GITER G2500-48 Bedienungsanleitung

INSTALLATION MANUAL

BATTERY MODULE

G2500-48

G2500-24

Version：V5.0

Giter Co., Ltd.

T+86 512 6828 7609

E [email protected]

W www.giter-ess.com

808-812, Building 10A, Zilang Science and Technology City, 60 Chongzhou Avenue,

Economic and Technological Development Zone, Nantong，Jiangsu Province, 226006

manual properly and operate in strict accordance with all safety and operating instructions in this

manual. Please do not operate the system before reading through the manual.

Version Information

Version Date Content

V1.0 20201110 New

V2.0 20210406 Update line sequence

V3.0 20210623 Modify Dial code

V4.0 20210706 Modify Parts List

V5.0 20220119 update connection diagram

1. Introduction

1.1 General Precaution

2. Installation

2.1 Parts List

2.2 GTE Battery

2.3 Limitation of Liability

2.4 Installation of the Battery

2.4.1 Installation Site and Environment

2.4.2 Unpacking the Box

2.4.3 Installation and Wiring

3. System Operation

3.1 Switch On/off

4. Maintenance and Fault Handling

4.1 Routine Maintenance

4.2 Other Faults and Abnormal Phenomena

4.2.1 Unable to Turn On

4.2.2 Shut Down Immediately After Turn On

4.2.3 Unable to Charge

4.2.4 Unable to Discharge

4.2.5 No Communication Between Battery and Upper Controller (if Any)

4.2.6 Unable to Turn off

4.2.7 Outer Light is Always on

5. Appendix

5.1 Specification

GTE Battery

1. It is strictly prohibited to put the battery into water or in fire, so as to avoid explosion or other

danger and to endanger personal safety;

2. Please connect the wires correctly during the installation. Do not connect the positive pole

to the negative ones. Do not connect lithium batteries in series;

3. Do not prick the battery with a needle, strike the battery with hammer or harm it in any other

means;

4. Before installing or removing the system, ensure that the power is off and that the battery

system is turned off.

5. When it encounters a fire, please inform the fire department immediately and use lithium

battery fire ex-tinguishers that meet the national requirements to put out the fire.

6.If the battery is improperly lifted or dropped while being removed during transportation, it can

cause injury.

7. Do not disassemble any part of the system without permission of the company or the

technical personnel authorized by the company, in order to prevent danger or injury to your

safety.The system the equipment failure caused thereby is not covered in the warranty.

With standard operation, no electrolyte shall leak from the battery pack and no toxic gases

shall form. Despite careful construction, it is possible that electrolyte may leak and toxic gases

may form if the battery pack is damaged or there is a fault occurs.

Do not install the system in any environment where temperature below -10°C or over 50°C

and in which humidity is over 85%.

Do not touch the system with wet hands.

Do not put any heavy objects on top of the system.

Do not damage the system with sharp objects.

Do not install or operate the system in potentially explosive atmospheres or

areas of high humidity.

Do not mount the inverter and the battery pack in areas containing highly

flammable materials or gases.

If moisture has penetrated the system (e.g. due to a damaged enclosure),

do not install or operate the system.

Do not move the system when it is already connected with battery modules.

Secure the system to prevent tipping with restraining straps in your vehicle.

The transportation of GTE battery must be made by the manufacturer or by instructed

personnel instructed per-sonal. The transportation process shall be recorded..

Certified novec 1230, FM-200, or carbon dioxide fire extinguisher with a min-imum capacity of

2kg must be carried during transportation.

Don't smoking Smoking is prohibited in the process of loading and unloading, as well as

approaching the vehicle.

If you want to replace the battery module, please pack it according to new packaging,

dan-gerous goods and packaging suppliers to receive it.

If you have made contact with the electrolyte, flush the affected area with clean water

immediately and consult your doctor immediately.

CAUTION

WARNING

01 02

1. Introduction

1.1 General Precaution

2.1 Parts List

2.2 GTE Battery

2.2.1 Dimensions and Specifications

2. Installation

Check the following parts list and make sure there is no part missing.

