Global Fires Corda Plus GSPC MN Series Montageanleitung

Corda Plus

INSET LIVE FUEL-EFFECT GAS FIRES

Installation, Maintenance & User Instructions.

Hand these instructions to the user after installation.

Model No’s GSPC**MN, GSPC**SN & GSPC**RN2 are for use on

Natural Gas (G20) at a supply pressure of 20 mbar in G.B. / I.E.

** denotes variant of trim / fascia where applicable

Information Requirements for Commission Regulation (EU) 2015/1188

Model Identifier GSPC**MN, GSPC**SN

& GSPC**RN2

Indirect Heating Functionality No

Direct Heat Output 4.0kW (Manual Control)

3.8kW (Remote & Slide Control)

Indirect Heat Output Not Applicable

Fuel Natural Gas (G20)

NOx Emissions 130mg/kWh

Nominal Heat Output 4.0kW (Manual Control)

3.8kW (Remote & Slide Control)

Minimum Heat Output (Indicative) 1.1kW

Useful Efficiency at Nominal Heat Output 66.8%

Useful Efficiency at Minimum Heat Output (Indicative) 50.0%

Auxilliary power consumption at nominal Not applicable

heat output - manual & slide control models

Auxilliary power consumption at nominal 0.000001kW

heat output - remote control models

Auxilliary power consumption at minimum Not applicable

output - manual & slide control models

Auxilliary power consumption at minimum 0.000001kW

output - remote control models

Auxilliary power consumption at Not applicable

standby mode - manual & slide control models

Auxilliary power consumption at 0.0000005kW

standby mode - remote control models

Permanent pilot flame requirement Not applicable

Type of heat output / room temperature Two or more manual control

stages, no room temperature control

Contact Details BFM Europe Ltd.

