Graco SaniForce 25D009 Stücklistenhandbuch

Instructions-Parts

SaniForce™ SaniForce™

SaniForce™Electro Electro

Electro- -

-Pneumatic Pneumatic

Pneumatic(EP) (EP)

(EP)

Controls Controls

Controls3A6102C

Electro Electro

Electro- -

-Pneumatic Pneumatic

PneumaticControls Controls

Controlsfor for

foruse use

usewith with

withGraco Graco

GracoHygienic Hygienic

HygienicUnloader Unloader

UnloaderSystems. Systems.

Systems.For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandthesystem

manualsbeforeusingtheequipment.Save Save

Saveall all

allinstructions. instructions.

instructions.

MaximumWorkingAirPressure:

100psi(0.7MPa,6.9bar)

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

RelatedManuals................................................2

Models...............................................................2

PressureReliefProcedure..................................3

SoftwareUpdates...............................................3

Electro-PneumaticControlInstallation..................4

DrumUnloaderEPcontrolinstallation...........4

ToteUnloaderEPControlInstallation............5

ReplacetheHMI..........................................7

25D009Parts.....................................................9

25D057Parts.....................................................14

TechnicalData...................................................19

Related Related

RelatedManuals Manuals

Manuals

ManualNumberTitle

3A5402SaniForceDrumUnloader(SDU),Operation

3A5404SaniForceDrumUnloader(SDU),Repair/Parts

3A5416SaniForceToteUnloader(STU),Operation

3A5417SaniForceToteUnloader(STU),Repair/Parts

Models Models

Models

Model Model

Model

Number Number

Number

Kit Kit

Kit

Number Number

Number

Description Description

Description

25P263Electro-pneumaticcontrolpanel,STUusing5:1or12:1pumps

25D009*25P264Electro-pneumaticcontrolpanel,STUusing1:1diaphragmpumps

25P258†Electro-pneumaticcontrolpanel,SDUusing5:1pump

25P259†Electro-pneumaticcontrolpanel,SDUusing6:1or12:1pump

25D057*

25P260†Electro-pneumaticcontrolpanel,SDUusing1:1diaphragmpump

*Thesepartnumberarenotforsale.

†Ifpurchasedasanupgradefromapneumaticcontrolpanel,kit25P306isalsorequired.

Electro-pneumatic

controlpanelapproval

ConformstoULSTD508A

Certi󰘰edtoCSASTDC22.2No.14

23A6102C

PressureReliefProcedure

Pressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedure

FollowthePressureReliefProcedure

wheneveryouseethissymbol.

WARNING WARNING

WARNING

Thisequipmentstayspressurizeduntilpressure

ismanuallyrelieved.Tohelppreventserious

injuryfrompressurized󰘱uid,suchasskin

injection,splashing󰘱uidandmovingparts,follow

thePressureReliefProcedurewhenyoustop

dispensingandbeforecleaning,checking,or

servicingtheequipment.

1.FollowthePressureReliefProcedureinthe

systemoperationmanualwherethiscontrol

panelisinstalledtoplacethesystemina

safemaintenancepositionbeforeservicingthe

equipment.

2.Turnoffallairsupplyvalveslocatedonthe

bottomofthecontrolpanel.

Software Software

SoftwareUpdates Updates

Updates

ContactGracotechnicalassistancetoreceive

softwareupdates.Softwarewillbesentviaemail.

WARNING WARNING

WARNING

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Topreventinjury,suchaselectricshock,turn

offpoweratmainswitchbeforeservicingthe

equipment.

NOTICE NOTICE

NOTICE

Ifpowerislostduringtheupdate,indeterminate

resultswilloccurandthesystemmaynotbeable

tooperatewhenpowerisrestored.

1.Priortoloadingupdate,recordrecipesand

settings.Thismustbedonemanually.

