Goodman Amana ComfortNet GMVC8 Betriebsanleitung

RS6612008r5

August2016

Service Instructions

is a registered trademark of Maytag Corporation or its related companies and is used under license.

This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any

responsibility for property damage or personal injury due to improper service procedures or services performed by

an unqualified person.

The material in this manual does not supercede manufacturer’s installation and operation instructions.

Goodman®

& Amana® Brand

80% Communicating Gas Furnaces

GMVC8, AMVC8, ADVC8

& Accessories

IMPORTANT INFORMATION

Prideandworkmanshipgointoeveryproducttoprovideourcustomerswithqualityproducts. Itispossible,however,

thatduringitslifetimeaproductmayrequireservice. Productsshouldbeservicedonlybyaqualifiedservicetechnician

whoisfamiliarwiththesafetyproceduresrequiredintherepairandwhoisequippedwiththeproper tools,parts,testing

instrumentsandtheappropriateservicemanual. REVIEWALLSERVICEINFORMATIONINTHEAPPROPRIATE

SERVICEMANUALBEFOREBEGINNINGREPAIRS.

IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS

RECOGNIZESAFETYSYMBOLS,WORDSANDLABELS

WARNING

TO PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,

DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER

FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE.

TABLEOFCONTENTS

WARNING

HIGH VOLTAGE

DISCONNECT ALL POWER BEFORE SERVICING OR

INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY

BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY

DAMAGE, PERSONAL INJURY OR DEATH.

IMPORTANTINFORMATION ......................... 2 - 4

PRODUCTIDENTIFICATION ...................... 5 - 10

ACCESSORIES..........................................11 - 12

OPERATINGINSTRUCTIONS ...................13 - 15

PRODUCT DESIGN ...................................16 - 41

SYSTEMOPERATION ...............................42 - 46

TROUBLESHOOTING................................47 - 58

SYSTEM OPERATION COMFORTNET™ ...59 - 64

POLARIZATIONAND PHASING........................65

MAINTENANCE...........................................66 - 68

SERVICING .................................................69 - 86

SERVICINGTABLEOFCONTENTS .................69

ACCESSORYWIRINGDIAGRAMS ..............88- 89

WIRINGDIAGRAMS..................................... 90- 92

NLY

PERSONNEL

THAT

HAVE

BEEN

TRAINED

INSTALL

ADJUST

SERVICE

REPAIR

(

HEREINAFTER

, “

SERVICE

”)

THE

EQUIPMENT

SPECIFIED

THIS

MANUAL

SHOULD

SERVICE

THE

EQUIPMENT

. T

MANUFACTURER

WILL

NOT

RESPONSIBLE

FOR

ANY

INJURY

PROPERTY

DAMAGE

ARISING

FROM

IMPROPER

SERVICE

PROCEDURES

. I

YOU

SERVICE

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YOU

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RESULT

. I

ADDITION

JURISDICTIONS

THAT

REQUIRE

ONE

LICENSES

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THE

EQUIPMENT

SPECIFIED

THIS

MANUAL

ONLY

LICENSED

PERSONNEL

SHOULD

SERVICE

THE

EQUIPMENT

. I

MPROPER

INSTALLATION

ADJUSTMENT

SERVICING

REPAIR

THE

EQUIPMENT

SPECIFIED

THIS

MANUAL

ATTEMPTING

INSTALL

ADJUST

SERVICE

REPAIR

THE

EQUIPMENT

SPECIFIED

THIS

MANUAL

WITHOUT

PROPER

TRAINING

MAY

RESULT

PRODUCT

DAMAGE

PROPERTY

DAMAGE

PERSONAL

INJURY

DEATH

IMPORTANT INFORMATION

To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this

product. For further assistance, please contact:

CONSUMERINFORMATIONLINE

GOODMAN®BRAND PRODUCTS

TOLLFREE

1-877-254-4729(U.S. only)

email us at:

[email protected]

fax us at: (731) 856-1821

(Not a technical assistance line for dealers.)

CONSUMERINFORMATIONLINE

AMANA®BRANDPRODUCTS

TOLLFREE

1-877-254-4729(U.S. only)

email us at:

hac.consumer[email protected]

fax us at: (731) 856-1821

(Not a technical assistance line for dealers.)

Outside the U.S., call 1-713-861-2500.

(Not a technical assistance line for dealers.) Your telephone company will bill you for the call.