Gordon Banks Drive

Trentham Lakes North

Stoke-on-Trent

ST4 4TJ

Tel : 01782 339000

CONTENTS PAGE

Section 1 Information and Requirements PAGE

1.0 Appliance Information 3-4

1.1 Conditions of Installation 5

1.2 Flue and chimney suitability 5

1.3 Fireplace / surround suitability 6

1.4 Shelf position 6

1.5 Chimney inspection 6-7

1.6 Fire place opening / catchment space 7-8

1.7 Fitting to metal flue boxes 8

1.8 Hearths 9

1.9 Pre-cast flue installations 9

1.10 Spillage monitoring system 9

Section 2 Installation of Fire

2.1 Unpacking the fire 10

2.2 Installing the fire box 10-16

2.3 Gas tightness and inlet pressure (manual control models) 17

2.4 Gas tightness and inlet pressure (slide control models) 17

2.5 Gas tightness and inlet pressure (remote control models) 18

Section 3 Assembling Fuel Bed and Commissioning

3.1 Assembling the ceramics and fuel bed (coal variants) 19-21

3.2 Assembling the ceramics and fuel bed (pebble variants) 22-23

3.3 ighting the appliance (manual control models) 24

3.4 ighting the appliance (slide control models) 24

3.5 Fitting the batteries (remote control models) 25-26

3.6 ighting the fire manually (remote control models) 26

3.7 ighting the appliance (remote control models) 27-28

3.8 Fitting the trim 29

3.9 Fitting the fender 29

3.10 Checking for clearance of combustion products 30-31

Section 4 Maintenance

4.1 Removal of the burner assembly (manual control models) 32

4.2 Removal of the piezo igniter (manual control models) 32

4.3 Removal of the control tap (manual control models) 33

4.4 Removal of the pilot assembly (manual control models) 33

4.5 Removal of the burner assembly (slide control models) 34

4.6 Removal of the battery igniter (slide control models) 34

4.7 Replacing the battery (slide control models) 34

4.8 Removing the oxy-pilot assembly (slide control models) 35

4.9 Replacing the control cable (slide control models) 35-36

4.10 Removal of the burner assembly (remote control models) 37

4.11 Removal of the valve (remote control models) 37

4.12 Removal of the oxy-pilot assembly (remote control models) 37-38

4.13 Replacing the batteries (remote control models) 39

Part Shortlist / Fret Information 39

Section 5 User Instruction Section

5.1 Conditions of Installation & about your new fire 40-41

5.2 Operating the fire (manual control models) 42

5.3 Operating the fire (slide control models) 43

5.4 Operating the fire (remote control models) 44-45

5.5 Manual operation of remote control models 43-45

5.6 Replacing the batteries in remote control and slide control models 47

5.7 Spillage monitoring system 48

5.8 Cleaning instructions 48

5.9 Re-assembling the ceramics and fuel bed (coal models) 49-51

5.10 Re-assembling the ceramics and fuel bed (pebble models) 52-53

User replaceable parts 54

SECTION 1

INFORMATION AND REQUIREMENTS

1.0 APPLIANCE INFORMATION

Model GSPC**MN (MC) GSPC**RN2 (RC)

GSPC**SN (SC)

Gas Type G20 G20

Main injectors (1 off) Size 440 (MC) Size 400 (RC)

Size 380 (SC)

Burner Type / Pilot Type Aeromatic self ERTA OXYP

vitiating tubular PG-83-10 (RC)

burner

SIT YA OP 9055 (SC)

Maximum gross heat Input : 6.5 kW 6.3 kW

Minimum gross heat Input : 2.2 kW 2.2 kW

Cold Pressure : 20.0 +/-1.0 mbar (all models)

Ignition : Push button piezo (manual control models)

1.5V battery generator (slide control models)

4.5V battery generator (remote control models)

Electrode Spark Gap 4.5mm 4.0mm

Weight 14.0kg 15.0kg

This appliance is manufactured by:-

BFM Europe td,

Trentham akes,

Stoke-on-Trent,

ST4 4TJ.

Fire box Dimensions (Corda Plus Models)

Width : (with trim, no spacer) 485mm

Height : (with trim, no spacer) 595mm

Depth : (overall-without fender) 120mm

Gas Connection 8mm Compression (Supplied with fire)

Appliance Efficiency Declaration

The efficiency of this appliance has been measured as specified in

BS 7977-1 : 2009 + A1 : 2013 and the result is 60.7%.

The gross calorific value of the fuel has been used for this efficiency

calculation.

The test data from which it has been calculated has been certified by BSI.

The efficiency value may be used in the U Government’s Standard

Assessment Procedure (SAP) for energy rating of dwellings.

INSTALLATION REQUIREMENTS

1.1 CONDITIONS OF INSTALLATION

It is the law that all gas appliances are installed only by a GAS SAFE Registered

Installer, in accordance with these installation instructions and the Gas Safety

(Installation and Use) Regulations 1998 as amended. Failure to install appliances

correctly could lead to prosecution. It is in your own interest and that of safety to

comply with the law.

The installation must also be in accordance with all relevant parts of the ocal and

National Building Regulations where appropriate, the Building Regulations

(Scotland Consolidation) issued by the Scottish Development Department, and all

applicable requirements of the following codes of practice :-

1. BS 5871 Part 2 Installation of Inset ive Fuel Effect Gas Fires

2. BS 6891 Installation of Gas Pipework

3. BS 5440 Parts 1 & 2 Installation of Flues and Ventilation

4. BS 1251 Open fire place components

5. BS 715 / BS EN 1856-2 Metal flue pipes for gas appliances

6. BS 6461 Part 1 Installation of Chimneys and flues

7. BS 1289 / BS EN 1858 Chinmeys Components & Concrete Flue Blocks

8. IS 813 : 1996 Domestic Gas Installation (Republic of Ireland)

No purpose made additional ventilation is normally required for this

appliance, when installed in G.B. When Installing in I.E. please consult

document I.S. 813 : 1996 Domestic Gas Installation, which is issued by the

National Standards Authority of Ireland. If installing in Northern Ireland,

please consult local building regulations. Any purpose made ventilation

must be checked periodically to ensure that it is free from obstruction.

