Gradall 534B-9 Bedienungsanleitung
PG - 1/96
NOTICE
The Gradall Company
406 Mill Avenue, S.W., New Philadelphia, Ohio 44663
FORM NO. 29018 - Revised 1/96
IMPORTANT SAFETY NOTICE
Safe operation depends on reliable equipment and proper operating
procedures. Performing the checks and services described in this manual will
help to keep your Gradall Material Handler in reliable condition and use of
the recommended operating procedures can help you avoid accidents.
Because some procedures may be new to even the experienced operator we
recommend that this manual be read, understood and followed by all who
operate the unit.
Danger, Warning and Caution notes in this manual and the FIEI Rough Terrain
Forklift Safety Manual will help you avoid injury and damage to the equipment.
These notes are not intended to cover all eventualities;it would be impossible to
anticipate and evaluate all possible applications and methods of operation for
this equipment.
Any procedure not specifically recommended by The Gradall Company must
be thoroughly evaluated from the standpoint of safety before it is placed in
practice. If you aren’t sure, contact your Gradall Material Handler
Distributor before operating.
Do not modify this machine without written permission from The Gradall
Company.
The Gradall Company retains all
proprietary rights to the infor-
mation contained in this manual.
The Company also reserves the
right to change specifications with-
out notice.
Gradall is a registeremark for
hydraulic excavators,hydraulic ma-
terial handlers and attachments man-
ufactured by The Gradall Company.
General
The manual provides important information to
familiarize you with safe operating procedures and
operator maintenance requirements for the Gradall/
534B-9MaterialHandler.
If you have any questions regarding the material
handler, contact your Gradall Material Handler
Distributor.
Operator Qualifications
Operators of the material handler must be in good
physical and mental condition, have normal reflexes
and reaction time,good vision and depth perception
and normal hearing. He/she* must not be using
medication which could impair his abilities nor be
under the influence of alcohol or any other drug
during the work shift.
The operator should also possess a valid, applicable
driver’s license and must have completed a course of
training in the safe operation of this type of material
handling equipment.
In addition, the operator must read, understand and
comply with instructions contained in the following
material furnished with the material handler:
This Operator’s Manual
FIEIRough Terrain Forklift Safety Manual
GradallMaterial HandlerSafety Manual
All instruction decals and plates
Any optional equipment instructions furnished
The operator must also read, understand and
comply with all applicable Employer, Industry and
Governmental rules, standards and regulations.
Regardless of previous experience operating similar
equipment, the operator must be given sufficient
opportunity to practice with the 534B-9 Material
Handler in a safe, open area(not hazardous to people
or property) to develop the skills and “ feel” required
for safe, efficient operation.
Though no offense or discrimination is intended,
only the masculine pronouns will be used
throughout the remainder of this manual.
Orientation
When used to describe location of components in
the material handler, the directions front, rear,
right and left relate to the orientation of a person
sitting in the operator’s seat.
INTRODUCTION
Related Manuals & Decals
Separate publications are furnished with the
material handler to provide information
concerning safety, replacement parts, maintenance
procedures, theory of operation and vendor
components. Replacement manuals, decals and
instruction plates can be ordered from your Gradall
MaterialHandler Distributor.
Serial Number Location
Specify Model and Serial Numbers when ordering
parts and when discussing specific applications and
procedures with your distributor. The model/serial
number plate is located on the right cab wall.
Nomenclature
The illustrations on page 3 include nomenclature
applied to major components of the material handler.
The term “handler” will be used throughout the
balance of this manual in place of the words”material
handler”.
2
*
3
NOMENCLATURE
SAFETY HIGHLIGHTS
Read and understand this manual, the Gradall Ma-
terial Handler Safety Manual and all instructional
decals and plates before starting, operating or per-
forming maintenance procedures on this equipment.
Most safety notes included in this manual involve
characteristics of the Model 534B-9 Material
Handler. Refer to the FIEI Rough Terrain Forklift
Safety Manual and the Gradall Material Handler
Safety Manual for safety precautions relating to
general material handling procedures and practices.
Operators of this equipment must have successfully
completed a training program in the safe operation
of this type of material handling equipment.
Regardless of previous experience operating similar
equipment, the operator must be given sufficient
opportunity to practice with the 534B-9 Material
Handler in a safe open area(not hazardous to people
or property)to develop the skills and”feel”required
for safe, efficient operation.
Watch for these symbols; they are used
to call your attention to safety notices.
This symbol indicates an extreme hazard which
would result in high probability of death or
serious injury if proper precautions are not
taken.
This symbol indicates a hazard which could
result in death or serious injury if proper
precautions are not taken.
This symbol indicates a hazard which could
result in injury or damage to equipment or
property if proper precautions are not taken.
4
Located on Dashboard
PartNo.9100-3039
9100-3039
Decals
9103-3089
Located on Dashboard
PartNo.9103-3089
9100-3040
Located on Dashboard
PartNo.9100-3040
Located on Boom Lever Knob
PartNo.9100-3044 Located on Right Cab Wall
Part No.9103-3279
5
Decals (cont.)
Located on Dashboard
PartNo.9103-3341
FOR LONGER TURBOCHARGER
LIFE,IDLE ENGINE AT LEAST
I MINUTE AFTER START-UP
AND BEFORE SHUT-DOWN.
TO PREVENT ENGINE RING
GEAR DAMAGE, WAIT 10
SECONDS AFTER ENGINE
STOPS BEFORE ATTEMPTING
TO RESTART.
