GIRBAU HS-5008 Bedienungsanleitung

Cod. 409748 Bearing

Rev. 00/0204

Instructions for replacing the

bearings on washers

HS-5008 / H5020

GIRBAU, S.A.

Crta de Manlleu, km. 1

08500 VIC (Barcelona) •SPAIN

Tel. 34 93 8861100

Fax 34 93 8860785

girbau@girbau.es

www.girbau.com

For USA and CANADA:

CONTINENTAL GIRBAU Inc.

2500 State Road 44

WI 54904 Oshkosh •USA

Tel. 1(920) 231-8222

Fax 1(920) 231-4666

[email protected]

www.cont-girbau.com

Model From Serial #

HS-5008 886.068

H5020 1.340.001

BEARING

REPLACEMENT

HS-5008

H5020

Rev. 00

Bearings Replacement

Cod. 409748 Bearing

Rev. 00/0204

INDEX

SAFETY INSTRUCTIONS

1. Preparation

1.1. Variants of bearings’ box.

1.2. Necessary tools

1.3. Pieces and materials

1.4. Parts

1.5. Emptying the residual bath

1.6. Disassembling the covers

1.7. Disassembling the front panel of the

washing machine

1.8. Disassembling the outer drum front

1.9. Disassembling the drum

2. Machines without drainage. Action

2.1. Disassembling the bearings’ box

2.2. Changing the bearings

2.3. Preparing the outer drum

2.4. Assembling the bearings’ box

3. Machines with drainage. Action

3.1. Disassembling the bearings’ box

3.2. Changing the bearings

3.3. Preparing the back of the outer drum

3.4. Assembling the bearings’ box

4. Changing the seals

5. Assembly and verification

5.1. Assembling the drum

5.2. Assembling the outer drum front

5.3. Assembling the front panel of the

washing machine

5.4. Assembling the covers

5.5. Checking the machine

SAFETY INSTRUCTIONS

IMPORTANT

The operations described in these instructions are

restricted to the Authorised Service

WARNING!!

Before attempting any service or inspection of the

washing machine:

•COMPLETELY disconnect the machine from

the power source and check for accidental

reconnection. In LOGI CONTROL units, moving

the ON switch to the OFF position is not

sufficient.

•Wait at least five minutes after disconnecting

the machine before beginning this operation.

Within the electrical circuit of the washer exists

high powered charges which can produce

important electrical shocks even after the

machine has been disconnected.

•Close and mechanically interlock the water

supply valves and check that machine has

COMPLETELY drained, parts have cooled

down and that no pieces are in movement

through inertia.

Failure to comply with this warning may result in

serious injury.

Bearings Replacement

Cod. 409748 Bearing

Rev. 00/0204

1. PREPARATION

1.1 Variants of bearings’ box

IMPORTANT

THERE ARE TWO VARIANTS OF BEARINGS’

BOXES IN MACHINES CURRENTLY IN

OPERATION.

FOR CORRECT INTERVENTION,IT IS

IMPORTANT TO FOLLOW THE SPECIFIC

ACTION GUIDELINES FOR EACH ONE.

•BEARINGS’ BOX WTHOUT

DRAINAGE OUTLET.

MACHINES MANUFACTURED WITH SERIAL

NUMBER BEFORE 887034 (CONTINENTAL

MODELS:MACHINES MANUFACTURED WITH

SERIAL NUMBER BEFORE 1343435). FOR

CHANGING THE BEARINGS,FOLLOW THE

STEPS INDICATED IN CHAPTER 2.

•BEARING BOX WITH DRAINAGE

OUTLET.

MACHINES MANUFACTURED WITH SERIAL

NUMBER FROM NUMBER 887034

(CONTINENTAL MODELS:MACHINES

MANUFACTURED WITH SERIAL NUMBER

FROM NUMBER 1343435). FOR CHANGING

THE BEARINGS,FOLLOW THE STEPS

INDICATED IN CHAPTER 3.

