Giant D263SW Bedienungsanleitung

ART P001306017 - REV R20160906

P001306017

GIANT D263S / D263SW / D332ST / D332SWT EN-US

D263S / D263SW / D332ST /

D332SWT

WHEEL LOADER

OPERATOR MANUAL

EN-US - Original language

1 General information ................ 5

Preface - - - - - - - - - - - - - - - - - 6

Manual usage - - - - - - - - - - - - - - 7

Proper Machine Use - - - - - - - - - - - 8

Service/Dealership Network - - - - - - - 9

Vibration Information- - - - - - - - - - - 9

2 Applications........................... 13

Wheel Loader application - - - - - - - 14

Exclusions- - - - - - - - - - - - - - - 14

Public road - - - - - - - - - - - - - - 15

Working surface - - - - - - - - - - - - 15

Attachments - - - - - - - - - - - - - - 16

Operating the machine- - - - - - - - - 17

3 Operation ............................... 21

Machine components - - - - - - - - - 22

Functions - - - - - - - - - - - - - - - 22

ROPS + FOPS protection - - - - - - - 24

Entering and Exiting - - - - - - - - - - 25

4 Safety ..................................... 27

SAFETY- - - - - - - - - - - - - - - - 28

Safety Signs - - - - - - - - - - - - - - 41

ANSI-Style and Common Safety Decal Lo-

cations. - - - - - - - - - - - - - - - - 43

Slopes- - - - - - - - - - - - - - - - - 52

Safety - Hydraulic parts - - - - - - - - 52

Safety precautions - - - - - - - - - - - 55

5 Technical data ....................... 67

Diesel engine - - - - - - - - - - - - - 68

General - - - - - - - - - - - - - - - - 69

Tipping loads - - - - - - - - - - - - - 70

Dimensions - - - - - - - - - - - - - - 71

Trailer - - - - - - - - - - - - - - - - - 73

Tyres - - - - - - - - - - - - - - - - - 73

6 Commissioning ..................... 75

First inspection - - - - - - - - - - - - 76

Ignition switch - - - - - - - - - - - - - 76

Driving - - - - - - - - - - - - - - - - 77

Parking - - - - - - - - - - - - - - - - 78

Joystick - - - - - - - - - - - - - - - - 79

Attachment locking - - - - - - - - - - 79

ATTACHMENT POSITION - - - - - - - 80

Third function - - - - - - - - - - - - - 81

Fourth function (electrical) - - - - - - - 81

Dashboard- - - - - - - - - - - - - - - 82

Alternator warning light- - - - - - - - - 82

Engine temperature - - - - - - - - - - 83

Engine temperature warning light- - - - 83

Engine oil pressure warning light - - - - 83

Combination switch - - - - - - - - - - 83

Switches in cabin - - - - - - - - - - - 84

Engine cover- - - - - - - - - - - - - - 84

Fuses - - - - - - - - - - - - - - - - - 85

Engine oil - - - - - - - - - - - - - - - 87

Tire pressure - - - - - - - - - - - - - 88

Wheel maintenance - - - - - - - - - - 88

Hydraulic oil level - - - - - - - - - - - 89

Grease points - - - - - - - - - - - - - 90

Refuel - - - - - - - - - - - - - - - - - 91

Driver's seat - - - - - - - - - - - - - - 91

Steering column - - - - - - - - - - - - 92

Pro-inching - - - - - - - - - - - - - - 93

Articulation lock bar - - - - - - - - - - 94

Tie down- - - - - - - - - - - - - - - - 95

Lifting - - - - - - - - - - - - - - - - - 96

Towing - - - - - - - - - - - - - - - - 97

Loading - unloading - - - - - - - - - - 98

7 Maintenance ...........................99

Performing maintenance - - - - - - - 100

Liquids- - - - - - - - - - - - - - - - 100

Brake fluid - - - - - - - - - - - - - - 101

Coolant Level - - - - - - - - - - - - 101

Coolant - - - - - - - - - - - - - - - 102

Engine oil - - - - - - - - - - - - - - 102

Engine oil and filter- - - - - - - - - - 103

Fuel - - - - - - - - - - - - - - - - - 104

Hydraulic oil - - - - - - - - - - - - - 104

Wheel nuts - - - - - - - - - - - - - 105

Maintenance Schedule - - - - - - - - 106

Maintenance log - - - - - - - - - - - 109

8 Malfunctions.........................117

Possible malfunctions - - - - - - - - 118

9 Environment.........................119

Care for the Environment- - - - - - - 120

10 Serial numbers .................. 121

Serial number registration - - - - - - 122

11 index................................... 125

EC Declaration of Conformity - - - - 129

1. GENERAL

INFORMATION

1.General information

PREFACE