GITER delivers a complete system including:

Outer hexagonal and

internal torx triad

screw M5*10(X2)

Outer hexagonal and

internal torx triad

screw M5*10(X2)

Hexagon lobular

socket countersunk

head screws M4*8

(X10)

M6*12Cross

recessed pan head

triad screws（x4）

Communication

cable (x1)

M6 Buckle nut

(X4)

Hangers

(X2) User manual

Battery (X1)

03 04

2.2.2 Interface 2.2.2 Error and Protection Code

2.2.1 LED SOC Display

In normal condition, LED light indicates the SOC (State of Charge) as the figure below:

Figure 1 G2500-48 Interface

Item Description Item Description

Earthing point(with screws) (x2)

Communication Port

DIP Switch

LED SOC Display

Power Switch

Battery Circuit Breaker

Positive port

Negative port

LED Light Protection Code LED Display Description

Temperature difference

High temperature

Over-current charge

Over-current discharge

Cell over voltage

Cell under voltage

2 3 456

7 8

LED Light

State

Standby:

Green light flashes every

Work:

Green light flashes every

10s

Green light

flashes every 3

seconds.

LED Light SOC Description

SOC<5%

5%≤SOC<25%

25%≤SOC<50%

50%≤SOC<75%

75%≤SOC<95%

SOC≥95%

Charging in low-temperature

environment

Discharging in low-temperature

environment

When the alarm code appears, the battery is still in normal working mode. When the elements

triggering the alarm are removed, the battery will automatically resume working.

In the working mode, if the alarm code 09 appears, the power button can be pressed 5 times within

10 seconds, and the BMS will force the MOS to close. At this time, the inverter can detect the battery

and charge the battery.

05 06

Error Code: 2.3 Limitation of Liability

2.4 Installation of the Battery

2.4.1 Installation Site and Environment

2.4.2 Unpacking the Box

LED Light Error Code Description Troubleshooting

Red light

flashes every

3 seconds.

Error 01

Error 05

Error 07

Error 08

Error 09

Error 10

Error 11

Error 12

Error 13

Any product damage or property loss caused by the following conditions Giter does not assume any

direct or indirect liability.

Product modified, design changed or parts replaced without Giter authorization;

Changes, or attempted repairs and erasing of series number by non Giter technician;

System design and installation are not in compliance with local standards and regulations;

The product has been improperly stored in dealer’s or end user’s premises;

Transport damage (including painting scratch caused by movement inside packaging during the

shipping). A claim should be made directly to shipping or insurance company as soon as the

container/packaging is unloaded and such damage is identified;

Failure to follow any/all of the user manual, the installation guide and the maintenance

regulations;

Improper use or misuse of the device;

Insufficient ventilation of the device;

The maintenance procedures relating to the product have not been followed to an acceptable

standard;

Force majeure (violent or stormy weather, lightning, overvoltage, fire etc.).

Damages caused by any external factors.

LED Display

Temperature

sen-sor failure

DIP switch

mode difference

SN missing

BMS disconnect

(master)

Software version

inconsistent

MOSFET over

temperature

Multi master

MOSFET error

Please restart the

battery.

If the problem is not

resolved, please

contact GITER after

sales team.

Please keep

consistence of DIP

switches then restart

the system.

Please reconnect the

communi-cation

cable.

Please contact

GITER after sales

team.

Please Reconnect

the commu-nication

cable.

Please contact Giter

after sales team.

After shutting down

the battery system,

please restart all

batter-ies within 30s.

Please turn off the

battery and turn on

the battery after

about 2 hours.

This manual describes the basic steps of how to install and set up.

Take out the battery from the packing box and check whether the accessories are complete, as

shown in Figure 2.

The following location are not allowed for installation:

• sites with high humidity, or where there is condensation;

• sites which are salty and where humid air can penetrate;

• flooded areas.

