Gentlin CLINIC 1.25 Bedienungsanleitung

Instruction Manual

Compressors

CLINIC 1.25

CLINIC DRY 1.25

CLINIC 3.25

CLINIC DRY 3.25

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Instruction Manual - Compressors Clinic

MAN1325001 - 07/2019

INDEX

INTRODUCTION ................................................................................................... 4

STATEMENTS AND TESTING...........................................................................................

Statement of delivery of the instruction manual .............................................................................5

Testing and commissioning certicate ................................................................................................. 6

EC DECLARATION OF CONFORMITY.................................................................................... 7

STATEMENT AND CE MARK ................................................................................... 8

Statement and CE mark ................................................................................................................8

GENERALI........................................................................................................... 9

Importance of the manual.............................................................................................................9

Consultation notes .....................................................................................................................10

State “machine off” ....................................................................................................................10

Authorized operators ..................................................................................................................11

Abbreviations.............................................................................................................................13

Warranty ....................................................................................................................................14

TECHNICAL DESCRIPTION .................................................................................. 15

Name of models.........................................................................................................................15

Names of parts ..........................................................................................................................16

Dimensions of the machine.........................................................................................................18

Technical data............................................................................................................................19

Intended use of the machine .......................................................................................................20

Source of energy supply..............................................................................................................20

Products used for the operation ........................................................................................................... 21

Phases of operation ...................................................................................................................21

Reasonably foreseeable misuse ..................................................................................................21

TRANSPORTATION AND HANDLING...................................................................... 22

Transportation of the machine ........................................................................................................ 22

Packaging..................................................................................................................................22

Handling of packaging with a forklift or transpallet ......................................................................22

Unpacking..................................................................................................................................22

Manual handling of the machine..................................................................................................24

Positioning of the machine .........................................................................................................25

INSTALLATION.................................................................................................. 26

General warnings........................................................................................................................26

Pneumatic connection ................................................................................................................26

Electric connection.....................................................................................................................27

SAFETY.........................................................................................................................28

Safety devices............................................................................................................................28

Personal protective equipment (PPD) ..........................................................................................30

Residual risks.............................................................................................................................30

Safety signs ...............................................................................................................................31

USE AND OPERATION ......................................................................................................32

Places occupied by authorized operators.....................................................................................32

Pressure switch..........................................................................................................................33

Prior to ignition ..........................................................................................................................36

Turning on the machine ..............................................................................................................36

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Instruction Manual - Compressors Clinic

MAN1325001 - 07/2019

INTRODUCTION

Dear Customer, rst of all, we wish to thank you for the condence you gave us by purcha-

sing your new “COMPRESSOR”.

We are sure that your expectations will be met, given the level of technology achieved by

our products with a continued commitment on a daily basis, which encourages us to grow,

to know how to deal with the constant changes in technology expertise, manufacturing and

sales.

We feel sure we can meet your future requirements, therefore, feel free to contact us. We will

be happy to offer you all our experience and knowledge to answer any question you may have.

INFORMATION TO THE CUSTOMER

DOCUMENT PAGE TO DO

STATEMENT OF DELIVERY OF THE

INSTRUCTION MANUAL 5

The authorised operators must complete

and sign to conrm the delivery and rea-

ding of the instruction manual.

TESTING AND COMMISSIONING

CERTIFICATE 6

Give to the test technician of the Manu-

facturer or to the Authorized Dealer a

copy of page 6 completed in all its parts.

PRODUCT REGISTRATION FOR

WARRANTY VALIDATION 14 See paragraph “WARRANTY” - Section 2)

Page 14.

Resettable thermal .....................................................................................................................38

Turning off the machine..............................................................................................................38

Emergency stop..........................................................................................................................38

Activation after an emergency stop .............................................................................................40

Intervention of the safety valve....................................................................................................40

TROUBLESHOOTING........................................................................................................41

MAINTENANCE ..............................................................................................................42

Every week................................................................................................................................ 43

Every month .............................................................................................................................. 44

AFM 30 cartridge replacement ................................................................................................... 45

AF 30 cartridge replacement ...................................................................................................... 45

Sterilization lter replacement.................................................................................................... 46

Extraordinary maintenance..........................................................................................................47

DECOMMISSIONING........................................................................................................47

Storage ......................................................................................................................................47

Demolition .................................................................................................................................47

SPARE PARTS ................................................................................................................48

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Instruction Manual - Compressors Clinic

MAN1325001 - 07/2019

STATEMENTS AND TESTING

STATEMENT OF DELIVERY OF THE INSTRUCTION MANUAL

The employer, to the extent required by applicable law on safety and health of workers at

work, hereby declares it has delivered to the authorized operators this manual for the correct

information and training on use and maintenance of the machine.

Before lling in the table, photocopy it for future reference.

AUTHORIZED OPERATORS DATE SIGNATURE FOR RECEIPT

Mr._______________________________________ __________ ____________________________________________

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Instruction Manual - Compressors Clinic

MAN1325001 - 07/2019

TESTING AND COMMISSIONING

CERTIFICATE

DATE _________________

Designation: compressor Name: __________________________

Model:___________________________________________ Street: __________________________

Serial No:________________________________________ City: ____________________________

Manufacture year:________________________________ State: ___________________________

This is to certify that the machine in question was tested by: Test technician of the manu-

facturer or authorized dealer:

Mr.__________________________________________________________________________________

At the presence of the entrusted operator:

Mr.__________________________________________________________________________________

At the presence of the entrusted operator and Safety Representative:

Mr.__________________________________________________________________________________

Check for proper installation of the machine.

Verication of the correct setting of all the working parameters.

