Glunz & Jensen MultiLine 950 Bedienungsanleitung

MultiLine 950/1250/1550

MultiLine 37/49/61

This manual is for Service Technicians only and the directions given

must not be followed by unauthorized personnel. Always read the Safety

Instruction Manual part No 21741 before starting up the equipment and

keep it with the machine for reference at all times.

Edition D - February 2000 This manual has part No 11744-B

GENERAL INFORMATION

This manual is published by: Glunz & Jensen A/S Glunz & Jensen Inc.

13 - 15 Haslevvej 21405 Airpark Drive

DK - 4100 Ringsted P.O. Box 97, Elkwood,

Denmark Virginia 22718, USA

Tel: 45 5768 8181 Tel: 1 504-825-7300

Fax: 45 5768 8340 Fax: 1 540-825-7525

This manual is valid for: MultiLine 950 film processors from serial nos 9385-0075 and 9395-0036

MultiLine 1250 film processors from serial nos 9386-0118 and 9396-0044

MultiLine 1550 film processors from serial no 9387-0020 and 9397-0005

MultiLine 37 film processors from serial no 90168-0039

MultiLine 49 film processors from serial no 90169-0046

MultiLine 61 film processors from serial no 90170-0014

The serial no is specified on the processor nameplate located on the backside of the machine next to the

film basket.

The manual was written and illustrated using the best possible information available at the time of

publication.

Any differences between the manual and the equipment reflect improvements introduced after the

publication of the manual.

Changes, technical inaccuracies, and typographic errors will be corrected in subsequent editions.

As a part of our policy of continuous improvement, we reserve the right to alter design and specifications

without further notice.

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IMPORTANT!

It is the responsibility of the owner and operator/s of this machine, that the installation is made in

accordance with local regulations, and by engineers authorized to carry out plumbing and electrical

installations.

The manufacturer cannot be held responsible for any damage caused by incorrect installation of this

machine.

The installation procedure is described in chapter 2 “INSTALLATION”.

SILVER RECOVERY

To avoid any damage (ex. corrosion of the fixer tank heater element) only a special Silver Recovery Unit

must be connected to the processor! Contact your local dealer for more information.

0008 0.3

FILM PROCESSOR 950/1250/1550

37/49/61

WARNINGS, CAUTIONS AND NOTES!

Throughout the manual warnings, cautions, and notes are written in italics on a grey background like the

example below:

CAUTION! Fuses should only be changed by authorized personnel.

Explanation:

NOTE!

The operator should observe and/or act according to the information in order to obtain the best possible

function of the equipment.

CAUTION!

The operator must observe and/or act according to the information in order to avoid any mechanical or

electrical damage to the equipment.

WARNING!

The operator must observe/and or act according to the information in order to avoid any personnel injury.

AUTHORIZED PERSONNEL

Some notes, cautions and warnings refer to Authorized personnel or Service Technician like the example

below:

NOTE! Authorized personnel only.

NOTE! Call service technician.

Explanation:

Authorized personnel:

Persons inside your company who are familiar with all the processors functions, change in programs and

maintenance.

Service Technician:

Service personnel from your local dealer, who is trained in servicing the film processors.

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TABLE OF CONTENTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE

GENERAL INFORMATION 0.2

APPROVALS . . . . . . . . . . . . . . ....................0.2

WARNINGS, CAUTIONS AND NOTES . . . . . . . . . . . . . . . .......0.4

AUTHORIZED PERSONNEL . . . . . . . . . . . ................0.4

TECHNICAL SPECIFICATIONS 1.1

PROCESSING MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

SPECIFICATIONS. ...............................1.1

ADDITIONAL SPECIFICATIONS . . . . . . . . . . . . . . . . . (SEE APPENDIX B)