IMPORTANT INFORMATION

B10259-216

CO can cause serious illness including permanent brain

damage or death.

Advertencia especial para la instalación de calentadores ó manejadoras

de aire en áreas cerradas comoestacionamientosó cuartos de servicio.

B10259-216

El monóxido de carbono puede causar enfermedades severas

como daño cerebral permanente ó muerte.

Las emisiones de monóxido de carbonopueden circular a través

del aparato cuando se opera en cualquier modo.

B10259-216

RISQUE D'EMPOISONNEMENT AUMONOXYDE DE CARBONE

Cette ventilation est nécessaire pour éviter le danger d'intoxication

au CO pouvant survenir si un appareil produisant du monoxyde

de carbone continue defonctionnerau seinde lazoneconfinée.

PRODUCT IDENTIFICATION

Themodelandmanufacturingnumberareusedforpositiveidentificationofcomponentpartsusedinmanufacturing.

Pleaseusethesenumberswhenrequestingserviceorpartsinformation.

A M V C 80 060 3 B N A A

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Brand Minor Revision

A- Amana® A - Initial Release

B - 1st Revision

Configuration

M- Upflow/Horizontal Major Revision

C - Downflow/Horizontal A - Initial Release

K - Dedicated Upflow B - 1st Revision

D - Dedicated Downflow Nox

Motor N - Natural Gas

V - Variable Speed/ComfortNet X - Low NOx

E - HighEfficiency

S - Single Speed Cabinet Width

A - 14"

Gas Valve B - 17.5"

M - Modulating C - 21"

C - 2 Stage D - 24.5"

H - Convertible 2 Stage

S - Single Stage Maximum CFM

3 - 1200 CFM

AFUE 4 - 1600 CFM

97 - 97% AFUE 5 - 2000 CFM

80 - 80% AFUE

MBTU/h

40 - 40,000

60 - 60,000

80 - 80,000

100 - 100,000

120 - 120,000

G M V C 80 060 3 B N A A

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Brand Minor Revision

G- Goodman A- InitialRelease

B- 1stRevision

Configuration

M- Upflow/Horizontal Major Revision

C- Downflow/Horizontal A- InitialRelease

B- 1stRevision

Motor

V- Variable Speed/ComfortNet Nox

N- Natural Gas

Gas Valve X-LowNOx

M- Modulating

C- 2Stage Cabinet Width

A- 14"

AFUE B- 17.5"

97- 97%AFUE C- 21"

80- 80%AFUE D- 24.5"

MBTU/h MaximumCFM

40- 40,000 3- 1200 CFM

60- 60,000 4- 1600 CFM

80- 80,000 5- 2000 CFM

100- 100,000

120- 120,000

PRODUCT IDENTIFICATION

MODEL# MFG.# DESCRIPTION

GMVC8***AA

GMVC80704B*AA

GMVC80905C*AA

GMVC81155C*AA

Goodman®Brand 80% communicating capable furnace, 33 3/8" tall, upflow / horizontal installation

positions, 2 stage gas heat, supports 2 stage cooling, induced draft. 4 wire serially communicating ECM

motor. 120 volt silicon carbide hot surface ignition. Left or right gas pipe entry. Aluminized steel tubular

heat exchanger. "X" models are low NOx. Available cabinet widths are 17.5"and 21"

GMVC8***AB

GMVC80704B*AB

GMVC80905C*AB

GMVC81155C*AB

Goodman®Brand 80% communicating capable furnace, 33 3/8" tall, upflow / horizontal installation

positions, 2 stage gas heat, supports 2 stage cooling, induced draft. 4 wire serially communicating ECM

motor. 120 volt silicon carbide hot surface ignition. Left or right gas pipe entry. "X" models are low NOx.

Aluminized steel tubular heat exchanger. Available cabinet widths are 17.5"and 21". AB revision went

to a Honeywell gas valve

GMVC8***AA

GMVC80604B*AA

GMVC80805C*AA

GMVC81005C*AA

Goodman®Brand 80% communicating capable furnace, New model nomencalture, firing at 23,000

BTUH per burner, 33 3/8" tall, upflow / horizontal installation positions, 2 stage gas heat, supports 2

stage cooling, induced draft. 4 wire serially communicating ECM motor. 120 volt silicon carbide hot

surface ignition. Left or right gas pipe entry. "X" models are low NOx. Aluminized steel tubular heat

exchanger. Available cabinet widths are 17.5"and 21".