2.Onacomputer,unzipthesoftwarezip󰘰le.Do

notchangethenamesonanyoftheunzipped

󰘰lesordirectories.Copyall󰘰lesanddirectories

intheunzipped󰘰leontotherootlevelofaUSB

󰘱ashdrive.

3.Lowertheramtoitslowestposition.

4.Powerofftheunitanddisconnectallpowerto

thecontrolpanel.

5.Insidethecontrolpanel,installtheUSB󰘱ash

driveintotheUSBportonthebottomofthe

displayunit.

6.Closethepaneldoor.

7.Applypowertothecontrolpanelandobserve

thedisplayscreen.Variousinformationwillbe

displayedduringthesoftwareupdate.Whenthe

automaticrunscreenisdisplayed,theupdate

hassuccessfullycompleted.

NOTE: NOTE:

NOTE:Iftheautomaticscreenisnotdisplayed

within10minutes,theupdatemayhavefailed.

Cyclepowertothecontrolpaneltorestartthe

updateagain.

8.Powerofftheunitanddisconnectallpowertothe

controlpanel.RemovetheUSB󰘱ashdriveand

closethecontrolpanel.

9.Verifythatsettingsandrecipeshavebeen

retained.Iftheywerenotretained,enterthe

recordedsettingsandrecipes.

3A6102C3

Electro-PneumaticControlInstallation

Electro Electro

Electro- -

-Pneumatic Pneumatic

PneumaticControl Control

ControlInstallation Installation

Installation

WARNING WARNING

WARNING

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentmustbegrounded.Improper

grounding,setup,orusageofthesystemcan

causeelectricshock.

•Ifreplacing,turnoffanddisconnectpowerat

themainswitchbeforeservicingorinstalling

equipment.

•Connectonlytoagroundedpowersource

•Allelectricalwiringmustbedonebyaquali󰘰ed

electricianandcomplywithalllocalcodesand

regulations

PRESSURIZED PRESSURIZED

PRESSURIZEDFLUID FLUID

FLUIDHAZARD HAZARD

HAZARD

Thisequipmentstayspressurizeduntilpressure

ismanuallyrelieved.Tohelppreventserious

injuryfrompressurized󰘱uid,suchasskininjection,

splashing󰘱uidandmovingparts,followthe

PressureReliefProcedure,page3whenyou

stopdispensingandbeforecleaning,checking,or

servicingtheequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwheninthe

workareatohelppreventseriousinjury,including

eyeinjury,hearingloss,inhalationoftoxicfumes,

andburns.

NOTICE NOTICE

NOTICE

Theelectro-pneumaticcontrolpanelisonly

intendedforuseinpermanentlymountedsystems.

Drum Drum

DrumUnloader Unloader

UnloaderEP EP

EPcontrol control

controlinstallation installation

installation

WhentheSDUelectro-pneumaticcontrolis

purchasedasanupgradefromthepneumaticcontrol,

bracketkit25P306isrequiredtoattachthecontrol

paneltothestanchion.TheRefnumbersshown

belowrelatetotheRefnumbersusedintheSDU

repairmanual.Thebracketkitcontains:

RefPart/KitDescriptionQty

10017Y665LASER,position1

30217V409BRACKET,panelmount2

306*112914WASHER,󰘱at4

307*103975WASHER,lock4

30817V628SCREW,hex,3/8x3/4long4

309*112913NUT,hex4

*Thesepartsarealsousedtoattachthepneumatic

controlpaneltothestanchion.Retainforre-use

whenremovingthepneumaticpanel.

1.Refertothesystemoperationmanualforstepsto

placetheSDUinasafemaintenancecondition

andrelievepressure,priortoshuttingoffany

facilitysupplyairtothecontrolpanel.

2.Labelalltubingattachedtothebottomofthe

pneumaticcontrolpanel.

3.Disconnectalltubingfromthebottomofthe

pneumaticcontrolpanel.

4.Insidethepneumaticcontrolpanel,removethe

nuts(309)andwashers(306,307)andretain

forre-use.

5.Removethepneumaticcontrolpanelfromthe

SDU.