INSTALLATION 2.1

PREPARATIONS BEFORE INSTALLATION . . . . . . . . . . . .........2.1

ENVIRONMENTAL REQUIREMENTS . . . . . . . . . . . .........2.1

SPACE REQUIREMENTS . . . . . . . . . . . . . ............2.1

WATER SUPPLY . ............................2.1

DRAIN OUTLETS . ............................2.1

CLEANING FACILITIES . .........................2.1

POWER CONNECTIONS . . . . . . . . . . . . . ............2.1

UNPACKING . . . . . . . . . . . . . . ....................2.2

MECHANICAL INSTALLATION . . . . . . . . . . . . . ............2.2

INSTALLATION KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2

INSTALLATION OF ROLLERS AND GUIDES . . . . . . . . . . . . . . . . 2.2

“THROUGH-THE-WALL” INSTALLATION. . . . . . . . . . . . . . . . . . 2.6

WATER CONNECTION . .........................2.7

DRAIN CONNECTIONS . .........................2.8

REPLENISHMENT HOSES . . . . . . . . . . . . . . . . . (SEE APPENDIX B)

EXHAUST INSTALLATION FOR CHEMICAL VAPOURS . . . . . ......2.9

LEVELLING OF THE MACHINE . . . . . . . . . . . . . . . .......2.9

ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 2.10

MOUNTING A PLUG . . . . . . . . . . . . . .............2.10

MODIFICATION FOR TRANSFORMER . . . . . . . . . . . .......2.10

MAIN POWER CONNECTION, USA-MODELS . . . . . . . . . . . ....2.11

TIMER . . . . . . . . . ........................2.12

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TABLE OF CONTENTS

.......................................PAGE

FUNCTIONAL DESCRIPTION 3.1

GENERAL . . . . . . . . . . . ........................3.1

DEVELOPER/FIXER SECTIONS . . . . . . . . . . . . . . . . . . . . . . 3.2

WASH SECTION . . . . . . . . . . . . . . ...............3.2

DRYER SECTION. . . . . . . . . . . . . . ...............3.2

REPLENISHMENT SYSTEM . .......................3.3

ECOLOGICAL UNITS . ..........................3.3

TRANSPORT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3

MAIN COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5

ELECTRONIC CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.11

MAINBOARD PCB GCB . ........................3.11

FUSES . . . . . . . . . . . ......................3.11

DRAWER LOCK . . . . . . .......................3.11

OPERATING MODES . . . . . . .......................3.13

“OFF”-MODE . . . . ..........................3.13

“STAND-BY” MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.13

PROCES MODE . . . . . . .......................3.13

ECOLOGY EQUIPMENT . . . .........................3.15

FIXER UNIT . . . . . . .........................3.15

DEVELOPER UNIT. . . .........................3.15

INSTALLATION . . . . . . .......................3.15

FUSES ....................................3.16

ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . (SEE BEHIND APPENDICES)

OPERATING PROCEDURES 4.1

INITIAL START-UP ...............................4.3

SETTING OF THE PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . 4.5

DAILY START-UP ...............................4.5

PROCESSING FROM THE FEED TABLE . . . . . . . . . . . . . . . . . . . . . 4.7

PROCESSING FROM THE ROLL FILM TRAY. . . . . . . . . . . . . . . . . . . 4.7

PROCESSING PTS-CASSETTES FROM THE DAYLIGHT CASSETTE . . . . . . . 4.9

PROCESSING FROM THE DAYLIGHT SLOT . . . . . . . . ..........4.11

USING THE REWASH SLOT . .........................4.11

ADJUSTMENTS ................................4.13

MAKING ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13

SHUT-DOWN PROCEDURE . .........................4.15

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TABLE OF CONTENTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE

