Graco SaniForce STU Bedienungsanleitung

Repair/Parts

SaniForce® SaniForce®

SaniForce®Sanitary Sanitary

SanitaryTote Tote

ToteUnloader Unloader

Unloader

(STU) (STU)

(STU)3A5417L

For For

Foruse use

usewith with

withfood food

foodgrade grade

gradebulk bulk

bulksupply supply

supplyof of

ofmedium medium

mediumto to

tohigh high

highviscosity viscosity

viscosityproduct. product.

product.For For

Forprofessional professional

professional

use use

useonly. only.

only.Only Only

Onlyselect select

selectmodels models

modelsare are

areapproved approved

approvedfor for

foruse use

usein in

inexplosive explosive

explosiveatmospheres atmospheres

atmospheresor or

orhazardous hazardous

hazardous

locations. locations.

locations.See See

SeeConguration Conguration

CongurationMatrix Matrix

Matrixon on

onpage page

page6 6

6for for

formore more

moreinformation. information.

information.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandall

relatedmanuals.Save Save

Saveall all

allinstructions. instructions.

instructions.

PROVENQUALITY .LEADINGTECHNOLOGY .

Contents Contents

Contents

RelatedManuals............................................2

Warnings.......................................................3

CongurationMatrix......................................6

Troubleshooting............................................8

Parts..............................................................9

PumpModule..........................................11

Plates......................................................23

InatableSeals........................................25

ManualControl........................................26

Electro-PneumaticControl.......................27

LinerClamp.............................................28

WashBin.................................................29

TechnicalData...............................................30

Related Related

RelatedManuals Manuals

Manuals

ManualNumberTitle

3A5417SaniForceSanitaryToteUnloader(STU),Repair

3A5798SaniForce5:1SanitaryPumps,InstructionsandParts

3A5799SaniForce12:1SanitaryPumps,InstructionsandParts

3A5999SaniForceHighSanitationDiaphragmPumps,InstructionsandParts

3A6781SaniForce1590HighSanitationDiaphragmPump,RepairandParts

3A6779SaniForceHighSanitationDiaphragmPumps,Model3250,Operation

3A6783SaniForceHighSanitationDiaphragmPumps,Model3250,RepairandParts

3A1211SaniForceAirMotors,InstructionsandParts

3A6101EnclosedManualControls,Repair/Parts

3A6102Electro-pneumaticControls,Instructions-Parts

23A5417L

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthis

equipment.Theexclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbols

refertoprocedure-specicrisks.Whenthesesymbolsappearinthebodyofthismanualoron

warninglabels,referbacktotheseWarnings.Product-specichazardsymbolsandwarningsnot

coveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.

WARNING

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystem

cancauseelectricshock.

•Turnoffandremovepowerbeforedisconnectinganycablesandbeforeservicingor

installingequipment.Forcart-mountedmodels,unplugthepowercord.Forallother

units,disconnectpoweratthemainswitch.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaqualiedelectricianandcomplywithalllocal

codesandregulations.

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.

Paintorsolventowingthroughtheequipmentcancausestaticsparking.Tohelp

preventreandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,

andplasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen

ammablefumesarepresent.

•Useonlygroundedhoses.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworkingreextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeand

igniteammablevapors.Tohelppreventreandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

3A5417L3

Warnings

WARNING

SKIN SKIN

SKININJECTION INJECTION

INJECTIONHAZARD HAZARD

HAZARD

High-pressureuidfromdispensingdevice,hoseleaks,orrupturedcomponentswill

pierceskin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultin

amputation.Get Get

Getimmediate immediate

immediatesurgical surgical

surgicaltreatment. treatment.

treatment.

•Donotpointdispensingdeviceatanyoneoratanypartofthebody.

•Donotputyourhandovertheuidoutlet.

•Donotstopordeectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenalluidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

MOVING MOVING

MOVINGPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Movingpartscanpinchoramputatengersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,or

servicingequipment,followthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedureanddisconnectallpower

sources.

