Gesan DPR 100 Bedienungsanleitung
MT 1
RENTAL SERIES
ELECTRICAL GENERATOR
1
WELCOME 2
2
BASIC SAFETY RULES 3
3
INSTALLATION OF THE ELECTRICAL GENERATOR 4
3.1
SOUND INSULATION 6
3.2
CONTROL UNITS 7
3.2.1
GPM-2 Analog Control Module 8
3.2.2
DEEP SEA Digital Control Module 9
3.2.3
INTELIGEN Digital Control Module 10
3.3
TRAILER 11
4
INSTALLATION OF THE ELECTRICAL GENERATOR 12
4.1
UNLOADING AND TRANSPORT 12 - 13
4.2
INSTALLATION OF PORTABLE UNITS 14
4.2.1
Placement 14
4.2.2
Fuel 14
4.2.3
Prior to Starting Generator 14
4.2.4
Electrical Connection 14
4.3
STORAGE 15
5
STARTING AND STOPPING THE UNIT 15
6
OPERATION MANUAL 16
6.1
ELECTRICAL PANEL COMPONENTS 16 - 17
6.2
GPM-2 ANALOG CONTROL MODULE 18 - 22
6.3
DEEP SEA 5210 DIGITAL CONTROL MODULE 23 - 30
6.4
DEEP SEA 5310 DIGITAL CONTROL MODULE 31 - 40
6.5
INTELIGEN DIGITAL CONTROL MODULE 41 - 44
7
MAINTENANCE OF ELECTRICAL GENERATOR 45
7.1
PRIOR TO MAINTENANCE 45
7.2
DURING MAINTENANCE 45
7.3
MAINTENANCE CHART 46
8
TROUBLESHOOTING 47
9
PROTECTION FROM THE ENVIRONMENT 47
10
WARRANTY 48
11
NOISE LEVEL 49
12
DECLARATION OF CONFORMITY 49
13
APPENDIX 1: FIGURES 49 - 50 - 51
14
APPENDIX 2: IMAGE INDEX 52
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1.- 1 WELCOME
Thank you for purchasing a GESAN electrical generator.
The purpose of this manual is to familiarize the user on how to use and work
with the electrical generator, its components and maintenance.
W
e recommend carefully reading the manual prior to working with the
equipment in order to ensure proper use
.
S
ave this manual for future reference and if you ever decide to sell the
electrical generator, be sure to include the manual along with the unit.
T
he following is a general description of the unit and the necessary information
for installation, operation and preventive maintenance.
Additionally, you should have received a specific user manual for the engine
and alternator, electrical setup and a set of keys.
Should you have any problem with the equipment provided, please contact
the distributor directly.
G
RUPOS ELECTRÓGENOS GESAN, S.A., as a part of its dedication
to cons
tant product improvement, will revise its manuals and incorporate the
improvements made to supplied units. Thus the information contained in this
document is subject to change without prior notice and without obligation to
update.
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ELECTRICAL GENERATOR
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ELECTRICAL GENERATOR
2.-
BASIC SAFETY RULES
Safety precautions and recommendations for handling the electrical generator supplied by GESAN.
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Do not allow the unit to be used by non-authorized personnel or by minors without adult supervision.
Use the necessary Individual protection equipment.
Ground the machine.
Make sure there is sufficient lighting on the control panel.
Do not install the open-skid electrical generator outdoors: risk of electrocution and inoperability.
The connection should be made by a qualified electrician in accordance with current norms and regulations. An
improper connection can cause electrical feedback with electrocution hazards for anyone working with the mains
power supply.
The supply line between the electrical generator and the consumers should be protected by means of a circuit
breaker for protection against earth leakage (ELCB).
Do not operate the unit with the doors open. Risk of electrocution, burns or entrapment.
The exhaust system produces enough heat to ignite certain materials.
Do not inhale exhaust gases produced by the unit.
Do not touch the engine nor the exhaust while the electrical generator is operating as this could produce severe
burns.
Ensure proper ventilation in the area where the generator is installed in order to guarantee sufficient flow of coolant
air.
D
o not refuel while the engine is running or in poorly ventilated areas.
K
now how to stop the unit in case of emergency.
The fuel used is flammable and volatile.
Do not overfill the tank and make sure it is closed properly after filling. Use extreme precaution if fuel is spilled: the
vapors and the fuel itself are flammable. Clean the area completely before starting up the unit.
Do not smoke or bring any flames or sparks in the vicinity of the electrical generator: risk of explosion.