Verication of correct operation and intervention of all the safety devices.

Commissioning and performance of a work cycle.

Possible optimization of the working parameters.

Machine stop.

Delivery of the instruction manual.

SIGNATURE

Test Technician of the Manufacturer or

Authorized Dealer

Safety Representative

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Instruction Manual - Compressors Clinic

MAN1325001 - 07/2019

EC DECLARATION OF CONFORMITY

Gentilin S.r.l. - Via delle Tezze, 20/22 36070 Trissino (VI) - Italy

VAT N.: 01262520248

Declares that the following machine:

CLINIC 1.25 - CLINIC DRY 1.25 - CLINIC 3.25 - CLINIC DRY 3.25

Machine: Air volumetric compressor

Serial Number: ___________________________________________

Complies with the following directives:

2006/42/EC Directive of the European Parliament and the Council of 17 May 2006 on

machinery and amending Directive 95/16/EC (recast).

2014/30/UE Directive of the European Parliament and of the Council of 26 February 2014,

replacing 2004/108/EC Directive of the European Parliament and of the Council of 15

December 2004, on the approximation of the laws of the Member States relating to elec-

tromagnetic compatibility and repealing Directive 89/336/EEC.

2014/35/UE Directive of the European Parliament and of the Council of 26 February 2014,

replacing Directive 2006/95/EC of the European Parlament and Council, of December 12,

2006.

Person authorized to prepare the Technical Dossier:

Gentilin Giuseppe,

in quality of Technical Manager

Place: Via delle Tezze, 20/22 - 36070 Trissino (VI) ITALY

Date: _________________________

Legal Representative

(Gentilin Giampaolo)

Signature:

Stamp:

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Fig. 1

......................

............................

........

... Bar

......V/......Hz/.....A

...... rpm

............ kw

......... kg

MODEL / MODELLO

SERIAL N. / NUM. DI SERIE

CLASS OF SERVICE /

CLASSE DI SERVIZIO

MAX WORKING PRESSURE/

PRESS. MAX ESERCIZIO

TENSION / TENSIONE

SHAFT ROTATION SPEED /

VELOCITA' DI ROTAZ..

REATED POWER /

POTENZA NOMINALE.

WEIGHT / PESO

GENTILIN SRL

ia delle Tezze 20-2

36070 Trissino (VI) Italy

phone +39 0445 96 2000

[email protected]

Instruction Manual - Compressors Clinic

MAN1325001 - 07/2019

STATEMENT AND CE MARK

MARKING AND TECHNICAL DATA

The CE marking (Fig. 1) of the machine indicates compliance with the essential occupatio-

nal health and safety rules set forth by the European Directives listed in the Declaration of

CE Conformity.

The label is black and white printed on adhesive polymeric PVC and has the following di-

mensions: L = 70 mm - H = 55 mm.

It is applied externally on one side of the machine indicated in Fig. 1 and states the fol-

lowing data, in a legible manner:

• LOGO, NAME AND ADDRESS OF MANUFACTURER

• CE MARKING

• DESIGNATION OF THE MACHINE (type / model)

• YEAR OF MANUFACTURE

• SERIAL NUMBER

• S1 VALUE

• MAX. WORKING PRESSURE (bar)

• VOLTAGE (V / Hz / A)

• SHAFT ROTATION SPEED (rpm)

• RATED POWER (kW)

• WEIGHT (kg)

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Instruction Manual - Compressors Clinic

MAN1325001 - 07/2019

GENERAL

IMPORTANCE OF THE MANUAL

Before using the machine in question, the authorized operators are obliged

to read and thoroughly understand this manual in all its parts.

This instruction manual has been prepared in accordance with the directions provided by

the European Directives in order to ensure an easy and correct understanding of the topics

covered by the authorized operators operating and maintaining the machine in question.

If, despite the attention being paid by the manufacturer while drafting this document, such

operators should not fully understand this text while reading, they are requested to ask the

manufacturer for the correct explanations and information in order to avoid incorrect perso-

nal interpretations that may jeopardize safety.

Before using the involved machine, the authorized operators are obliged to read and under-

stand all parts of this manual and adhere strictly to the rules herein described in order to

assure their own and others’ safety, the best performance of the machine and ensure the

maximum efciency and durability of all its components.

This manual shall be available at any time for the authorized operators and shall be well

protected and preserved, always close to the machine.

This manual should always be available for authorized operators and located

in the vicinity of the machine well protected and preserved.

This manual must compulsorily be delivered together with the machine when it is

transferred to another user.

The manufacturer disclaims all liability for injury to persons, animals and/or pro-

perty caused by ignoring the rules and warnings described in this manual.

This manual reflects the state of the art of technique at the time of the machine

marketing and cannot be considered improper just because, according to new ex-

perience, it may be updated later on.

In case of loss or damage of the manual request a copy to the manufacturer, spe-

cifying the identication data of the document: code, issuance and review.

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Instruction Manual - Compressors Clinic

MAN1325001 - 07/2019

SIMBOL MEANING

Signal of generic danger:

It highlights risks to health and safety of operators and/or risk of damage or

malfunction of the machine.

Signal of generic obligation:

It indicates a requirement (obligation to take action).

Generic prohibition sign:

It highlights the prohibition to perform an action.

Danger Sign EX:

It highlights the risk due to explosion.

CONSULTATION NOTES

STATE “MACHINE OFF”

Before performing any type of maintenance and/or setting on the machine, discon-

nect the power supply ensuring that the switch (14) is in position “OFF (0)”, the plug

of the power cable (11) is unplugged and placed near the machine and the tank has

been drained from residual compressed air by opening the drain valve (9).

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