You have chosen for a GIANT Wheel Loader, ensuring versatile use and durability.

Thank you for your confidence in our products.

You will get the best benefit of this Wheel Loader by carefully following the safety,

maintenance and operation instructions in this manual.

We strongly recommend each operator to read this manual carefully before use.

Ensure that the Wheel Loader is always accompanied by this manual. For the

latest version of this manual, go to www.tobroco-giant.us.

Tobroco Machinery LLC is not responsible for damage and indirect damage

caused by operator error, lack of (skilled) maintenance and any other use other

than described in this manual. Tobroco Machinery LLC cannot be held liable for

any damages resulting from unauthorized modifications and/or additions to the

Wheel Loader, without our prior written consent.

Tobroco Machinery LLC continually strives to improve her products and services.

We therefore reserve the right to change the specifications in this user manual at

any time without prior notice. It is possible that the pictured drawings and photos

do not exactly match your Wheel Loader.

We are confident that you will be very satisfied with your new GIANT Wheel

Loader.

While the content of this manual has been prepared with the utmost care, some

information may nevertheless be incomplete, incorrect or may become outdated in

time. TO THE FULLEST EXTENT PERMISSIBLE BY LAW, Tobroco Machinery

LLC MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND,

WETHER EXPRESS OR IMPLIED, FOR THE CURRENCY, ACCURACY, OR

COMPLETENESS OF ANY INFORMATION, AS DEFINED ABOVE.

FURTHERMORE, Tobroco Machinery LLC MAKES NO REPRESENTATIONS OR

WARRANTIES IN CONNECTION TO ITS PRODUCTS AND/OR SERVICES,

INCLUDING WARRANTIES ABOUT ITS SERVICES’ AND PRODUCTS’

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, UNLESS

EXPLICITLY MADE AND PROVIDED BY Tobroco Machinery LLC IN WRITING

TO THE PURCHASER OF THE SERVICES AND/OR PRODUCTS.

1.General information

MANUAL USAGE

Contents and Use of this Manual

This operator manual provides detailed operating procedures for safe, effective

and proper machine use. Safe operation is detailed in the Safety chapter of this

manual. Specification, maintenance and troubleshooting information is also

included in this manual.

Improper operation, inspection and maintenance of the machine can result in

injury or death. Read and understand the contents of this manual completely and

become familiar with the machine before operation. Contact your authorized

dealer with any questions about information in this manual, if extra manuals are

required, or about availability of manuals in other languages.

Throughout this manual, information is provided set in or italic type and introduced

by the words Notice or Important. Carefully read and follow these messages to

improve operating and maintenance efficiency, to avoid breakdowns and damage,

and extend the life of the machine.

Note: Because of ongoing product improvements, illustrations and listings in this

manual may not exactly match the machine. Tobroco Machinery LLC reserves the

right to modify and improve products at any time without notice.

A storage facility is provided for manual storage. Store the operator manual in this

facility at all times.

This manual is considered a permanent part of the machine and should be with the

machine at all times. Replace this manual promptly if it becomes damaged, lost, or

stolen.

Ownership Change

If the machine is resold, include this operator manual as part of the sale.

If the machine was purchased “used,” or if the owner's address has changed,

please provide your dealer or Tobroco Machinery LLC with the owner's name and

current address, along with the machine model and serial numbers. This will allow

the registered owner information to be updated, so that the owner can be notified

directly in case of an important product issue, such as a safety update program.

1.General information

Manufacturer Information

Products described in this manual manufactured by Tobroco Machinery LLC.