I
f you notice abnormal behavior by the electrical generator, stop the unit and locate, examine and resolve the
potential failure of the unit prior to restarting.
Keep the unit at least one meter away from buildings or other units.
Be cautious when switching or installing batteries as they contain acids which are highly hazardous. Avoid spills and
use protection to avoid contact with the skin and eyes. In case of contact, rinse thoroughly with water and contact a
doctor immediately.
In case of ingestion of battery acid, drink large amounts of water and milk and contact a doctor immediately.
Use only distilled water in the battery: tap water reduces its life cycle.
If a battery is filled above the maximum level, the electrolytes will spill out; if this happens, clean the area quickly to
avoid corrosion of the parts it has come in contact with.
Frequently clean the unit to avoid obstructions or the entry of foreign elements into the unit (dust, moisture, etc.).
Regularly inspect the unit’s electrical cords.
Prolonged contact with the used oil can cause skin cancer. Wash your hands after working with the generator.
Avoid oil spills on both the inside and outside of the generator. In case of an oil spill on the inside of the unit, clean it
properly as it could potentially become a flammable material.
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3.- INSTALLATION OF THE ELECTRICAL GENERATOR
G
eneral overview of the electrical generator and its different configurations manufactured by GRUPOS
ELECTRÓGENOS GESAN, S.A.
Image 1- ELECTRICAL GENERATOR WITH CANOPY AND OPTIONAL TRAILER FOR UNITS WITHOUT DRIP PAN.
Note: this image corresponds to the detailed view of Image 2
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ELECTRICAL GENERATOR
Image 2 - DETAILED VIEW OF IMAGE 1
1)
Coolant tank hatch
2) Side access door
3) Fuel tank cap
4) Smoke exhaust
5) Engine
6) Antivibration feet
7) Base frame
8) Capot
9) Electrical panel door
10) Ventilation grill
11) Lifting frame and eyebolt
12) Electrical control panel
13) Alternator
14) Electrical power panel
15) Battery
16) Fuel tank
17) Retention bath
1
2
3
5
4
6
7
8
9
10
11
13
12
14
15
16
17
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Image 3 - INTERIOR OF A SOUNDPROOFED ELECTRICAL GENERATOR
3.1.- SOUND INSULATION
The supplied unit is soundproofed and includes sound-insulating canopy. See details on part 11
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3.2 .- CONTROL UNITS
The unit provided may be controlled by different modules depending on the type of function it has been designed
to perform.
The following is a generic control panel, which contains all of the electrical and mechanical options available.
Image 4 - GENERIC CONTROL PANEL
A
A
A
V
Hz
AMMETER FREQUENCY METER
HOUR METER
VOLTMETER
LOCK
AUTO FUEL
REFILL SWITCH
LOCK
OIL PRESSURE
GAUGE
(OPTIONAL)
BATTERY
VOLTMETER
(OPTIONAL)
ENGINE TEMP.
GAUGE
FUEL GAUGE
EARTH LEAKAGE
CIRCUIT
BREAKER
AUTOMATIC
CONTROL UNIT
EMERGENCY
STOP
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ELECTRICAL GENERATOR
3.2.1.- GPM-2 analog control module
If you purchased a generator unit with a GPM-2 control module, the electrical panel will look like the following
diagram:
Image 5 - CONTROL PANEL FOR THE GPM-2 CONTROL MODULE
A
A
A
V
AMMETER FREQUENCY METER
HOUR METER
VOLTMETER
LOCK
TEMP AND FUEL
GAUGE BUTTON
LOCK
OIL PRESSURE
GAUGE
(OPTIONAL)
BATTERY
VOLTMETER
(OPTIONAL)
ENGINE TEMP.
GAUGE
FUEL GAUGE
EARTH LEAKAGE
CIRCUIT
BREAKER
VOLTMETER
SWITCH
Hz
EMERGENCY
STOP
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3.2.2.- DEEP SEA digital control module
If you purchased a generator unit with a DEEP SEA control module (models 5210 and 5310), the electrical
panel will look like the following diagram:
Image 6 - CONTROL PANEL FOR THE DEEP SEA CONTROL MODULE
Note: The button on the control module performs the same function as the diagnostic button (while in
OFF/AUTO mode).
DIAGNOSTIC
BUTTON
EARTH LEAKAGE
CIRCUIT
BREAKER
LOCK
ENGINE BLOCK
HEATER LIGHT
(YELLOW)
ELDON
XXXXXX
AMMETER
BATTERY
VOLTMETER
EMERGENCY
STOP
Inhaltsverzeichnis