FOROPTIMUMCONTROLANDBRAKE
LIFE, US LOW GEAR WHEN
DESCENDING STEEP GRADES.
Located on Dashboard
PartNo.9103-3443
WHEN TRAVELLING AT HIGH SPEEDS
FOR OVER 2 MILES, DISENGAGE
REAR HUBS BY REVERSING SMALL
COVER PLATE AT HUB CENTER.
9103-3418
Located on Dashboard
PartNo.9103-3418
Located on Left Cab Wall
PartNo.9103-3396
534B-9
9103-3395
Located on Mudguard
PartNo.9103-3395
6
Decals (cont.)
IMPORTANT
To prevent damage to the electrical system when
using booster battery or charger, always connect
(+)POSITIVETOPOSITIVE
( -) NEGATIVE TO NEGATIVE
Located on Battery Cover
PartNo.7702-3007
HOT EXHAUST
Located on Engine Cover
PartNo.7734-3018
DEATH
OR INJURY MAY RESULT FROM
CONTACTINGELECTRICALLINES.
UNLAWFUL
TO PLACE ANY PART OF THIS
MACHINE OR LOAD WITHIN 10
FEET OF HIGH VOLTAGE LINES
OF UP TO 50,000 VOLTS.
Located on Mudguard
PartNo.8360-1011
PARK BRAKE
PULL TO SET
PUSH TO RELEASE
Located on Seat Pedestal
PartNo.9104-3129
PARK BRAKE
OFF ON
DO NOT ENGAGE PARK
BRAKE WHILE MACHINE IS IN
MOTION - STATIC BRAKE ONLY
Located on Dashboard (Recent units)
PartNo.9108-3269
7
HYDRAULICOIL
7702-3006
Located on Hydraulic Reservoir
PartNo.7702-3006
Located on Boom
PartNo.9100-3031
Located on Right Cab Wall
PartNo.9106-3047
FUEL - DIESEL
EXTINGUISH ALL OPEN FLAME
AND SMOKING MATERIALS
WHEN REFUELING 9100-3052
Located on Fuel Tank
PartNo.9100-3052
Decals (cont.)
DO NOT INSERT HAND IN
OPENING WHILE ENGINE
IS RUNNING 9103-3011
Located on Engine Cover
PartNo.9103-3011
DO NOT USE OXYGEN
USE “OIL PUMPED OR DRY NITROGEN.”
CONSULTDEALERBEFORECHARGINGACCUMULATOR
9104-3206
Located on Accumulator
PartNo.9104-3206
PINCH POINT AREA
TO PREVENT INJURY, KEEP
CLEAR ANYTIME MACHINE
IS RUNNING. 9104-3209
Located on Rear of Frame
PartNo.9104-3209
TO PREVENT
INJURY, KEEP
OUT OF BOOM
HOLES.
Located on each side of boom
PartNo.7702-3009
7702-3009
8
PRESSURIZED-
COOLINGSYSTEM
REMOVE CAP
SLOWLY
9104-3210
NO RIDERS
9104-3211
Located at Cab Entrance &
on Engine Cover
Part No. 9104-3211
Located on Engine Cover
Part No. 9104-3210
DO NOT USE THIS MACHINE
FOR LIFTING PERSONEL.
Located on Mudguard
PartNo.9104-3215
9104-3215
INSURE FORKS ARE LEVEL AND
LOAD IS SECURE BEFORE ROTATING
LOAD WHEN EQUIPPED WITH SWING
FORKS. BOOM SHOULD BE PROPERLY
SHIMMED TO MINIMIZE TWIST.
LOSS OF LOAD WILL RESULT FROM
MISSUE OF SWING FORKS. 9104-3173
Located on left cab wall
PartNo.9104-3173
Optional Equipment Decals
AUXILIARY CONTROLS
LEVER
OPERATION
LEFT/DOWN
RIGHT/UP
9103-3417
Located on Instrument Console
PartNo.9103-3417
AUXILIARYCONTROLS
LEVER BUTTON
OPERATION FUNCTIONS
LEFT/DOWN
9
Located on Instrument Console
PartNo.9103-3394
ENERGIZE WHILE STARTING
ETHER
Located on Dashboard
PartNo.9108-3363
RIGHT/UP
CHECK TO ASSURE QUICK SWITCH
PIN IS FULLY ENGAGED AND LOCKED
AFTER ATTACHMENT CHANGE.
Located on Boom Head
PartNo.9103-3023
Located on Seat Pedestal
PartNo.9102-3006
Located on Attachment
PartNo.9015-3001
GRADGRAD
GRADGRAD
GRADALLALL
ALLALL
ALL
•
406 HILL AVE. S.W. NEW PHILADELPHIA. OHIO MADE IN U. S. A.
THECAPACITYOFFORKLIFT.ATTACHMENTANDFORK
COMBINATIONMAYBELESSTHANTHECAPACITYSHOWN
ONATTACHMENT-CONSULTFORKLIFTNAMEPLATE
ANDALSOINSUREFORKSAREOFPROPERSIZE.
9103-3394
ATTACHMENT
SERIAL NUMBER
WEIGHT
CAPACITY
HYD. PRESSURE
9102-3006
2-9103-3023
9015-3001
MAST
SIDE
SHIFT
SWING
PANEL
SUPPORT
Inhaltsverzeichnis
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