Graco Mini Fire-Ball 248097 Bedienungsanleitung

307883L

Instructions - Parts List

16, 55 or 275 Gallon

Stationary or Mobile Fluid

Dispense Package

For dispensing non-corrosive or non-abrasive lubricants in stationary or mobile

installations. For professional use only.

Models, page 2

Technical Data and Wetted Parts information for Fire-Ball Pumps used in these packages is provided in the

related pump manuals:

• 248097 - 16 gallon and 55 gallon, 3:1 - Instruction Manual 309868

• 203872 - 16 gallon and 55 gallon, 5:1 - Instruction Manual 309868

• 222095, 222065 - 55 gallon 10:1 - Instruction Manual 306726

• 204254, 203857 - 55 gallon 5:1 - Instruction Manual 306518

• 222087 - 275 gallon 5:1 - Instruction Manual 306518

Important Safety Instructions

Read all warnings and instructions in this

manual and the Fire-Ball®Pump

instruction manual. Save these

instructions.

Models

2307883L

Models

3:1 Fire-Ball 225 Pumps - 540 psi (37 bar, 3.7 MPa) Maximum Working Pressure

5:1 Fire-Ball 300 Pumps - 900 psi (62 bar, 6.2 MPa) Maximum Working Pressure

10:1 Fire-Ball 425 Pumps - 1800 (120 bar, 12.0 MPa) Maximum Working Pressure

*S = Stationary

M = Mobile

Model No. Description Type*

Approved Hose Kit Cover

Bung

Adapter

246904 16 gallon, open drum S 

24M262 S 

246906 55 gallon, open drum S

24M263 S

246907 55 gallon, closed drum or 275

gallon obround tank

S

24M264 S

Model No. Description Type*

Approved Hose Kit Cover

Bung

Adapter

Sturdi

Clamp

Hold-Down

Kit

225094 16 gallon, open drum S

241046 S

222086 16 gallon, open drum, truck

mounted

M 

241050 M 

225642 55 gallon, open drum S

241047 S

225640 55 gallon, closed drum S

241048 S

206655 55 gallon, closed drum, truck

mounted

M 

241051 M 

204264 55 gallon closed drum, truck

mounted

M

241052 M

225931 275 gallon obround tank S

241049 S

Model No. Description Type*

Approved Hose Kit Cover

Bung

Adapter

Sturdi

Clamp

Hold-Down

Kit

225782 55 gallon, open drum S

241054 S

225786 55 gallon, closed drum S

241055 S

206656 55 gallon, closed drum, truck

mounted

M 

241056 M 

222067 55 gallon, closed drum, truck

mounted

M

241057 M

Warnings

307883L 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and

warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about

your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment

and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may

look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or

servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure Relief Procedure and disconnect all power sources.

Warnings

4307883L

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be

aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Ground all equipment in the work area.

• Use only grounded hoses.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area

of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of

toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

WARNING

Installation

307883L 5

Installation

• Reference number and letters in parentheses in the

text refer to call outs in the figures and drawings.

• Always use genuine Graco Parts and Accessories,

available from your Graco distributor.

Grounding

Pump: use ground wire and clamp as shown in FIG. 1.

Remove the ground screw (Z) and insert through the

eye of the ring terminal at the end of the ground wire (Y).

Fasten the ground screw back onto the pump and

tighten securely. To order a ground wire and clamp

order part number 222011.

Air and fluid hoses: use only electrically conductive

hoses.

Air compressor: follow manufacturer’s recommenda-

tions.

Dispense valve: ground through connection to a prop-

erly grounded fluid hose and pump.

Solvent pails used when flushing: follow local code.

Use only conductive metal pails, placed on a grounded

surface. Do not place the pail on a nonconductive sur-

face, such as paper or cardboard, which interrupts

grounding continuity.

To maintain grounding continuity when flushing or

relieving pressure: hold metal part of the dispense

valve firmly to the side of a grounded metal pail, then

trigger the dispense valve.

CE Identification Label

(CE Marked Models Only)

To comply with CE directives, the CE identification label

must be affixed to the pump near the pump identification

label. Follow the label installation instructions included

with the Kit. Use a permanent marker to record the

installation date in the space provided and circle your

part number on the label.

The equipment must be grounded. Grounding

reduces the risk of static and electric shock by

providing an escape wire for the electrical current

due to static build up or in the event of a short circuit.