43A5417L

Warnings

WARNING

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowest

ratedsystemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Useuidsandsolventsthatarecompatiblewithequipmentwettedparts.See

Technical Technical

TechnicalData Data

Datainallequipmentmanuals.Readuidandsolventmanufacturer’s

warnings.Forcompleteinformationaboutyourmaterial,requestSafetyDataSheet

(SDS)fromdistributororretailer.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipment

isnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywith

genuinemanufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodicationsmayvoidagency

approvalsandcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouare

usingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtrafcareas,sharpedges,movingparts,and

hotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxicuidsorfumescancauseseriousinjuryordeathifsplashedintheeyesor

onskin,inhaled,orswallowed.

•ReadSafetyDataSheets(SDSs)toknowthespecichazardsoftheuidsyouare

using.

•Storehazardousuidinapprovedcontainers,anddisposeofitaccordingto

applicableguidelines.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventserious

injury,includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.

Protectiveequipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbytheuidandsolvent

manufacturer.

3A5417L5

CongurationMatrix

Conguration Conguration

CongurationMatrix Matrix

Matrix

Checktheidenticationplate(ID)fortheCongurationNumberofyoursystem.Usethefollowing

matrixtodenethecomponentsofyoursystem.

Sample Sample

SampleConguration Conguration

CongurationNumber: Number:

Number:STU STU

STUA01AAA1AA1C21 A01AAA1AA1C21

A01AAA1AA1C21

STU STU

STUA A

A01 01

01A A

AA A

A1 1

1AA AA

AA0 0

0C21 C21

C21

Sanitary

Tote

Unloader

FramePumpPlateSize

(Bin

Type)

Seal

Type

Seal

Mate-

rial

ControlsAccessoriesWashKitCertica-

tion

NOTE: NOTE:

NOTE:Somecombinationsarenotpossible.Pleasecheckwithyourlocalsupplier.

Sanitary Sanitary

Sanitary

Tote Tote

Tote

Unloader Unloader

Unloader

Frame Frame

FramePump Pump

PumpPlate Plate

PlateSize Size

Size

(Bin (Bin

(BinType) Type)

Type)

Seal Seal

SealType Type

Type

STU STU

STUA A

AStainless

Steel,Footed01 01

015:1DoubleBall

2pumpsA A

A44.375x40.375

(plywood)A A

AInatable

B B

BStainless

Steel,

Extended

Legs

02 02

025:1PrimingPiston

2pumps

B B

B43.9x39.9

(Buckhorn315)

(Schoeller315)

0 0

0None

03 03

0312:1PrimingPiston,2

pumpsC C

C55.5x42

(Goodpack)

04 04

045:1DoubleBall,4pumpsD D

D43.375x35.625

(TNT)

05 05

055:1PrimingPiston,4

pumpsE E

E43.5x40.375

(Arena)

06 06

0612:1PrimingPiston,4

pumpsF F

F41.32x38.9

(Ceva/Pallecon)

07 07

3250HSBallCheck,

P.SSPTPO,AODD,2

pumps

J J

J43.9x39.9

(Citadel)

12 12

3250HSBallCheck,

P.SSFKEO,AODD,2

pumps

0 0

0None

13 13

3250HSBallCheck,

P.SSPTPS,AODD,2

pumps

14 14

3250HSBallCheck,

P.SSSPSP,AODD,2

pumps

Seal Seal

SealMaterial Material

MaterialControls Controls

ControlsAccessories Accessories

AccessoriesWash Wash

WashKit Kit

KitCertication Certication

Certication

A A

APolychloro-

prene

(White)

1 1

1Enclosed

PneumaticAA AA

AABagClamp

Kit0 0

0NoneC21 C21

C21EN10204type2.1

B B

BEPDM(Black)2 2

2*Electro-

pneumaticAB AB

ABAcepticLiner

ClampKit1 1

1PolyTankKitC31 C31

C31EN10204type3.1

0 0

0None

*NotATEX.Notintendedforuseinexplosiveorhazardousenvironments.

63A5417L

CongurationMatrix

Approvals Approvals

Approvals

Allmodelsarerated:

andareFDA-compliant.

