Graco SDP8 Series Betriebsanleitung

3A6673B

Installation and Operation

SDP8/SDP18 Preset

Metered Dispense Valve

Pulse FC Enabled

For dispensing oil, automatic transmission fluid (ATF), gear oils, and antifreeze.

Not approved for use in explosive atmospheres or hazardous locations. For professional

use only.

See page 6 for model information.

1500 psi (10 MPa, 103 bar) Maximum Working Pressure

Important Safety

Instructions

Read all warnings and instructions

in this manual and related system

manuals before using the

equipment. Save all instructions.

NOTICE

The metered dispense valve is designed to

dispense petroleum-based lubricants, and

antifreeze only. Brake cleaner and/or harsh

solvents may damage the plastic

components.

Contents

23A6673B

Contents

Warnings ....................................................................................................4

Models ........................................................................................................6

Overview ....................................................................................................7

Metered Dispense Valve .......................................................................7

Navigation Pad (FIG. 1) .........................................................................7

Locking and Unlocking the Trigger .......................................................7

Opening and Closing the Nozzle ..........................................................8

Typical Installation ....................................................................................9

Mounting Bracket ..................................................................................9

Oil Bar ...................................................................................................9

Installation ...............................................................................................10

Pressure Relief Procedure ..................................................................10

Grounding ...........................................................................................10

Pre-Installation Procedure ..................................................................10

Flushing ..............................................................................................11

Install the Metered Dispense Valve ....................................................11

Install the Extension Tube ..................................................................12

Install the Nozzle ................................................................................12

Preset Mode .............................................................................................13

Main Menu Screen ..............................................................................13

Calibration ...........................................................................................13

Manual Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Alternate Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

DISPENSE ..........................................................................................18

Preset Dispense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

TOTAL ................................................................................................21

UTILITY MENU ...................................................................................21

DEVICE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

SET-UP SCREENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

DEVICE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

GO BACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Contents

3A6673B 3

Pulse FC Mode ........................................................................................28

Enable Pulse FC Mode .......................................................................28

Activation ............................................................................................29

Calibration ..........................................................................................29

Manual Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

DISPENSE .........................................................................................31

Screen Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

UTILITY MENU ...................................................................................33

Service .....................................................................................................35

Battery Replacement ..........................................................................35

Parts .........................................................................................................36

Parts .........................................................................................................37

Related Kits ........................................................................................37

Troubleshooting ......................................................................................38

Error Codes .............................................................................................40

Technical Specifications ........................................................................41

FCC / IC Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Graco 5-Year Meter and Valve Warranty ...............................................43

Warnings

43A6673B

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this

equipment. The exclamation point symbol alerts you to a general warning and the hazard

symbols refer to procedure-specific risks. When these symbols appear in the body of this

manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols

and warnings not covered in this section may appear throughout the body of this manual where

applicable.

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components

will pierce skin. This may look like just a cut, but it is a serious injury that can result

in amputation. Get immediate surgical treatment.

•Do not point dispensing device at anyone or at any part of the body.

•Do not put your hand over the fluid outlet.

•Do not stop or deflect leaks with your hand, body, glove, or rag.

•Follow the Pressure Relief Procedure when you stop dispensing and before

cleaning, checking, or servicing equipment.

•Tighten all fluid connections before operating the equipment.

•Check hoses and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

•Do not operate the unit when fatigued or under the influence of drugs or alcohol.

•Do not exceed the maximum working pressure or temperature rating of the low-

est rated system component. See Technical Specifications in all equipment

manuals.

•Use fluids and solvents that are compatible with equipment wetted parts. See

Technical Specifications in all equipment manuals. Read fluid and solvent

manufacturer’s warnings. For complete information about your material, request

Safety Data Sheets (SDSs) from distributor or retailer.

•Turn off all equipment and follow the Pressure Relief Procedure when equip-

ment is not in use.

•Check equipment daily. Repair or replace worn or damaged parts immediately

with genuine manufacturer’s replacement parts only.