6.Movethescrews(310),nuts(309)andwashers

(306,307)fromthestanchiontotheoutermost

holesonthebrackets(302).Ensurethe

hardwareassemblyorderisthesameasitwas

whenmountedonthestanchion.

7.Usingthekitscrews(308),washers(306,

307),andnuts(309),attachthebracketstothe

stanchion.

8.Usingthewashers(306,307)andnuts(309),

mounttheelectro-pneumaticcontrolpanelonthe

brackets(302).

43A6102C

Electro-PneumaticControlInstallation

9.Attachtubingdisconnectedfromthepneumatic

controlpaneltothecorrectlocationsonthe

electro-pneumaticcontrolpanel.

10.Refertothesystemoperationmanualfor

informationregardingwheretoattachfacility

supplyairtotheappropriatelocationsonthe

electro-pneumaticcontrolpanel.

11.Refertothesystemoperationmanualfor

informationregardingtheinstallationofACpower

andgroundingtotheelectro-pneumaticcontrol

panel.

12.Locatethelaser(100)mountingholenearthetop

oftheaircylinderfurthestfromthecontrolpanel.

Routethelasercable(116)throughthecrossover

bracebetweentheaircylindersandattachthe

cabletothelaserandelectro-pneumaticcontrol

panel.

NOTE: NOTE:

NOTE:Thelaseremitsadotontotheunderside

ofthecrossbar.Afterelectro-pneumaticcontrol

panelpowerup,andbeforeattemptingtorun

thesystem,verifythatthedotremainsvisibleon

theundersideofthecrossbarduringtheentire

verticaltraveloftheram.

Tote Tote

ToteUnloader Unloader

UnloaderEP EP

EPControl Control

ControlInstallation Installation

Installation

1.Refertothesystemoperationmanualforsteps

toplacetheSTUinasafemaintenancecondition

andpressurerelief,priortoshuttingoffany

facilitysupplyairtothecontrolpanel.

2.Labelalltubingattachedtothepneumaticcontrol

panel.

3.Disconnectalltubingfromthepneumaticcontrol

panel.

4.Removethescrews,washers,andspacers

attachingthepneumaticcontrolpaneltothe

frameoftheSTUandremovethepneumatic

controlpanel.Retainforre-use.

5.Movethesealingscrewsnearthefourframe

mountingpointsforthepneumaticcontrolpanel

totheholeswherethepneumaticcontrolpanel

wasattachedtotheSTUframe.Thesealing

screwsarelocatedtotheleftoftheleftside

mountingholesandtotherightoftherightside

mountingholes.

6.Usingthescrews,washers,andspacers

fromthepneumaticcontrolpanel,mountthe

electro-pneumaticcontrolpaneltotheframe.

7.Attachtubingdisconnectedfromthepneumatic

controlpaneltothecorrectlocationsonthe

electro-pneumaticcontrolpanel.

8.Refertothesystemoperationmanualfor

informationregardingwheretoattachfacility

supplyairtotheappropriatelocationsonthe

electro-pneumaticcontrolpanel.

9.Refertothesystemoperationmanualfor

informationregardingtheinstallationofACpower

andgroundingtotheelectro-pneumaticcontrol

panel.

3A6102C5

Electro-PneumaticControlInstallation

10.Locatethelasermountingbracketontopofthe

aircylinderairdistributionmanifold(Ref21in

manual3A5417).Mountthelaserinthebracket.

Routethelasercablefromtheelectro-pneumatic

controlpaneltothelasersothatitdoesnot

interferewithsystemoperation.

NOTE: NOTE:

NOTE:Thelaseremitsadotontotheundersideof

thepumpsupportplate.Afterelectro-pneumatic

controlpanelpowerup,andbeforeattemptingto

runthesystem,verifythatthedotisvisibleonthe

undersideofthepumpsupportplateandremains

uninterruptedbyhosesandcablesduringthe

entireverticaltraveloftheram.