ATEXmodelswithpiston

pumpsarerated:II2GD

ExhIIAT4GbX

ExhIIIBT100°CDbX

ATEXmodelswithdiaphragm

pumpsarerated:II2GD

ExhIIA82°C...160°CGbX

ExhIIIBT135°CDb

Electro-pneumaticcontrol

panelcomponentapproval:

ConformstoULSTD508A

CertiedtoCSASTDC22.2No.14

3A5417L7

Troubleshooting

Troubleshooting Troubleshooting

Troubleshooting

1.FollowthePressureReliefProcedurein

theoperationmanualbeforeservicingthe

equipment.

2.Checkallpossibleproblemsandcauses

beforedisassemblingthesystem.

Problem Problem

ProblemCause Cause

CauseSolution Solution

Solution

Ramplatewillnotrise.RamUpairpressuresettoolow.IncreaseRamUpairpressure.

Ramstuckintote.Deateseal.Checkthatsealpressuregaugeon

frontofcontrolpanelreadszero.

Ramplatestucktobottomoftote.Pressairassistbuttonwhileraisingplate.

Ramplatewillnotlower.Cylinderlockactivated.Raiseplatetotop.Pulllockleverallthewayout.

Lowercylinder.

RamDownairpressuresettoolow.IncreaseRamDownairpressure.

Pumpsarenotevacuatingproduct.Troubleshootpump.

Inatablesealpressuresettoohigh.Decreaseinatablesealairpressure.

Pumpswillnotcycle.Airpressuretopumpsistoolow.Increasepumpairpressure.

Outletuidowblocked.Unblockpumpoutlet.

Pumpcyclesbutwillnot

prime.

Pumpisrunningtoofasttoprime.Pumpsprimebetteratslowerspeeds.Slowdown

pumpbyadjustingpumpspeedslowowcontrol

valve.

Pumpcycleuneven,diving

ondownstroke.

Pumpcavitatingonupstroke.Linerblockinginlet.Raiseplateandunblockinlet.

Producttoothicktoowintopumpinletfast.Slow

downpumpspeed.

Toteoutofproduct.

Pumpcycleuneven,diving

onupstroke.

Pumpcheckdamaged.Servicepump.

Inatablesealgetting

pinchedbetweenplateand

totewall.

Rampressuresettoohigh.Decreaseramairpressure.

Sealpressuresettoolow.Increasesealairpressure.

Sealcomingofframplate

whenplateisrising.

Sealnotretractingallthewaybefore

raisingramplate.

Increaseventuriow.

Productleakingpastseal.RamDownpressuresettoohigh.DecreaseRamDownairpressure.

Sealpressuresettoolow.Increasesealairpressure.

Cornersealsnotinplace.Installcornerseals.

Plateraisesorlowerstoo

quickly.

UporDownowcontrolvalvetoofar

open.

Adjustowcontrolvalve(s).

Controllevers/buttonsdo

notactuatevalves.

Notenoughairpressuresuppliedto

controls.

Increasecontrolsupplyairpressure.

83A5417L

Parts

Parts Parts

Parts

Frame Frame

FrameAssembly Assembly

Assembly

3A5417L9

Parts

FrameParts

Ref. Ref.

Ref.Part/Kit Part/Kit

Part/KitDescription Description

DescriptionQty. Qty.

Qty.

117P277FRAME2

217R829CROSSBAR1

317U808GASKET,aircylinder2

417R800*CYLINDER,air2

517P317RAIL2

617P310GATE1

717P348STOP,back1

8EQ1135WASHER,split,lock8

9129791BOLT,1/2–13x1.75,SST8

10128819BOLT,ange,1/24

1117W856BRACKET,cylinderlock2

1215E788PIN1

1317W852LATCH,cylinderlock2

14105473WASHER8

15109477SCREW8

1617S286ROD,linkage1

1717A237NUT,polymer-insert,

5/16–18

1817S287KNOB,cylinderlock1

1917S404TUBE,cylindertop2

2017S357TUBE,cylinderbottom2

2117S326MANIFOLD,cylinderair1

22129964FITTING,3/8tubex3.8M

npt

23101748PLUG,pipe1

2417N330VALVE,pilotcheck1

25108673FITTING,tee1

2617S358TUBE,cylinderbottom1

2717P353NUT16

2817V376PIN,clevis2

2917V377SCREW,3/8–16x1/2,with

o-ring

3017T272SCREW,seal6

Ref. Ref.