FIG. 1

FIG. 2

Installation

6307883L

Typical Installation for Stationary Mountings

NOTE: The typical installation shown in FIG. 3 is only an installation guide; it is not an actual system design. Contact

your Graco distributor for assistance in designing a system to suit your needs. See X on page X for the Mobile

Mounting installation.

A Fluid Dispense Line

B Pump

C Ground Wire

D Pump Runaway Valve

E Air Lubricator

F Bleed-type Master Air Valve

G Air Regulator

HAirFilter

J Main Air Line

Stationary Mounting Layout

• Plan the layout for easy operator access to the

pump air controls, sufficient room to change drums,

and a secure platform.

• For ease in changing drums, install a pump eleva-

tor.

Open Drum, Cover Mounted Pumps

1. Remove the original drum cover.

2. Place the cover (3) on the drum and fasten it with

the screws and washers provided.

3. Carefully guide the pump riser tube through the

mounting gasket.

Closed Bung-Type Drum

1. Loosen the drum cover vent plug and remove the

bung cover.

2. Install the pump through the bung hole until the

pump foot valve is 1/2 inch (13 mm) off the drum

bottom. Tighten the bung adapter.

FIG. 3

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Installation

307883L 7

Air Line and Accessories

NOTE: Install the air line accessories in the order shown

in the Typical Installation in FIG. 2, page 5.

• Use thread sealant on male threads except at swivel

connections.

• Install a pump runaway valve (D) to stop the pump if

the fluid supply is depleted. A pump that runs too

fast can be seriously damaged.

• Install a bleed-type master air valve (F) upstream

from the pump air regulator (G), but within easy

reach of the pump.

To order a 300 psi (21 bar, 2.1 MPa) maximum working

pressure, 1/2 inch npt bleed-type master air valve, part

number 107142.

• Install an air line lubricator (E) for automatic air

motor lubrication.

To order a 250 psi (17.5 bar, 1.75 MPa) maximum

working pressure air line lubricator, order a Part

Number below:

• 3/8 inch npt - 214847

• 1/2 inch npt - 214848

• Install an air regulator (G) to control pump speed

and pressure.

To order a 300 psi (21 bar, 2.1 MPa) maximum

working pressure regulator, order a Part Number

below:

• 3/8 inch npt - 109075

• 1/2 inch npt - 244844

• Install an air line filter (H) to remove harmful dirt and

contaminants from your compressed air supply.

To order a 250 psi (17.5 bar, 1.75 MPa) maximum

working pressure air filter, order a Part Number

below:

• 3/8 inch npt - 106148

• 1/2 inch npt - 214849

• Install a thermal relief kit on the dispensing valve

side of the pump to assist in relieving pressure in

the pump, hose and dispensing valve due to heat

expansion.

• To order an alternate relief kit for the 3:1

Fire-Ball 225 pumps - 540 psi (37 bar, 3.7 MPa)

order Part Number 235998.

• To order a thermal relief kit for the 5:1 Fire-Ball

pump - 900 psi (62 bar, 6.2 MPa) maximum

working pressure order Part Number 237893.

• To order a thermal relief kit for the 10:1 Fire-Ball

425 pump - 1600 psi (110 bar, 11.0 MPa) maxi-

mum working pressure order Part Number

240429.

Installing the Hose Kit

Assemble the hose kit as shown in FIG. 4.

NOTICE

Do not hang air accessories directly on the air inlet.

The fittings are not strong enough to support acces-

sories and may cause one or more to break. Pro-

vide a bracket on which to mount accessories.

A bleed-type master air valve is required in the

system to help reduce the risk of serious bodily injury,

including fluid injection, splashing in the eyes, and

injury from moving parts when adjusting or repairing

the pump. This valve relieves air trapped between

the valve and the pump to prevent the pump from

cycling unexpectedly.

FIG. 4

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Installation

8307883L

Typical Installation for Mobile Mountings

NOTE: The typical installation shown in FIG. 5 is only an installation guide; it is not an actual system design. Contact

your Graco distributor for assistance in designing a system to suit your needs.

K Hose Reel

L Truck Bed

M Hold Down Rods

N Compressor

P Ground Wires

Mobile Mounting Layout

Plan the layout for easy operator access to the pump air

controls, sufficient room to change drums, and a secure

platform.

Drum Mounting

1. Place the drum in the desired location.

2. Place the hold-down lugs (V) or drum locators (U)

around the drum base and bolt directly to the truck

bed or mounting platform (see FIG. 6).