63A6102C

Electro-PneumaticControlInstallation

Replace Replace

Replacethe the

theHMI HMI

HMI

Ifthehuman-machineinterface(HMI)unitis

malfunctioningordamaged,orderreplacementkit

26C929forcontrolpanel25D009orreplacementkit

26C928forcontrolpanel25D057.

WARNING WARNING

WARNING

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Topreventinjury,suchaselectricshock,turn

offpoweratmainswitchbeforeservicingthe

equipment.

Disconnect Disconnect

Disconnectthe the

theExisting Existing

ExistingHMI HMI

HMI

Tools Tools

ToolsRequired: Required:

Required:

•3.5mm󰘱atheadscrewdriver

NOTE: NOTE:

NOTE:BeforedisconnectingtheHMIunit,

saveexistingrecipesandsettingsontoa

USBdevice.Followtheinstructionsinyour

OperationmanualtoperformaUSBExport.See

RelatedManuals,page2.Afterexportingyour

recipesandsettings,removetheUSBdevicefrom

theHMIunit.

1.Lowertheramtoitslowestposition.

2.Powerofftheunitanddisconnectallpowerto

thecontrolpanel.

3.Openthecontrolpanelanddisconnectallcables

andwiresonthebacksideoftheHMIunit.

4.Usea3.5mm󰘱atheadscrewdrivertoloosenthe

󰘰vescrewsaroundthesidesandtopoftheHMI

unit.Retractthescrewsuntilthebottomofeach

screwis󰘱ushwiththeorangeplastic.

5.ApplygentlepressuretothefrontoftheHMIunit

toholdtheunitinplace.Atthesametime,󰘰rmly

pressthe󰘰veorangetabs

toward

thewallofthe

enclosure.Theorangetabswillsnapforward.

Pulltheorangetabs

away

fromtheHMIunitto

removetheunitfromitsmount.

6.GentlypushtheHMIunitoutofthecontrolpanel

toremovetheunitcompletely.

NOTE: NOTE:

NOTE:Savetheblackrectangulargasket(Ref.

52forcontrolpanel25D009orRef.90for

controlpanel25D057)andtheterminalblock

insidetheX2X/IF5portoftheHMI(Ref.47for

controlpanel25D009orRef.62forcontrolpanel

25D057).Thesecomponentswillbeusedwith

thereplacementHMIunit.

3A6102C7

Electro-PneumaticControlInstallation

Install Install

Installthe the

theNew New

NewHMI HMI

HMI

NOTE: NOTE:

NOTE:Thefollowingcomponentsarerequiredfor

thisprocedure:

•AnewHMIunit(orderreplacementkit26C929for

controlpanel25D009orreplacementkit26C928

forcontrolpanel25D057)

•Fiveorangetabswithscrews(suppliedwithyour

replacementkit)

•Theblackrectangulargasket(Ref.52forcontrol

panel25D009orRef.90forcontrolpanel25D057)

fromthepreviousHMIunit

Tools Tools

ToolsRequired: Required:

Required:

•3.5mm󰘱atheadtorquescrewdriver

1.Ensurethescrewsintheorangetabsarefully

retractedsothebottomofthescrewis󰘱ushwith

theorangeplastic.

2.Placetheblackrectangulargasketaroundthe

newHMIunit.

3.InserttheHMIunitwiththegasketintotheHMI

openinginthecontrolpanel.Ensurethegasket

createsasealbetweenthecontrolpanelwall

andtheperimeteroftheHMIunit.

4.HoldtheHMIunitinplace.Fromtheinsideofthe

controlpanel,insertthe󰘰veorangetabsintothe

correspondingspotsonthesideandtopofthe

HMIunit.

NOTE: NOTE:

NOTE:Ifnecessary,moveairlinesandwiring

awayfromtheHMIunittoaccessthemounting

locationsfortheorangetabs.

a.Pulltheorangetabs

away

fromtheenclosure

walluntilthetabssnapintoplace.

b.Usea3.5mm󰘱atheadscrewdrivertotighten

thescrewsintheorangetabs.Torqueto3.5

in-Ib(0.4N•m).Donotover-tighten.