1.2 FLUE AND CHIMNEY SUITABILITY

This appliance is designed for use with conventional brick built or lined chimneys

and fabricated flues and metal flue boxes conforming to BS 715 / BS EN 1856-2.

All flues must conform to the following minimum dimensions.

Minimum diameter of circular flues 125 mm (without flue

restrictor fitted)

Minimum effective height of all flue types 3 metres

When fitting to conventional chimneys or 175mm flues it may be desirable to

fit the flue restrictor baffle (supplied) to reduce the flue flow and increase the

efficiency of the fire. Safe clearance of products must always be checked by

carrying out a smoke match test as described.

1.3 FIREPLACE / SURROUND SUITABILITY

The fire must only be installed on a hearth it must not be installed directly onto

carpet or other combustible floor materials.

The fire is suitable for fitting to non-combustible fire place surrounds and

proprietary fire place surrounds with a temperature rating of at least 150oc. (Class

“O”)

If a heating appliance is fitted directly against a wall without the use of a fire

surround or fire place all combustible material must be removed from behind

the trim. Soft wall coverings such as blown vinyl, wall paper etc. could be

affected by the rising hot air and scorching and/or discoloration may result.

Due consideration should be made to this when installing or decorating.

1.4 SHELF POSITION

The fire may be fitted below a combustible shelf providing there is a minimum

distance of 200mm above the top of the fire and the shelf does not project more

than 150mm. If the shelf overhangs more than 150mm the distance between the

fire and the shelf must be increased by 15mm for every 25mm of additional

overhang over 150mm.

1.5 FLUE / CHIMNEY INSPECTION

Before commencing installation, a flue or chimney should be inspected to ensure

that all the following conditions are satisfied.

1. Check that the chimney / flue only serves one fire place and is clear of any

obstruction. Any dampers or register plates must be removed or locked in

the open position.

2. Brick/stone built chimneys or any chimney or flue which has been used for

an appliance burning fuel other than gas must be thoroughly swept. The

base of the chimney / flue must also be thoroughly cleared of debris etc.

3. Any under-floor air supply to the fire place must be completely sealed off.

4. Ensure that the inside of the chimney / flue is in good condition along it’s

length and check that there is no leakage of smoke through the structure

of the chimney during and after the smoke pellet test.

5. Using a smoke pellet, check that there is an up-draught in the

chimney / flue and that the smoke can be seen issuing from the

terminal / chimney pot outside.

There must be no leakage of smoke through the structure of

the chimney during or after the smoke pellet test and it is

important to check inside upstairs rooms adjacent to the chimney /

flue.

Check the chimney pot / terminal and general condition of the

brickwork or masonry. If the chimney or flue is in poor condition or if

there is no up-draught do not proceed with the installation. If there is a

history of down-draught conditions with the chimney / flue, a tested and

certificated flue terminal or cowl suitable for the relevant flue type should

be considered.

6. A spillage test must always be carried out during commissioning of

the appliance.

1.6 FIRE PLACE OPENING AND CHIMNEY CATCHMENT SPACE

The front opening of the fire place must be between 330 and 440mm wide, and

between 550 and 575mm high. If the opening exceeds these dimensions then a

surround must be constructed from suitable non-combustible material to produce a

correct size opening. Any surround must be suitably sealed to the fire place to

prevent leakage. See below in figure 1.

When installing into a brick built chimney, you must ensure that there is sufficient

depth to accomodate any debris which may fall from the chimney. This depth

must be sufficient to accomodate 12 litres of volumetric space.