GMVC8***BA

GMVC80604B*BA

GMVC80805C*BA

GMVC81005C*BA

Goodman®Brand 80% communicating capable furnace, firing at 20,000 BTUH per burner, 33 3/8" tall,

upflow / horizontal installation positions, 2 stage gas heat, supports 2 stage cooling, induced draft. 4

wire serially communicating ECM motor. 120 volt silicon carbide hot surface ignition. Left or right gas

pipe entry. "X" models are low NOx. Aluminized steel tubular heat exchanger. Available cabinet widths

are 17.5"and 21".

GMVC8***BB

GMVC80604B*BB

GMVC80805C*BB

GMVC81005C*BB

Goodman®Brand 80% communicating capable furnace, firing at 20,000 BTUH per burner, 33 3/8" tall,

upflow / horizontal installation positions, 2 stage gas heat, supports 2 stage cooling, induced draft. 4

wire serially communicating ECM motor. 120 volt silicon carbide hot surface ignition. Left or right gas

pipe entry. "X" models are low NOx. Aluminized steel tubular heat exchanger. Available cabinet widths

are 17.5"and 21". BB revision went to 2nd generation communicating control board - PCBKF103

GMVC8***BC

GMVC80604B*BC

GMVC80805C*BC

GMVC81005C*BC

Goodman®Brand 80% communicating capable furnace, firing at 20,000 BTUH per burner, 33 3/8" tall,

upflow / horizontal installation positions, 2 stage gas heat, supports 2 stage cooling, induced draft. 4

wire serially communicating ECM motor. 120 volt silicon carbide hot surface ignition. Left or right gas

pipe entry. "X" models are low NOx. Aluminized steel tubular heat exchanger. Available cabinet widths

are 17.5"and 21". BC revision meets <2% cabinet low leakage.

PRODUCT IDENTIFICATION

MODEL# MFG.# DESCRIPTION

AMVC8***AA

AMVC80704BXAA

AMVC80905CXAA

AMVC81155CXAA

Amana®Brand 80% communicating capable furnace, 33 3/8" tall, upflow / horizontal installation

positions, 2 stage gas heat, supports 2 stage cooling, induced draft. 4 wire serially communicating ECM

motor. 120 volt silicon carbide hot surface ignition. Left or right gas pipe entry. Stainless steel tubular

heat exchanger. Low NOx. Available cabinet widths are 17.5"and 21"

AMVC8***AB

AMVC80704BXAB

AMVC80905CXAB

AMVC81155CXAB

Amana®Brand 80% communicating capable furnace, 33 3/8" tall, upflow / horizontal installation positions, 2

stage gas heat, supports 2 stage cooling, induced draft. 4 wire serially communicating ECM motor.120 volt silicon

carbidehot surface ignition. Left or right gas pipe entry.LowNOx. Stainless steel tubular heatexchanger. Available

cabinet widths are 17.5"and 21". AB revision went to a Honeywell gas valve

AMVC8***AA

AMVC80604B*AA

AMVC80805C*AA

AMVC81005C*AA

Amana®Brand80% communicating capable furnace, New model nomencalture,firing at23,000 BTUH per

burner, 33 3/8" tall,upflow/ horizontalinstallation positions, 2 stage gas heat,supports 2 stagecooling, induced

draft.4 wire serially communicating ECM motor. 120 voltsilicon carbide hot surface ignition.Left orright gas

pipe entry."X" models arelow NOx. Stainless steel tubularheat exchanger. Available cabinet widths are

17.5"and21".

AMVC8***BA

AMVC80604B*BA

AMVC80805C*BA

AMVC81005C*BA

Amana®Brand 80% communicating capable furnace, firing at 20,000 BTUH per burner, 33 3/8" tall, upflow /

horizontal installationpositions, 2stagegasheat,supports 2 stage cooling, induced draft. 4 wireserially

communicating ECM motor. 120 volt silicon carbide hot surface ignition. Left or right gas pipe entry. "X" models are

lowNOx.Stainless steel tubular heat exchanger.Availablecabinetwidths are 17.5"and 21".

AMVC8***BB

AMVC80604B*BB

AMVC80805C*BB

AMVC81005C*BB

Amana®Brand80% communicating capablefurnace, firing at 20,000 BTUH per burner, 33 3/8" tall, upflow /

horizontal installationpositions, 2stagegasheat,supports 2 stage cooling, induced draft. 4 wireserially

communicating ECM motor. 120 volt silicon carbide hot surface ignition. Left or right gas pipe entry. "X" models are

lowNOx.Stainless steel tubular heat exchanger.Availablecabinetwidths are 17.5"and 21".BBrevisionwent to

2nd generation communicating control board - PCBKF103.