5.Re-insertallcablesandwiresintothebackside

oftheHMIunit,includingthegroundingwire,the

powerblock,theterminalblockfortheX2X/IF5

port,andtheEthernetcable.

NOTE: NOTE:

NOTE:InserttheEthernetcablefromthe

DIN-mountedI/ObankintoportIF1ontheback

oftheHMIunit.

6.Powerontheunit.

7.Toimportsettingsorrecipessavedona

USBdevice,followtheinstructionsinyour

OperationmanualtoperformaUSBImport.See

RelatedManuals,page2.

83A6102C

25D009Parts

25D009 25D009

25D009Parts Parts

Parts

Control Control

ControlPanel Panel

Panel25D009 25D009

25D009

3A6102C9

25D009Parts

Control Control

ControlPanel Panel

Panel25D009 25D009

25D009

Ref. Ref.

Ref.Part/Kit Part/Kit

Part/KitDescription Description

DescriptionQty. Qty.

Qty.

117T172ENCLOSURE1

225D010PANEL,seepage61

317S085FITTING,straight1

417S086BLOCK,control1

516Y995FITTING,bulkheadunion10

616Y998FITTING,tee,1/2tube1

716Y981FITTING,bulkheadunion1

8124844FITTING,tee1

917S738NOZZLE,venturi1

1017T103FITTING,straight,1/2tube1

1115V204FITTING,elbow,1/2tube1

1217P903BULKHEAD,3/8tube1

13513226FITTING,tee,1/2tube1

1417A244FITTING,reducer,1/2to1/41

1517T405VENT,breather1

16111987STRAINRELIEF4

1717T422BRACKET,pkgof41

1817T495MANIFOLD1

19121212FITTING,elbow,swivel3

2017T404BLOCK,contact1

2117T401BUTTON,stop1

22114263FITTING,5/32tube5

2317Y408TUBE,5/32O.D.6ft

2417Y406TUBE,3/8O.D.6ft

2517X407TUBE,1/2O.D.6ft

26112189FITTING,Y2

2817X974FITTING,nipple1

2918A938VALVE,ball,vented,1/21

3018A937VALVE,ball,vented,3/41

3117Y725BLOCK,contact1

32121141FITTING,elbow,swivel,3/81

3317Y724HANDLE,selectorswitch1

34123988FITTING,reducer,1/2to3/82

3517U812FITTING,elbow,1/2tube8

Ref. Ref.

Ref.Part/Kit Part/Kit

Part/KitDescription Description

DescriptionQty. Qty.

Qty.

36119008O-RING,#216UL1

37119006O-RING,#222UL1

3817T093FITTING,straight,1/2tube1

39119007O-RING,#213UL1

40101754PLUG2

41102471SCREW4

42104034WASHER,󰘱at4

4317T873SPACER4

4526C929KIT,HMI/PLC1

4617V140BLOCK,HMIpower1

4717V139BLOCK,cageclamp1

48125423FITTING,reducer,5/32to

1/4

5117Y196GASKET10

5217Y197GASKET,HMI1

5318A068CABLE,CAT61

5417W415LABEL,e-stop1

55———MOUNT,cabletie3

5718A097CABLE,grounding,door1

58104123WASHER,lock,spring2

59104121NUT2

60125424FITTING,plug3

6117Y817GASKET1

6217Y195GASKET1

6318A046CABLE,M12–5P,F,5M1

6417Y665SENSOR,position1

6517U123LATCH,key1

6617T272SCREW,sealing10

7017Z061SOFTWARE,control,STU1

72125835CLIP,ferritebead1

73189930�LABEL,caution1

7418A592CABLE,HMIground1

�Replacementsafetylabels,tags,andcardsare

availableatnocost.

103A6102C

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