THE CONTROL BOX 5.1

GENERAL . . . . ...............................5.1

DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1

FEATURES . ...............................5.1

FUNCTIONAL DESCRIPTION . .........................5.3

DAYLIGHT AND REWASH LAMPS. . . . . . . . . . . . . . . . . .......5.6

CLEANING AND MAINTENANCE 6.1

GENERAL . . . . ...............................6.1

ROLLERS AND GEARS . ............................6.3

CLEANING . . . . ...............................6.5

GENERAL . ...............................6.5

DAILY CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5

WEEKLY CLEANING . . . . . . . . . . . ................6.5

MONTHLY CLEANING . .........................6.7

CLEANING OF VALVES IN THE REPLENISHMENT PUMPS . . . . . ....6.7

DEVELOPER FILTER . . . . . . . . . . . ................6.7

CLEANING OF CIRCULATION PUMP . . . . . . . . . . . . . ......6.8

MAINTENANCE . ...............................6.9

REPLACING A FUSE . . . . . . . . . . . ................6.9

REPLACING THE RELAY . . . . . . . . . . . . . ............6.9

CHECK OF DEVELOPER REPLENISHMENT . . . . . . . . . . . ....6.10

CHECK OF FIXER REPLENISHMENT . . . . . ..............6.10

CHECK OF OXIDATION REPLENISHMENT . . . . . ...........6.10

TROUBLE SHOOTING 7.1

GENERAL . . . . ...............................7.1

CONDITIONS BEFORE TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . 7.1

PROBLEMS WITH THE PROCESSOR . . . . . . . . . . . . . . . .......7.2

PROBLEMS WITH PROCESSED MATERIAL . . . . . . . . . . . . . ......7.5

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TABLE OF CONTENTS

.......................................PAGE

SPAREPARTS 8.1

PARTS DELIVERED . . . . . . . . . . . . . . . . . . . . . . . (SEE APPENDIX B)

INSTALLATION KIT . . . . . . . . . . . . . . . . . . . . . . . (SEE APPENDIX B)

SPAREPARTS KIT . .......................(SEE APPENDIX B)

ISOMETRIC DRAWINGS AND SPARE PARTS . . . . . . . . . . . . . . . . . . 8.2

ADDITIONAL SPAREPARTS . ..................(SEE APPENDIX B)

SERVICE INFORMATION APPENDIX A

PARAMETER LEVELS, PCB GCB . . . . . . . . . . . . . . . . . . . . . . . . A.1

PARAMETERS (EUR) . . . . . . . . . . ....................A.2

PARAMETERS (USA) . . . . . . . . . . ....................A.4

EXPLANATION, PARAMETERS . ........................A.6

DISPLAY FORMAT IN NORMAL MODE . . . . . . . . . . . . . . . . . . A.9

CALCULATING THE REPLENISHMENT. . . . .................A.11

GENERAL . . .............................A.11

CALCULATION . ............................A.11

DISPLAY OF REPLENISHMENT VALUES . . . . .............A.11

TEST-PROGRAM . . .............................A.12

ENTERING TEST-MODE . . . . . . . . . . . . . . . . . . . . . ....A.12

DISPLAY FORMAT IN TEST-MODE . . . . . . . . . . . . . . . . . . . A.12

LEAVING TEST MODE. . . .......................A.12

SUB-TEST PROGRAMS . . . . . . . . . . . . . . . . . . . . . .......A.13

ADJUSTING OF THE PCB GCB . .......................A.15

LED DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . .......A.16

CURL-TEST. .................................A.17

ADDITIONAL INFORMATION APPENDIX B

PARTS DELIVERED . . . . ..........................B.1

INSTALLATION KITS . . . . ..........................B.1

SPAREPARTS KIT . . . . . . .........................B.5

ADDITIONAL SPAREPARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . B.6

ADDITIONAL SPECIFICATIONS . . . . . . . . . . . . . . ...........B.9

REPLENISHMENT HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . B.9

ELECTRICAL DIAGRAM

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950/1250/1550 FILM PROCESSOR

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CHAPTER 1

TECHNICAL SPECIFICATIONS

NOTE! Some film processors may have other

technical specifications than described in the

following.

See APPENDIX B for further information.

PROCESSING MATERIAL

•Rali materials.

•Imagesetting on RC paper and polyester film.

•Camera line exposures on rapid access film.

•Contact work on contact film, rapid access film

and daylight film.

•Laser scanner positives on rapid access film.