AMVC8***BC

AMVC80604B*BC

AMVC80805C*BC

AMVC81005C*BC

Amana®Brand80% communicating capablefurnace, firing at 20,000 BTUH per burner, 33 3/8" tall, upflow /

horizontal installationpositions, 2stagegasheat,supports 2 stage cooling, induced draft. 4 wireserially

communicating ECM motor. 120 volt silicon carbide hot surface ignition. Left or right gas pipe entry. "X" models are

lowNOx.Stainless steel tubular heat exchanger.Availablecabinetwidths are 17.5"and 21".BC revision meets

<2% cabinet low leakage.

PRODUCT IDENTIFICATION

MODEL# MFG.# DESCRIPTION

ADVC8***AA

ADVC80703BXAA

ADVC80905CXAA

ADVC81155CXAA

Amana®Brand 80%communicating capablefurnace, 33 3/8"tall, dedicateddown flow installation,2 stage gas

heat, supports 2 stage cooling, induced draft. 4 wire serially communicating ECM motor. 120 volt silicon carbide hot

surfaceignition.Left or right gaspipeentry.Stainlesssteel tubular heat exchanger. Low NOx.Availablecabinet

widths are 17.5"and 21"

ADVC8***AB

ADVC80703BXAB

ADVC80905CXAB

ADVC81155CXAB

Amana®Brand 80% communicating capable furnace, 33 3/8" tall, dedicated down flow stallation, 2 stage gasheat,

supports 2 stage cooling, induced draft. 4 wire serially communicating ECM motor. 120 volt silicon carbide hot surface

ignition.Left or right gas pipe entry. Low NOx. Stainless steel tubular heat exchanger.Available cabinet widths are 17.5"and

21". AB revisionhad shared dataupgrade

ADVC8***AA

ADVC80603B*AA

ADVC80805C*AA

ADVC81005C*AA

Amana®Brand 80%communicating capablefurnace, Newmodel nomencalture, firing at 23,000 BTUH per burner,33

3/8" tall, dedicateddown flow installation,2 stage gas heat,supports 2 stage cooling, induced draft. 4 wire serially

communicating ECM motor. 120 voltsilicon carbidehot surface ignition.Left or rightgas pipeentry."X" models arelowNOx.

Stainless steel tubular heat exchanger.Available cabinet widths are 17.5"and 21".

ADVC8***BA

ADVC80603B*BA

ADVC80805C*BA

ADVC81005C*BA

Amana®Brand 80%communicatingcapablefurnace,firing at20,000 BTUH per burner, 333/8"tall, dedicated

down flow installation,2stage gasheat,supports 2 stage cooling, induceddraft. 4 wireserially communicating

ECM motor. 120 volt silicon carbide hot surface ignition. Left or right gas pipe entry. "X" models are low NOx.

Stainless steel tubular heat exchanger.Availablecabinet widths are 17.5"and 21".

ADVC8***BB

ADVC80603B*BB

ADVC80805C*BB

ADVC81005C*BB

Amana®Brand 80%communicatingcapablefurnace, firing at 20,000BTUHper burner, 333/8"tall, dedicateddown

flow installation, 2 stage gas heat, supports 2 stage cooling, induced draft. 4 wire serially communicating ECM motor. 120

volt silicon carbide hot surface ignition. Left or right gas pipe entry. "X" models are low NOx. Stainless steel tubular heat

exchanger. Available cabinet widths are 17.5"and 21". BB revision went to 2nd generationcommunicating control board -

PCBKF103

PRODUCT IDENTIFICATION

MODEL # MFG# DESCRIPTION

AFE18-60A N/A

Fossil Fuel Kit - The AFE18-60Acontrol is designed for use where the indoor coil is located

above/downstream ofa gas or fossil fuel furnace when used with a heatpump.Itwill operate

with single and two stage heatpumps and single and two stage furnaces.The AFE18-60A

control will turn the heatpump unitoffwhen the furnace is turned on.An anti-shortcycle

feature initiates a 3 minute timed offdelaywhen the compressor goes off.