Fire Opening

330mm Minimum

440mm Maximum

600mm

Minimum

460mm Minimum

Fig. 1

550mm Minimum

575mm Maximum

Minimum Flat

Sealing Area

Table A - Installation Depth Re uirements for a Global Corda Plus being

installed into a brick built chimney, re uiring 12.0 litres of debris collection

volume (figure 2)

Opening Width (mm) Minimum Depth Required (mm)

330 (minimum opening width) 152

340 149

350 146

360 144

370 142

380 139

390 137

400 135

410 135

420 135

430 135

440 (maximum opening width)135

For example, if the appliance was to be fitted into a 400mm wide opening, the

depth required would be 135mm. See figure 2 below for explanatory diagram.

Fig. 2

1.7 FITTING TO PRE-FABRICATED TWIN WALL METAL FLUE BOXES

The appliance may be fitted to twin wall metal flue boxes conforming to the

constructional requirements of BS 715 / BS EN 1856-2, (for example the Selkirk

FE 175 box). The box must have a minimum flue diameter of 125mm internal

and minimum internal dimensions of 185mm deep by 580mm high by 400mm

wide. There are no maximum dimensional requirements for the box. The top face

of the box must be insulated with a minimum thickness of 50mm of

non-combustible mineral wool insulation or similar material. The flue box

must stand on a non-combustible base of minimum thickness 12mm.

Opening Width ( e.g. 400mm)

Depth Required

(e.g. 135mm

minimum)

1.8 HEARTHS

This appliance must only be installed on to a concrete or non-combustible hearth.

The hearth material must be a minimum thickness of 13mm with the top surface at

least 50mm above the floor. The hearth must be fitted symmetrically about the fire

opening and have a minimum width of 760mm and a minimum projection of

300mm forwards from the fire opening.

1.9 FITTING TO PRE-CAST FLUE INSTALLATIONS

When installing this appliance into pre-cast flues, always ensure that the spigot

restrictor baffle has been removed. (2 screws). To install the fire box in to pre-cast

flue starter blocks, there must be at least 135mm from the mounting face of the

fire to the rear of the pre-cast flue starter block. It is important to consider this

depth when choosing a fire surround as the thickness of the fire surround must be

sufficient to give a total depth of at least 135 mm to the rear of the starter block,

otherwise there will be insufficient depth. To increase this depth the fire surround

may be packed away from the wall and sealed using suitable material when used

in conjunction with a rebated fire surround. It is important to ensure that the pre-

cast flue is in good condition and is free from extruded mortar or sealant from

between the flue blocks. This appliance has been tested for use in a pre-cast flue

block system complying with BS EN 1858 / BS 1289, that has a minimum cross

sectional of 13,328mm2and no minor dimension of less than 63mm. Pre-cast

flues built with directly plastered faces (front or rear) are not correctly installed as

to ensure proper operation with any type of inset gas fire. In some instances of

this flue construction, temperature cracking of surface plaster may occur through

no fault of the appliance. An air gap or some form of insulation material should be

installed to prevent normal flue temperatures from damaging wall surfaces. BFM

Europe will not be liable for subsequent costs incurred due to installation of prod-

ucts into pre-cast flue systems with directly plastered faces. It is important to

ensure that the pre-cast flue is in good condition and is free from extruded mortar

or sealant from between the flue blocks. A spillage test must always be carried out

to check satisfactory clearance of combustion products is achieved on all pre-cast

flue types.

1.10 SPILLAGE MONITORING SYSTEM

This appliance is fitted with an atmosphere sensing spillage monitoring system in

the form of an oxygen sensing pilot. This is designed to shut the fire off in the

event of a partial or complete blockage of the flue causing a build up of

combustion products in the room in which the fire is operated. The following are

important warnings relating to this spillage monitoring system :-

1) The spillage monitoring system must not be adjusted by the installer.

2) The spillage monitoring system must not be put out of operation.

3) When the spillage monitoring system is exchanged only a complete

original manufacturers part may be fitted.

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