FIG. 5

Installation

307883L 9

Open Drum, Cover-Mounted Pumps

1. Remove the original drum cover.

2. Mount the new drum cover and fasten.

3. Install shim (4) (if applicable for your model) on

drum cover.

4. Guide the pump riser tube through the mounting

hole.

5. Align the drum cover eyelets (Q) with the hold down

rods (T), install the cover brackets (S) and wing nuts

(R) and tighten securely (see FIG. 6).

M Hold Down Rods

Q Drum Cover Eyelets

R Wing Nuts

S Hold Down Brackets

T Drum Locators

U Hold Down Rod Lugs

Closed Bung-Type-Drum, Cover-Mounted

Pumps (FIG. 7)

1. Insert the pump riser tube through the gasket (W)

and drum cover (X). Fasten the Fire-Ball pump from

the top side and the Fire-Ball pump from the bottom

side.

2. Slide the rubber grommet (Y) tapered end down,

onto the riser tube and push it up against the pump

base.

3. Guide the pump riser tube through the drum bung

hole (Z) and place the cover on the drum.

4. Align the drum cover eyelets (Q) with the hold down

rods (T), install the cover brackets (S) and wing nuts

(R) and tighten securely (see FIG. 6).

Closed Bung-Type-Drum,

Sturdi-Clamp-Mounted Pumps (FIG. 8)

1. Remove the adjustable bung adapter from the pump

riser tube.

2. Screw the bung adapter (EE) into the bung hole.

3. Loosen the wing nuts (BB) and slide the clamp (AA)

onto the pump riser tube, up to the base.

4. Holding the clamp onto the pump, insert the pump

riser tube through the bung adapter, and lower the

pump until the clamp rests on the edge of the drum.

5. Install the sturdi-clamp so its upper jaw fits against

the pump base projection, its u-bold (DD) fits around

the riser tube, and its lower jaw fits against the bung

adapter. Tighten the wing nuts (BB).

6. Tighten the T-handle (CC) firmly to the side of the

drum.

W Gasket

X Drum Cover

Y Grommet

Z Bung Hole

FIG. 6

FIG. 7

Installation

10 307883L

AA Clamp

BB Wing Nut

CC T-Handle

DD U-Bolt

EE Bung Adapter

Operation

Pressure Relief Procedure

1. Close the pump air regulator and disconnect the air

supply hose.

2. Close the pump’s bleed-type master air valve

(required in the system).

3. Open the dispensing valve until pressure is fully

relieved.

If you suspect that the dispensing valve is clogged, or

that pressure has not been fully relieved after following

the steps above, very slowly loosen the dispensing

valve coupler or hose end coupling to relieve pressure

gradually, then loosen completely.

Start-up

1. Close the air regulators and bleed-type master air

valves to all but one pump.

2. Open the master air valve from the compressor.

3. For the pump that is connected trigger the dispens-

ing valve into a grounded metal waste container

making firm metal-to-metal contact between the

container and the valve. Open the bleed-type mas-

ter air valve and open the pump air regulator slowly,

just until the pump is running. When the pump is

primed and all air has been pushed out of the lines,

release the trigger.

4. If you have more than one pump, repeat this pro-

cess for each pump.

NOTE: When the pump is primed and with sufficient air

supplied, the pump starts when the dispensing valve is

opened and shuts off when closed.

5. Set the air pressure to each pump at the lowest

pressure needed to get the desired results.

6. Set the air pressure to each pump at the lowest

pressure needed to get adequate fluid delivery.

7. To shut off the system, always follow the Pressure

Relief Procedure.

FIG. 8

Trapped air can cause the pump to cycle

unexpectedly, which could result in serious injury

from injection, splashing or moving parts. Relieve

pressure when you stop pumping and before

cleaning, checking or servicing equipment.

((

Never exceed 180 psi (12.6, 1.2 MPa) maximum air

pressure to these pumps. Using higher air pressure will

cause the pump to over pressurize which may result in

component rupture and cause serious bodily injury.

NOTICE

Never allow the pump to run dry of the fluid being

pumped. A dry pump will quickly accelerate to a

high speed, possibly damaging itself. If your pump

accelerates quickly, or is running too fast, stop it

immediately and check the fluid supply. If the supply

container is empty and air has been pumped into

the lines, prime the pump and lines with fluid, or

flush it and leave it filled with a compatible solvent.

Be sure to eliminate all air from the fluid system.

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