CTK01AA CTK01AA

Communicating Thermostat Kit - Digitallycommunicating touchscreen thermostat,a

necessarypartofanycommunicating system.Designed for use with compatible Air

Handlers or Furnaces and outdoor splitAC or HeatPump units. This thermostat supports up

to three stages ofheat,two stages ofcooling,dual fuel applications,dehumidification,filter

maintenance reminders,outdoortemperature displayand advanced menus including

diagnostics.The CTK01AAkitincludes a communicating touchscreen thermostatand sub

base,230V-24V40va transformer,terminal blocks (2),wire jumpers,mounting screws,

installation manual and homeownerguide.

CTK01BA CTK01BA

Communicating Thermostat Kit - Digitallycommunicating touchscreen thermostat,a

necessarypartofanycommunicating system.Designed for use with compatible Air

Handlers or Furnaces and outdoor splitAC or HeatPump units. This thermostat supports up

to three stages ofheat,two stages ofcooling,dual fuel applications,dehumidification,filter

maintenance reminders,outdoortemperature displayand advanced menus including

diagnostics.The CTK01BAkitincludes a communicating touchscreen thermostatand sub

base,terminal blocks (2),installation manual and homeownerguide.

CTK02** CTK02**

Communicating Thermostat Kit - Digitallycommunicating thermostat,a necessarypartof

anycommunicating system. Designed foruse with compatible Air Handlers orFurnaces and

outdoor splitAC or HeatPump units.The CTK02** thermostatfeatures a full color high

definition display, advanced programming options including humidification control & heat

and cool maximum temperature settings,a USBplug allowing dealers the abilityto insert

programmed operating parameters and dealerinformation byuse ofan online data entry

system.

CTK03AA CTK03AA

Communicating Thermostat Kit - Digitallycommunicating touchscreen thermostat from

Honeywell.Designed for use with compatible Air Handlers or Furnaces and outdoor split AC

or HeatPump units.The CTK03AAthermostat features full colorhigh definition displayand

can be used with RedLINK wireless accessories.

CTK03AB CTK03AB

Communicating Thermostat Kit - Digitallycommunicating touchscreen thermostat from

Honeywell.Designed for use with compatible Amana ® Brand orGoodman ® Brand Air

Handlers or Furnaces and outdoor splitAC or HeatPump units. The CTK03AB thermostat

Features full color high definition displayand can be used with RedLINK wireless

accessories and added capabilityto control the HUN IN - HUMOUTrelayon the PCBKF103,

PCBKF104,and PCBKF105 control board.

PRODUCT IDENTIFICATION

MODEL # MFG # DESCRIPTION

DEHUM1 P1227801F

Dehumidistat. Wall mounted, 24 volt humidity control available as a Dehumidistat used to

reduce the airflow in the air conditioning mode to lower the humidity in an occupied home. This

control features a moisture-sensitive nylon element and also provides positive On-Off settings

for manual operation. The control is a normally closed switch that opens on humidity rise

causing the blower to switch to a lower speed to control the humidity within the structure.

EFR01 P1221001

P1221002F

External Filter Rack Kit. For use with upflow gas furnace models. This kit is intended to provide

a location, external to the furnace casing, for installation of a permanent filter. The rack is

mounted over the indoor air blower compartment area of either side panel, and provide filter

retention as well as location for attaching return air ductwork.

HA02 P1129112F

High Altitude Kit. The kit is designed to convert 80% gas furnace models at higher altitudes.

This kit is required when installing these furnaces above their maximum rated altitude. This kit

contains # 43-49, 55-58 gas orfices. The orfices in the kit have been selected as a result of

testing with the American Gas Association. they will provide appropriate derating at the altitude

listed in the High Altitude Charts as shown in the installation instructions of the kit.

MODEL # MFG # DESCRIPTION

LPLP03 N/A LP Gas Low Pressure Kit.Foruse with furnaces converted to LP gas.This kit includes

harness adaptors to work with White-Rodgers single & two stage gas valves, Honeywell

single and two-stage gas valves,as well as modulating gas valves.

LPM-06 N/A LP Conversion Kit.Foruse with 2-stage models using a White-Rodgers 36G54 2-stage

gas valve kitor a Honeywell VR9205 2-stage gas valve kit. Includes regulator springs,

#55 orifices,instructions and lable to show the furnace has been converted to L.P.

SBT17

SBT21 N/A Downflow Subbase.For use with 80% dedicated downflow furnace models.These kits

are available for the following furnace widths:17.5"wide (SBT17),21" wide (SBT21)

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