•Do not alter or modify equipment. Alterations or modifications may void agency

approvals and create safety hazards.

•Make sure all equipment is rated and approved for the environment in which you

are using it.

•Use equipment only for its intended purpose. Call your distributor for information.

•Route hoses and cables away from traffic areas, sharp edges, moving parts, and

hot surfaces.

•Do not kink or over bend hoses or use hoses to pull equipment.

•Keep children and animals away from work area.

•Comply with all applicable safety regulations.

Warnings

3A6673B 5

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and wind-

shield wiper fluid, be aware that flammable fumes can ignite or explode. To help

prevent fire and explosion:

•Use equipment only in well-ventilated area.

•Eliminate all ignition sources, such as cigarettes and portable electric lamps.

•Ground all equipment in the work area.

•Keep work area free of debris, including rags and spilled or open containers of

solvent and gasoline.

•Do not plug or unplug power cords or turn lights on or off when flammable fumes

are present.

•Use only grounded hoses.

•Stop operation immediately if static sparking occurs or you feel a shock.Do

not use equipment until you identify and correct the problem.

•Keep a working fire extinguisher in the work area.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent seri-

ous injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns.

Protective equipment includes but is not limited to:

•Protective eye wear, and hearing protection.

•Respirators, protective clothing, and gloves as recommended by the fluid and

solvent manufacturer.

WARNING

Models

63A6673B

Models

Model Swivel Extension Nozzle Fluid

Max Volumetric

Flow Rate

GPM LPM

26C384 1/2 NPT Rigid Automatic Oil 8 30

26C385 1/2 NPT Rigid Antifreeze Antifreeze 8 30

26C354 1/2 NPT Flexible Automatic Oil 8 30

26C355 1/2 NPT Flexible Antifreeze Antifreeze 8 30

26C356 1/2 NPT Rigid High Flow Oil 18 68

26C357 1/2 NPT Flexible High Flow Oil 18 68

26C358 1/2 NPT Gear Lube Manual Gear Lube 5 19

26C360 3/4 NPT Rigid High Flow Oil 18 68

26C361 3/4 NPT Flexible High Flow Oil 18 68

26C362 1/2 BSPP Rigid Automatic Oil 8 30

26C363 1/2 BSPP Rigid Antifreeze Antifreeze 8 30

26C364 1/2 BSPP Flexible Automatic Oil 8 30

26C365 1/2 BSPP Flexible Antifreeze Antifreeze 8 30

26C368 1/2 BSPP Rigid High Flow Oil 18 68

26C369 1/2 BSPP Flexible High Flow Oil 18 68

26C370 1/2 BSPP Gear Lube Manual Gear Lube 5 19

26C372 3/4 BSPP Rigid High Flow Oil 18 68

26C373 3/4 BSPP Flexible High Flow Oil 18 68

26C374 1/2 BSPT Rigid Automatic Oil 8 30

26C375 1/2 BSPT Rigid Antifreeze Antifreeze 8 30

26C376 1/2 BSPT Flexible Automatic Oil 8 30

26C377 1/2 BSPT Flexible Antifreeze Antifreeze 8 30

26C378 1/2 BSPT Rigid High Flow Oil 18 68

26C379 1/2 BSPT Flexible High Flow Oil 18 68

26C380 1/2 BSPT Gear Lube Manual Gear Lube 5 19

26C382 3/4 BSPT Rigid High Flow Oil 18 68

26C383 3/4 BSPT Flexible High Flow Oil 18 68

Overview

3A6673B 7

Overview

Metered Dispense Valve

NOTE: The metered dispense valve can be

set up to be used without a Pulse FC system,

or with a Pulse FC system with the installation

of a Pulse FC Starter kit (P/N 26C401).

Navigation Pad (FIG. 1)

The Navigation Pad includes 4 navigation

ARROWS (UP, DOWN, LEFT, RIGHT) and a

center, ENTER button.

