the connector.
b. Detach the boom microphone by removing the outer hardware (center
screw or quick-disconnect bracket screws) from the helmet. (The inner
hardware, covered by foam, will remain in place. Attachment style may
vary.) Set the removed parts aside for reinstallation.
c. On one side of the helmet, remove the two lower outer screws that attach
the earcup cross straps to the inside of the helmet. (The rearward inner
post also will be removed. The forward inner post, covered by foam, will
remain in place.) Repeat for the other side.
Figure 2. Preparing Helmet for Installation
GENTEX
GENTEX
Unplug
Press
NOTE: This gure shows the center screw
being removed. The helmet may have a
quick-disconnect bracket instead.
Remove
Remove
Remove
(four places)
3
2. Familiarize yourself with the mounting jigs (Figure 3). Note the following
features:
a. Each mounting jig is marked REG (Regular) or XL. Be sure to select the
correct size for your helmet.
b. Each mounting jig is marked LEFT or RIGHT. Be sure to install each one
on the correct side of the helmet.
c. Each mounting jig is marked FRONT (with an arrow). Be sure that the
arrow points toward the front of the helmet when the jig is installed.
d. Each mounting jig has four slots to allow for variations in cross strap
attachment on SPH-5 helmets. The upper two slots are marked A; the
lower two are marked B. You will attach each jig to the helmet with the
lower cross strap attachment hardware (which you removed in Step 1c)
via the jig slots at the lower helmet cross strap attachment points. Be
sure to use like-marked slots (AA or BB, not AB or BA). Choose the
slots (AA or BB) that will align most closely with the lower cross strap
attachment points.
Figure 3. Mounting Jigs
Left mounting jig
Right mounting jig
4
3. Attach the mounting jigs to the MFS (Figure 4). Select the correct jig (LEFT
or RIGHT) for each side of the MFS (left or right as worn). On one side of the
MFS, insert the pin of the latch into the striker feature on the jig and ip the
latch closed. Repeat to attach the other mounting jig to the other side.
4. Lower the inner visor (Figure 5). Push the visor knob outward, and lower
the inner visor to the lowest position. Ensure that the bottom edge of the visor
is level
—
not skewed. Place the helmet face up on a suitable work surface.
Figure 4. Attaching MFS to Jigs
Figure 5. Preparing Helmet
GENTEX
GENTEX
Insert pin into striker feature
Flip latch closed
Lower inner visor
Bottom edge of visor
(viewed from front)
(Level)
Place helmet face up
5
5. Attach the MFS to the helmet (Figure 6). Do the following:
a. Align the MFS within the lower edge of the visor. Ensure that the lower
edge of the visor is aligned evenly with the upper raised edge of the MFS
.
b. Position each jig over the ear dome area of the helmet. Ensure that the
striker feature is within the ear dome — not on or past the edge of
the helmet. Determine which set of jig slots (upper or lower) will align
most closely with the lower cross strap attachment holes.
c. On one side of the helmet, use the cross strap screw and post (which you
removed in Step 1c) to attach the jigs to the helmet at the lower rear cross
strap attachment points via the selected jig slot
.
Repeat for the other side.
Tighten both screws snugly
.
6. Detach the MFS and install the front screws (Figure 7). With the jigs
attached to the helmet, unlatch the MFS from the jigs. Install both front cross
strap screws snugly. (The inner front posts remain in place behind the foam.)
Figure 6. Aligning and Attaching MFS
Figure 7. Detaching MFS
GENTEX
GENTEX
GENTEX
GENTEX
Striker feature
within ear dome
Align MFS within visor
Position jig
(both sides)
Attach screw
and post
(both sides)
Attach screw
(both sides)
MFS detached
Jig attached
Flip latch open
(both sides)
6
7. Have the wearer don the helmet (Figure 8). Do the following:
a. Grasp the helmet in the earcup area, and carefully ex the helmet just
enough to clear the head. Be careful not to move the jigs.
b. Place the inside front of the helmet against the forehead, and rotate the
helmet downward onto the head.
c. Press the helmet rmly downward with both hands to ensure that the
helmet is properly seated on the head and the ears are surrounded by
the earcups.
d. Check the distance between the eyebrows and the edge of the helmet
shell. Generally, this distance should be approximately ¾ inch for
optimum eld of view. However, the helmet should be positioned as
normally worn.
Figure 8. Donning Helmet
GENTEX
Grasp helmet
¾inch
(approx.)
Rotate down
onto head
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