•Halftones on rapid access film.

•Paper contact work.

SPECIFICATIONS

FILM WIDTH

Model 950: 7.0 - 95 cm (2.8" - 37.4")

Model 1250: 7.0 - 125 cm (2.8" - 49.2")

Model 1550: 7.0 - 155 cm (2.8" - 61.0")

FILM LENGTH

12.0 cm - 3.0 m (4.7"-118.1")

FILM THICKNESS

0.0762 - 0.1905 mm (0.003"-0.0075")

DEV. TIME

15 - 60 sec.

TRANSPORT SPEED

29 - 116 cm/min. (11.4 - 45.7 in/min.)

DRY-TO-DRY TIME

70 - 279 sec.

CONVERSION TABLE

Dev. time

in sec.

Film speed

cm/min. (in/min.)

Dry-to-dr

in sec.

60 29 (11.4) 279

55 32 (12.6) 256

50 35 (13.8) 233

45 39 (15.4) 209

40 44 (17.3) 186

35 50 (19.7) 163

30 58 (22.8) 140

25 70 (27.6) 116

20 87 (34.3) 93

15 116 (45.7) 70

TEMPERATURES

Dev : 20 - 40°C (68 - 104° F)

Fix : 20 - 40°C (68 - 104° F)

Dryer : 20 - 70°C (68 - 158° F)

Dryer stand-by: 40°C app. (104°F)

0008 1.1

FILM PROCESSOR 950/1250/1550

37/49/61

TANK CAPACITIES

Model 950: Dev 21.0 l (5.5 US gal.)

Fix 22.0 l (5.8 US gal.)

Wash 18.0 l (4.8 US gal.)

Model 1250: Dev 27.0 l (7.1 US gal.)

Fix 28.0 l (7.4 US gal.)

Wash 24.0 l (6.3 US gal.)

Model 1550: Dev 33.0 l (8.7 US gal.)

Fix 34.0 l (8.9 US gal.)

Wash 30.0 l (7.9 US gal.)

HOSE CONNECTIONS

Water supply: 12 mm reinforced hose

(3/4" or 1/2" male thread)

Drains:

Dev: 22/25 mm (1")

Fix: 22/25 mm (1")

Wash: 22/25 mm (1")

(Water hose and drain hoses are delivered with

the machine).

Air exhaust: 100 mm (4")

WATER SUPPLY

Consumption:

in operate: 1.65 l/min. (0.43 gal./min.)

3.3 l/min (0.86 gal./min.)

in stand-by: 0.0 l/min (0.0 gal./min.)

Pressure: 1.5 - 4 bar (22 - 60 psi)

Temperature: 5-40°C (41-104°F)

DEVELOPER FILTER

Some processors are equipped with a developer

filter. Information about the developer filter is

specified in a separate manual delivered with the

processor.

POWER SUPPLY

• 230V AC, single phase + PE, 50-60 Hz

28 A, or

• 230V AC, 3 phases + PE, 50-60 Hz,

3x17A,or

• 3 x 230/400V AC+N+PE,50-60 Hz,

3x12A

Total, max.: 6800 Watt

VOLTAGE TOLERANCES

230V +10% / -14%

POWER CONSUMPTION

Max: 6.800 Watt

NOISE LEVEL

In operate: < 70 dB (A)

In stand-by: < 70 dB (A)

DIMENSIONS, PTS-CASSETTES

The max. dimensions of the PTS-cassettes that fit

into the daylight cassette (option) are:

Model 950:

Width: 103 cm (40.5")

Depth: 19.5 cm (7.7")

Height: 19.5 cm (7.7")

Model 1250:

Width: 133 cm (52.3")

Depth: 19.5 cm (7.7")

Height: 19.5 cm (7.7")

Model 1550:

Width: 163 cm (64.2")

Depth: 19.5 cm (7.7")

Height: 19.5 cm (7.7")

1.2 0008

950/1250/1550 FILM PROCESSOR

37/49/61

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