Arrows: Move the cursor on the display.

ENTER button: Used to select or store an

entry.

Locking and Unlocking

the Trigger

The locking trigger feature locks the trigger in

the dispense position as shown in FIG. 2. To

release the lock, firmly squeeze the trigger to

the handle.

NOTE: Do no leave the metered dispense

valve unattended during a dispense.

FIG. 1

Navigation Pad ENTER

Display

Navigation

Arrows

FIG. 2

Unlocked

Locked

Overview

83A6673B

Opening and Closing the

Nozzle

•To open the nozzle, rotate the nozzle

clockwise.

•To close the nozzle, rotate the nozzle

counter-clockwise.

FIG. 3

Open

Closed

Typical Installation

3A6673B 9

Typical Installation

The typical installation shown in FIG. 4 is only

a guide. It is not a complete system design.

Contact your Graco distributor for assistance

in designing a system to suit your needs.

The metered dispense valve is not designed

for in-line installation.

Mounting Bracket

Mounting Bracket Kit 249440 is available for

mounting the metered dispense valve on a

console.

Oil Bar

An Oil Bar Kit is available for mounting one to

three metered dispense valves. Contact your

Graco Distributor for ordering details.

NOTE: The Utility Menu provides an option to

flip the metered dispense valve display for

easy viewing when the metered dispense

valve is installed in the Oil Bar.

FIG. 4

Ref Description

A Metered dispense valve

B Fluid shut-off valve

CHose

D Hose reel fluid inlet hose

E Hose reel

A Thermal Relief Kit (not shown) is

required. The kit required will vary by pump

selected.

FIG. 5

FIG. 6

Installation

10 3A6673B

Installation

Pressure Relief Procedure

Follow the Pressure Relief

Procedure whenever you see this

symbol.

1. Turn off the power supply to the pump or

close the fluid shut off valve (B).

2. Open the nozzle. Authorize and activate

a dispense. Trigger the metered

dispense valve into a waste container to

relieve pressure.

3. Open any bleed-type master air valves

and fluid drain valves in the system.

4. Leave the drain valve open until ready to

pressurize the system.

Grounding

Follow manufacturer’s recommendations to

ground the pump and fluid supply

container.

Ground the hose and reel or console. Leave

at least two threads bare when using PTFE

tape. The bare threads ensure a ground is

maintained.

To maintain grounding continuity when

flushing or relieving pressure: hold a metal

part of the metered dispense valve firmly to

the side of a grounded metal pail, then trigger

the metered dispense valve.

Hoses: Only use electrically conductive

hoses. Check electrical resistance of hoses.

If total resistance to ground exceeds 29

megohms, replace the hose immediately.

Pre-Installation Procedure

1. See Relieve pressure, page 10.

2. Close fluid shut-off valve (B, FIG. 4, page

9).

3. Ground the hose and reel or console

(see Grounding, page 10).

4. Flush equipment. See Flushing, page

11.

This equipment stays pressurized until

pressure is manually relieved. To help

prevent serious injury from pressurized

fluid, such as skin injection, splashing fluid

and moving parts, follow the Pressure

Relief Procedure when you stop

dispensing and before cleaning, checking,

or servicing the equipment.

The equipment must be grounded to

reduce the risk of static sparking. Static

sparking can cause fumes to ignite or

explode. Grounding provides an escape

wire for the electric current.

FIRE HAZARD

Conductive metal surfaces on the metered

dispense valve must not make contact with

any positively charged metal surface,

including (but not limited to), the starter

solenoid terminal, alternator terminal or

battery terminal. Such contact could cause

electrical arcing and a fire.

NOTICE

•If this is a new installation or if the fluid

lines are contaminated, flush the lines

before installing the metered dispense

valve. Contaminated lines could cause

the metered dispense valve to leak.

•Never dispense compressed air with

metered dispense valve. Dispensing

compressed air will damage the

metered dispense valve.

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