Gilson VALVEMATE Bedienungsanleitung
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VALVEMATE®
Valve Actuator
User's Guide
LT3331/©2002 Gilson, Inc. All rights reserved December 2002
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Table of Contents
Declaration of Conformity
1 Introduction Description............................................................................1-1
Modes ..............................................................................1-1
Display ............................................................................1-1
Unpacking.............................................................................1-2
Customer Service .................................................................1-3
Technical Specifications .....................................................1-4
2 Installation Electrical Setup.....................................................................2-2
Fuse Installation ............................................................2-3
Power Cord Connection ..............................................2-4
Contact Connections ....................................................2-5
RS-232 Connection .......................................................2-7
GSIOC Connection .......................................................2-8
Plumbing Setup....................................................................2-9
Checking the VALVEMATE’s Configuration ................2-10
Checking the Unit ID ...................................................2-10
Checking the Baud Rate ..............................................2-11
Valve Installation or Replacement ...................................2-12
Before You Begin ...........................................................2-12
Placing Replacement Valve In Its Home Position...2-12
Attaching the Valve Adapter .....................................2-15
Removing the Installed Valve .....................................2-18
Selecting the Replacement Valve
in the VALVEMATE Software ...................................2-18
Installing the Replacement Valve ..............................2-19
Checking Valve Position and Liquid Flow .....................2-20
If You Turned Power OFF During Valve Replacement2-23
3 Operation Front Panel Control.............................................................3-2
Accessing Position Mode .............................................3-4
Change Valve Position .................................................3-5
If You See an Error........................................................3-5
Contact Closure Control ....................................................3-6
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4 Maintenance Replacing the Fuse(s) ..........................................................4-2
5 Troubleshooting Error Messages .....................................................................5-2
Troubleshooting ...................................................................5-3
Repair and Return Policies ................................................5-5
Before Calling Us...........................................................5-5
Warranty Repair ...........................................................5-5
Non-Warranty Repair ..................................................5-5
Rebuilt Exchange...........................................................5-6
Return Procedure ..........................................................5-6
AppendixA Replacement Parts and Accessories
High-Pressure Valves, Stainless Steel...............................A-1
High-Pressure PEEK Valves...............................................A-2
Low-Pressure Teflon Valves ..............................................A-2
Low-Pressure Hamilton Valves.........................................A-2
Replacement Valves ............................................................A-3
Mounting Adapter Kits ......................................................A-4
Accessories and Replacement Parts.................................A-5
Appendix B Valve Flow Path Diagrams
Rheodyne Valves .................................................................B-2
Hamilton Valves ..................................................................B-7
Appendix C GSIOC Commands
GSIOC Control.....................................................................C-1
GSIOC Commands .......................................................C-2
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Application of Council Directives:
89/336/EEC, 73/23/EEC
Standards to which Conformity is Declared:
EN61326, EN61000-3-3, EN61000-3-2, EN61010-1
Manufacturer’s Name ...........................................Gilson, Inc.
Manufacturer’s Address .......................................3000 W. Beltline Highway
Middleton, WI 53562
EC Office Address ..................................................Gilson S.A.S.
19 Avenue des Entrepreneurs, B.P. 145
F-95400 Villiers-le-Bel, France
Type of Equipment.................................................Laboratory Equipment
Model. .......................................................................VALVEMATE®Valve Actuator
Beginning with Serial Number: 330K0A207
Month and Year of Manufacture: October 2000
Place: Middleton, WI (USA) Michael Jacquart
Issue Date: March 1997 Senior Vice President
Corporate Technology Development
I, the undersigned, hereby declare that the equipment
specified above conforms to the above Directives and Standards.
Declaration of Conformity
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1-1
1
Introduction
Description
The Gilson VALVEMATE® Valve Actuator provides automatic rotation of a 2-position or
multi-position, low- or high-pressure valve.
The VALVEMATE provides automatic valve rotation through the use of the front panel,
contact closures, RS-232, or Gilson Serial Input/Output Channel (GSIOC).
Modes
The VALVEMATE has the following modes:
Position mode. This mode identifies the valve type and its current position. When you
turn on the VALVEMATE, it will be in this mode after the initial startup screens are
displayed. You can change the valve position by pressing the up or down arrow key on
the front panel.
Unit ID mode. You use this mode to view and modify the identification number assigned
to the VALVEMATE.
Baud rate mode. You use this mode to view and modify the communication rate between
the VALVEMATE and a controlling device.
Valve mode. You use this mode to select the type of valve installed in the VALVEMATE.
Service mode. This mode identifies the number of times that the VALVEMATE has
rotated the valve and the number of hours that the VALVEMATE has been in operation.
Display
All status, parameter, and error codes appear on the front panel display.
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1-2
Introduction 1
Unpacking
Unpacking
Unpack the VALVEMATE and its accessories
carefully from the carton.
Check the contents with the list below. Do this
now, even if the VALVEMATE will not be used
immediately. Many carriers must receive concealed
damage claims within seven days of delivery.
• VALVEMATE module with appropriate valve
installed (if the valve was ordered along with
the VALVEMATE)
• GSIOC control cable
• 4-pin terminal block connector
• 7/64" Allen wrench
• fuse drawers and fuses
• 115V and 220V power cords
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1-3
Introduction 1
CustomerService
Customer Service
Gilson, Inc. and its worldwide network of
authorized representatives provide customers
with the following assistance: sales, technical
applications and instrument repair.
If you need assistance, please contact your Gilson
representative or if you are in the United States
call the Gilson Customer Service Department at
800-445-7661 or 608-836-1551. You can also
contact the Customer Service Department via its
contact information can be found on the Gilson
web site at www.gilson.com. To help us serve you
quickly and efficiently, please refer to the Before
Calling Us section on page 5-5.
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