The rest of the interventions: disassembly and

assembly of covers, changing the seals and

verification are described in chapters 1, 4 and 5

and are common to all washing machines.

Note: It is possible that machines manufactured

with serial number corresponding to the variant

without drainage had been modified later. If in

doubt, the plastic tube in the lower part of the

bearings’ box identifies machines with drainage.

Bearings Replacement

Cod. 409748 Bearing

Rev. 00/0204

1.2. Necessary tools

DISASSEMBLY

ASSEMBLY TOOLS AND EQUIPMENT

Lower front and rear covers

(according to manufacturing

series)

TORX 20 screwdriver

TORX 25 screwdriver

5mm. flat screwdriver

Front panel of the washing

machine Wrench for opening the control panel

10mm. wrench

TORX 20 screwdriver

Front outer drum Two open wrench 13mm

Lock grip pressure-type pliers.

Drum 17mm. key

Nylon-headed hammer (approx. recommended weight: 4,5lb/2kg)

M10 threaded rod. approx. length: 6 inch / 150mm.

M10 washers and nut.

Bearings’ box 13mm tube wrench

Two wrench 13mm.

Bearings Nylon-headed hammer

Metallic round or similar item. (guiding measurements):

∅1inch. / 25mm; length: 12inch / 300mm

Front bearing introducer: UM-500 tool

UM-542 centering tool

Rear bearing introducer: UM-499 tool

1.3. Pieces and materials

For identifying the pieces, consult their position in the figures in section 1.4.

QUANTITY

DESCRIPTION POSITION MACHINES

WITHOUT DRAINAGE

before serial num.:

887034 / 1343435

MACHINES

WITH DRAINAGE

from serial num.:

887034 / 1343435

6207 Bearing 1 1 1

6206 Bearing 2 1 1

Separator 3 1 1

∅39x∅30 Washer 4 1 1

∅83x∅71x4 Joint 5 1 - - - - -

Flat joint 5 - - - - - 1

V-ring 65 6 1 1

V-ring 45 7 1 1

SKF LGWA2 grease 200 gr. (aprox.) - - - - -

Silicon You can use any kind of non-acid silicon sealant. It is

important to use a fine mouth applicator.

Vaseline You can use any kind of industrial vaseline (you can also use

sanitary vaseline found in smaller containers).

Bearings Replacement

Cod. 409748 Bearing

Rev. 00/0204

1.4. Parts list

MACHINES WITHOUT

DRAINAGE

MACHINES WITH DRAINAGE

Bearings Replacement

Cod. 409748 Bearing

Rev. 00/0204

1.5. Emptying the residual bath

Before acting upon the washing machine.

•Situate the outer, horizontal drainpipe tube

onto the floor (machines with pump drainage)

and place a recipient under it for collecting the

water that can come out.

•Lightly tilt the machine forwards and

backwards in order to help empty the residual

water that remains at the bottom of the outer

drum and in the drains.

1.6. Disassembling the covers.

Lower front cover. Unscrew the three fastening

screws at the base and separate it from the

machine. (fig. 1).

Rear central cover. Take out the fastening screws,

move the cover upwards and separate it from the

machine (fig. 2).

1.7. Disassembling the front panel of

the washing machine.

Open the door of the washing machine.

With the help of a screwdriver, remove the spring

bracket that fastens the door joint. Separate the

front panel from the washing machine (fig. 3)

Take the fastening screws out of the door lock

device (fig. 4). Separate it from the front panel.

fig. 1

fig. 2

fig. 3

fig. 4

Bearings Replacement

Cod. 409748 Bearing

Rev. 00/0204

Open the control panel of the washing machine

using the security wrench that is provided with the

machine.

Take out the four screws that fasten the front

panel of the washing machine and remove it from

the machine. The location of the screws is

indicated by means of the arrows in figure 5.

1.8. Disassembling the outer drum

front.

Take out the joint screw of the fastening ring of the

front panel (figure 6). Remove the ring.

Hold the front panel and remove the union joint.