• earthquake areas –additional security measures are required here;

• sites with explosive atmosphere;

• sites with direct sunlight;

• sites with extreme change of ambient temperature;

• sites with highly flammable materials or gases;

• sites with a potentially explosive atmosphere.

Note

Figure 2 Unpacking the Battery

Figure 4 Install battery module & connect copper bar

(Take G2500-48 as an example)

Figure 5 Communication cable connection & DIP Switch

(Take G2500-48 as an example)

07 08

2.4.3 Installation and Wiring

The following actions should be carried out before wiring:

1. Ensure that the power button of all batteries is OFF;

2. Cut off all relevant power supply. Step 2: As shown in Figure 4, put the battery into the cabinet, tighten the four-angle screws

(M6*12 cross head triad screw, torque: 5 N.m); and fix the copper strip between the battery

modules with 3#cross screwdriver (M8; torque: 12 N.m).

Step 1: As shown in Figure 3, fix the hanging ear on both sides of the battery with 4 internal

Torx flat cup screws respectively.(Torque: 1.6 N.m; Tools: T20 internal torx screwdriver ).

1、Serial connection between batteries is not allowed；

2、The power line of the cross-sectional areaconnected to the inverter should be at least 35

mm2（About AWG 2), and temperature resistance ≥105°, pressure resistance (DC) ≥500V.

Fix the screws for

the copper bar

Fix the screws for

the hanging ear

INV-

INV COM

DIP Switch

INV+

WEON

1 2 3 4

WEON

1 2 3 4

WEON

1 2 3 4

WEON

1 2 3 4

WEON

1 2 3 4

09 10

2.4.3.2 Installation with Base

（Accessories need to be purchased separately）

The sequence is specific to the Voltronic inverters only.

Step 1: As shown in Figure 7, place the battery on the base and tighten limit brackets located at

the four corners (screw: M4*10 outer hexagonal and internal torx combination screw; torque: 1.6

N.m; 10pcs in total )

Step 2: As shown in Figure 7, stack the second battery neatly on the first one and tighten the

limit brackets with a T20 screwdriver(screw: M4*10 external hexagonal box Combination screw ;

torque requirement: 1.6 N.m; 10pcs ).

Step3: Refer to Step 2 and stack the battery in turn, as shown in Figure 9。

As shown in figure 5, connect the communication cable, and dial code after connection. Switch '2'

and '4' for the top battery. Switch '1','2' and ‘4’ for the bottom battery,and '4' for all other batteries.

Note

DIP Switch of battery should be set as below

Only one Bat: More than two Bats:

PS: The top battery communicates with the inverter

The communication wiring between the battery and the inverter has a special sequence.The

requirements of communication wiring connection are shown in Figure 6.

Note

A bracket (including a left bracket and a right bracket) is used for each 2 batteries

Figure 7 Install the first battery

Figure 8 Install the second battery

Figure 9 Stack and install 6 batteries

(Take G2500-48 as an example)

Left bracket

Right bracket

Voltronic Inverter

RJ45 connector

CN1

GITER BAT

RJ45 connector

CN2

BI/W BI/W

Or/W

Br/W

G/W

Figure 6 Communication wiring

DIP 1 DIP 2 DIP 3 DIP 4

OFFON ONONOne BAT

WEON

1 2 3 4

Battery

position

DIP

Switch

DIP 1 DIP 2 DIP 3 DIP 4

OFFOFF

OFF OFF OFF

OFFON ON

ON ON

The TOP

The MID

The

BOTTOM

WEON

1 2 3 4

WEON

1 2 3 4

WEON

1 2 3 4

Battery

position

DIP

Switch

11 12

3. System Operation

4. Maintenance and Fault Handling

3.1 Switch On/Off

4.1 Routine Maintenance

4.2 Other Faults and Abnormal Phenomena

4.2.1 Unable to Turn on

Check all power cables and communication cables carefully.

Common faults and corresponding troubleshooting are listed below.

START: Switch off the Battery Breaker, press the Power Switch (Rebound button) to "ON" for 1-2

seconds. Then the battery module will activate and the LED display will light up.