Ref.Part/Kit Part/Kit

Part/KitDescription Description

DescriptionQty. Qty.

Qty.

3117D281FITTING,elbow,3/8npt1

3217X715BUSHING,3/8nptx1/4

npt

3317P449GAUGE,0–160psi,1/4npt1

34102024WASHER,lock4

3517V380SCREW,1/4–20x22

36102023SCREW6or

3717U812FITTING,elbow,1/2tube

tostem

3817V408FITTING,1/8nptx3/8

tubePTC

3918A857ROD,extension,cylinder

lock

4018A858BRACKET,lockextension1

4117V612BRACKET,mufer2or

4217W334CLAMP,damping2or

4317V646TUBE,mufer2or

44128504BOLT4or

45104123WASHER,lock4or

46104121NUT4or

4717U809GASKET2

4817T103FITTING,3/8nptx1/2

tubePTC

4917V403ANTI-SIEZEAR

50———THREADTAPEAR

5115J074†LABEL2

5217Y665LASER1

5317Y875BRACKET,Laser1

*Kit25N605containsmaterialstorebuild2air

cylinders.

†Replacementlabelsavailableatnocost.

NOTE: NOTE:

NOTE:Replacementpumpairsupplyhoseisavailableina15footlength.Orderpartnumber

17Y413.

103A5417L

Andere Handbücher für SaniForce STU

Inhaltsverzeichnis

Andere Graco Industrieanlagen Handbücher

Graco

Graco 918478 Bedienungsanleitung

Graco

Graco Therm-O-Flow 200 Bedienungsanleitung

Graco

Graco Series A Bedienungsanleitung

Graco

Graco XM 255684 Bedienungsanleitung

Graco

Graco ProMix II Leitfaden

Graco

Graco Therm-O-Flow Plus Bedienungsanleitung

Graco

Graco President K Series Bedienungsanleitung

Graco

Graco 226816 Bedienungsanleitung

Graco

Graco 241619 Bedienungsanleitung

Graco

Graco XM PFP 273231 Gebrauchs- und Pflegehandbuch

Graco

Graco King E60 Bedienungsanleitung

Graco

Graco 243701 Datenblatt

Graco

Graco Therm-O-Flow 20 Stücklistenhandbuch

Graco

Graco 26C194 Bedienungsanleitung

Graco

Graco 24B237 Bedienungsanleitung

Graco

Graco G-Flex 1500 Gebrauchs- und Pflegehandbuch

Graco

Graco ProMix 2KS Bedienungsanleitung

Graco

Graco U-Cup Dura-Flo Lowers Bedienungsanleitung

Graco

Graco InvisiPac HM25 Stücklistenhandbuch

Graco

Graco 970086 Bedienungsanleitung

Graco

Graco Therm-O-Flow 200 Bedienungsanleitung

Graco

Graco SERIES J Bedienungsanleitung

Graco

Graco 116229 Bedienungsanleitung

Graco

Graco 24E656 Bedienungsanleitung

Beliebte Industrieanlagen Handbücher anderer Marken

ABB

ABB Unifix AD Handbuch

Mark 7

Mark 7 Evolution Bedienungsanleitung

Husky

Husky HyPET Bedienungsanleitung

bora

bora PM-1800 Bedienungsanleitung

Grizzly

Grizzly T32428 Bedienungsanleitung

Siemens

Siemens 8MF1 Series Bedienungsanleitung

ABB

ABB HT610965 Bedienungsanleitung

ABB

ABB SafeLink Bedienungsanleitung

Phoenix

Phoenix PHX-150 Bedienungsanleitung

ABB

ABB A165-L32 Bedienungsanleitung

ABB

ABB HT842936 Bedienungsanleitung

Hermetica

Hermetica 10 Series Bedienungsanleitung

HORNER

HORNER OEE Solution Bedienungsanleitung

Hammerhead

Hammerhead HG375 Bedienungsanleitung

SCHUNK

SCHUNK VERO-S NSE-A3 138 Gebrauchsanweisung

ABB

ABB HT566657 Bedienungsanleitung

Webasto

Webasto GSE CAN Bedienungsanleitung

ABB

ABB HT614003 Bedienungsanleitung