Machine Designation

Earth-Moving Machinery / Loaders / Compact / Seated Operator

PROPER MACHINE USE

Improper use of the machine can result in prop-

erty damage, injury or death.

The machine is designed only for digging, picking up, lifting, transporting and

unloading materials. Use with approved attachments is also allowed. Use in any

other way is considered as contrary to the intended use. Compliance with, and

strict adherence to, the conditions of operation, service and repair, as specified by

the manufacturer, also constitute essential elements of the intended use.

The machine was designed and built according to the best available technology

and approved safety regulations in the countries where it is sold. However, it is

impossible to completely safeguard against abusive and/or improper use. The

operator must always consider potential safety risks and hazards during operation.

Accident prevention regulations, all other generally recognized regulations on

safety and occupational medicine, and all road traffic regulations, must be

observed at all times.

The machine must be maintained in proper operating condition. Any damaged or

malfunctioning parts must be repaired or replaced immediately.

Any arbitrary modifications carried out to the machine may relieve the

manufacturer of liability for any resulting damage or injury.

Using Attachments

Read all documentation provided with attachments to learn how to safely operate

and maintain them.

WARNING

1.General information

Do not use the machine for any applications or purposes other than those

described in this manual or manuals supplied with attachments. Contact the

Tobroco Machinery LLC Service Department before using attachments or

equipment not approved by Tobroco Machinery LLC, or if there are any questions

about approved attachments. Use of non-approved attachments or unauthorized

modifications is prohibited.

SERVICE/DEALERSHIP NETWORK

Your dealership network stands ready to provide any assistance that may be

required, including providing genuine service parts. All service parts should be

obtained from your dealer. Provide complete information about the part and

include the machine model and serial numbers. Record these numbers in the

spaces provided in chapter "Serial Numbers".

Tobroco Machinery LLC strives to continuously improve its products and reserves

the right to make changes and improvements in the design and construction of any

part without incurring the obligation to install such changes on any previously

delivered machine.

VIBRATION INFORMATION

Compact construction equipment is generally used in harsh environments. This

type of usage can expose an operator to uncomfortable levels of vibration. It is

useful to understand exposure to vibration levels when operating compact

equipment and what can be done to reduce vibration exposure. As a result,

equipment operation can be more efficient, productive and safe.

An operator's exposure to vibration occurs in two ways:

• Whole-Body Vibration (WBV)

• Hand-Arm Vibration (HAV)

WBV issues are primarily addressed in this manual, because evaluations have

shown that operation of mobile compact construction equipment on work sites

typically results in HAV levels less than the allowed exposure limit of 2.5 m/s2.

1.General information

Member States of the European Union must comply with the Physical Agents

(vibration) Directive, 2002/44/EC.

Effective control of vibration exposure for an operator involves more than just

vibration levels on the machine. The work site, how the machine is used, and

proper training all play important roles in reducing vibration exposure.

Vibration exposure results from:

• Work site conditions.

• How the machine is operated.

• The machine characteristics.

Common causes of high WBV levels:

• Using a machine that is improper for the task.

• Work site with potholes, ruts and debris.

• Improper operating techniques, such as driving too fast.

• Incorrect adjustment of the seat and controls.

• Other physical activities while using the machine.

Vibration Measurement and Actions

The vibration directive places the responsibility for compliance on employers.

Actions that should be followed by employers include:

• Assess the levels of vibration exposure.

• Determine from this assessment if operators will be exposed to vibration levels

above the limits stated in the directive.

• Take appropriate actions to reduce operator's exposure to vibration.

• Provide operators with information and training to reduce their exposure to

vibration.

• Keep good records and update operations and training on a regular basis.

If the assessment concludes that vibration level exposure is too high, one or more

of the following actions may be necessary:

1. Train operators

• Perform operations (accelerating, steering, braking, etc.) in a smooth manner.

• Adjust the controls, mirrors and seat suspension for comfortable operation.

• Travel across the smoothest parts of the work site and avoid ruts and potholes.

2. Choose proper equipment for the job

• Use machines with the proper power and capacity.

• Select machines with good suspension seats.

• Look for controls that are easy to use.

• Ensure good visibility from the operator's position.

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