Remove the outer drum front panel

1.9. Disassembling the drum.

(It is advisable to have this operation performed by

two people)

Remove the drum pulley belt.

Take the fastening screw out of the drum pulley.

Remove the pulley from the axle.

Attention: Some machines have an adjustment

ring at the rear end of the axle. Remove said ring.

Hold the drum by the opening, lightly pulling

upwards. At the same time, hit the end of the drum

axle strongly with a nylon-headed hammer.

Once the axle has been freed of the bearings, take

the drum out of the inside of the outer drum. Avoid

rubbing the axle with the back of the outer drum.

fig. 5

fig. 6

Bearings Replacement

Cod. 409748 Bearing

Rev. 00/0204

2. MACHINE WITHOUT

DRAINAGE. ACTION

2.1. Disassembling the bearings’

box.

Note down the position of the level sensor tube in

order to put it back during assembly.

Note down the position of the screws and washers

in order to put them back during assembly.

Take out the Ascrews (fig. 7) fastening the

bearings’ box to the back of the outer drum.

Take out the Bscrews (fig. 7) fastening the

bearings’ box to the outer drum.

Remove the bearings’ box.

2.2. Changing the bearings.

Position the bearings’ box in a way that the

bearings can be separated from the box. Take out

the bearings by striking them from inside the

bearings’ box (fig. 8), using a metallic round (or

similar item). For facilitating disassembly, it is

advisable to strike along different points.

Clean the bearings’ box, especially the area

housing the bearings.

Lean the conical trunk end of the bearings’ box on

a hard, clean and flat surface.

Position the front bearing in its housing (the

numbered face of the bearing in the external part).

Introduce it up to the end of the box using the UM-

500 tool (fig. 9).

Turn the bearings’ box around and position it over

the UM-542 centering tool (fig. 10).

fig. 7

fig. 8

fig. 9

fig. 10

Bearings Replacement

Cod. 409748 Bearing

Rev. 00/0204

Introduce the separator into the bearings’ box and

position it over the UM-542 centering tool. The

conical side facing outward (fig. 11).

Position the rear bearing in its housing (the

numbered face of the bearing in the external part).

Introduce it up to the end of the separator using

the UM-499 tool (fig. 12).

Check that the separator end piece is pressed

between the two bearings.

Turn the bearings’ box around again. Spread a

coat of grease over the visible face of the front

bearing (do not go beyond the edges of the

bearing) (fig. 13).

IMPORTANT

Use SKF LGWA2 grease. It is watertight grease

indicated by the manufacturer of the bearings.

Other types of lubricants may not be compatible

with the grease of the bearings.

2.3. Preparing the back of the

outer drum.

Check the back of the outer drum in the friction

area of the seals. This surface should be clean

and should not display dents, scratches or

deformations.

For proper tightness, this surface should be totally

clean.

Use a damp cloth for eliminating remains of

detergent or fabric (fig. 14).

The adherence of remains of rubber coming from

the seals can be cleaned with solvent.

The adherence of lime can be cleaned with an

anti-lime liquid and then wiped away with a damp

cloth.

fig. 11

fig. 12

fig. 13

fig. 14

Bearings Replacement

Cod. 409748 Bearing

Rev. 00/0204

If superficial scratches are observed, they can be

smoothed with a polishing pad (Scotch Britte type)

with a very fine grain. Never use abrasive products

with emery-type course grain.

At the rear face of the back of the outer drum,

clean the inside of the central fastening disk of the

bearings’ box and place a fine circular string of

silicon (0,1 inch / 3mm diameter) on the joint of

this disk and the back of the outer drum (fig. 15).

Spread the silicon (fig. 16) in order to seal the joint

and place the flat joint on top (fig. 17).

2.4. Assembling the bearings’

box.

Position the bearings’ box against the rear side of

the back of the outer drum, trying to coincide with

the fastening points. The drill hole N(fig. 18)

indicates the position in relation to the outer drum.

fig. 15

fig. 16

fig. 17

fig. 18

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