CLOSE: Press the Power Switch (Rebound button) to "ON" for 5 seconds, and the bat-tery will be

turned off.

Batteries should be turned on in the correct order to avoid damage

• Check if the environment situation the requirements of the battery.

• Check whether the charging and discharging function of the battery is normal. When one of the

following situations happen, it is necessary to charge the battery in time: the battery alarm code

09 appears, the battery is often under charged, and the battery is stored for more than 3 months.

• Check the battery and its appearance, terminals, cables, LED lights, etc.

Fault Troubleshooting Description

Press the Power switch

to "ON" for 2 seconds

and then let go. The

LED is not light up

within 3 seconds.

Check if there is

resistance when you

press the switch button.

If the button has no

resistance, please

con-tact customer service.

4.2.3 Unable to Charge

Fault Troubleshooting Description

The battery is not fully

charged, and no alarm

code or error code appears

in LED display, but the

battery cannot be charged

normally.

1.Confirm the battery has

been turned on.

2.Check if the power cables

are connected correctly;

3.Check if the battery Breaker

is off；

4.Check if the ambient

temperature is within the

operating range.

If the battery still cannot

be charged normally after

these steps, please

contact customer service.

4.2.2 Shut Down Immediately After Turning on

Fault Troubleshooting Description

Press the Power switch to

"ON" state for 2 seconds and

then let go. The LED lights up

for 8 seconds and goes off.

Confirm whether the

switch can bounce back.

If the button cannot

bounce back, please

contact customer service.

2.4.3.3 Communication Connection Diagrams

5.1 Specification

4.2.4 Unable to Discharge

Fault Troubleshooting Description

The battery has energy

stored and LED has no

alarm code or error code,

but the batterycannot be

discharged normally.

1. Confirm if the battery has been

turned on;

2. Check if power cables are

connected correctly;

3. Check if the battery Breaker is

off;

4. Check if the ambient

temperature is within the

operating range;

5. Disconnect the power ca-bles

and test the battery output

voltage. If the voltage is too low,

please charge immediately. If

there is no voltage, please

contact customer service. If the

voltage is normal, you can restart

the battery.

If the battery still cannot

be discharged normally

after these steps, please

contact customer service.

4.2.5 No Communication Between Battery and Upper Controller (if Any)

Fault Troubleshooting Description

Upper controller failed to

detect the batteries

1. Confirm if the battery has been

turned on;

2. Check if the power cables are

connected correctly;

3. Check if the communication

cables are connected correctly

and whether they are damaged;

4. Check whether the DIP switch

2 of the battery which is from the

upper controller is set to "ON";

5. Restart the batteries.

If the battery still cannot

be used normally after

following the steps, please

contact customer service.

4.2.6 Unable to Turn off

Fault Troubleshooting Description

Press the Power switch to

"ON" state for 5 seconds

and let go. The LED

display does not go off.

1. Confirm whether there is

resistance when the button is

pressed;

2. Confirm whether the outer

light is always on.

If the button has no

resistance or outer ring is

always on, please contact

customer service.

4.2.7 Outer Light is Always on

5. Appendix

Fault

Items G2500-48 G2500-24

Troubleshooting Description

The LED outer light is

always on and the status

light is off.

1. Press the “Power” switch

for more than 5 seconds to

observe the status of the LED

outer light.

If the LED still keeps on

after the steps, please

contact customer service

Nominal Voltage

Nominal charge/discharge current

Charging limit voltage

Discharge limit voltage

Nominal Capacity

Usable Capacity

DoD

Max. Number in parallel per cabinet

Communication Interface

IP Protection

Weight

Operating temperature range

Certification

51.2V

25A（0.5C）

57.6V

48V

25.6V

50A（0.5C）

28.8V

24V

2.56KWh

2.43KWh

95%

6pcs

RS485/CAN

IP21

27kg

0℃~50℃* (Charge) -10℃~50℃* (Discharge)

UN38.3

*When the temperature is below 0℃or above 40℃, the performance will be limited.

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