GrassFlap 48K Bedienungsanleitung
GrassFlap.com Phone: (502) 594-3546
Parts List
10-99-51
Bushing Kit for
Pedal Hex
10-99-12
Deector Angle
10-99-15
Blocker Plate
10-99-29
Hinge Plate Low Prole
10-99-52
Bushing Kit for
Flap Hex 10-99-11
Flap Spring
10-99-31
Low Prole
Spring Mount
10-99-22
Clevis Pin
10-99-28
Bushing Cable Pin
Flap End
5/16 x 3/4
Carriage Bolt
Rev 10.2021
10-99-41
SEL Pedal Assembly
10-99-08
Cable 50 Inch
or
10-99-07
Cable 70 inch
10-99-21
Clevis Kit
10-99-32
Bushing
Spring Bolt
GrassFlap 48K Assembly Instructions
10-99-56
Flap Mount 10
10-99-07
Cable 70 Inch 10-99-35
SE Pedal Assembly
10-99-21
Clevis Kit
10-99-51
Bushing Kit for
Pedal Hex
Cable
Tie
Grass
Flap
grassflap.com
Instruction videos available online at
http://www.youtube.com/user/GrassFlap
and at GrassFlap.com
PLEASE READ!
If you are having ANY ISSUES
with assembly or operation.
Please contact us at:
(502) 594-3546
or
david@grassap.com
STEP 1
GrassFlap 48K Assembly Instructions
GrassFlap.com Phone: (502)594-3546 3
STEP 3
STEP 2
Install no-drill mount.
A) Place 3/8-16 x 1-1/4” carriage bolts from the
underside of mount prior to installing to deck.
B) Install no-drill mount using 3/8-16 x 1” hex bolts
and nuts as shown.
Add second hole on
2021 or newer mowers
Tools List
Wrench & Socket - 7/16”, 1/2”, 9/16”
Drill Bit - 1/4”, 11/32”, 13/32”
Pliers
Center Punch
Zip Ties
Saw
Snips
Hammer
Drill
A
B
Bolt On Spring Mount
A) Place spring mount on ap so large hole on spring
mount ts over nut on pivot bolt (do not loosen pivot
bolt nut).
B) Install spring mount as shown using 5/16-18 x 3/4”
carriage bolt provided through slot and snug.
STEP 5
A
B
Cut blocker plate to length.
A) Position blocker plate front to back on discharge with
minimum ½ inch overhang at rear. Blocker plate
should be even with bottom of deck at rear of
discharge. Level top edge to be parallel to top of deck.
B) Mark and cut the blocker plate length leaving a
minimum of 1/2” overhang front and back.
C) Trim and round corners for clean look.
Install Blocker Plate and Deector Angle
A) Reposition blocker plate to deck and clamp it to the
hinge plate. Drill two 1/4” holes in blocker plate.
Start tee nut into holes from back side. Start
screws into tee nuts. Do not tighten yet. Caution:
do not drive tee nut completely through plate or
damage to threads may occur.
B) Slide deector angle between blocker plate and
hinge plate with red tape against hinge plate.
C) Check deector angle for interference when ap is
closed, trim or notch with tin snips if needed.
D) Peel tape and apply angle to hinge plate, leave 1/16”
minimum gap between bottom of angle and top of
deck/ap mount.
STEP 6
STEP 4
Mount ap assembly to no-drill.
A) Use 3/8-16 x 1-1/4”carriage bolts installed on step 2.
B) Place 4 at washers on each bolt, then place ap
assembly on bolts. Start nuts on bolts but do not
tighten yet.
C) Position blocker plate between deck and hinge
plate assembly.
D) Make sure ap is ush with opening and tighten
bolts.
GrassFlap 48K Assembly Instructions
GrassFlap.com Phone: (502)594-3546 4
STEP 7
Secure Blocker Plate & Attach Flap Spring
A) Drill and install six remaining tee nuts and bolts to
secure blocker plate.
B) Use a small box end wrench to hook spring over
post on hinge assembly.
C) If needed, reposition ap to make good seal. Tighten
ap mounting bolts
GrassFlap.com Phone: (502)594-3546 5
GrassFlap 48K Assembly Instructions
STEP 8
Install Cable
A) Slip rubber boot o tting by pulling at base of boot.
Remove Nut 1 and slip cable wire into slot.
B) Put cable tting into hole and snug jam nuts leaving
minimum thread showing between Nut 1 and
rubber boot.
DO NOT connect clevis to ap at this time.
DO NOT OVERTIGHTEN NUTS.
Nut 1
BootNut 1 Fixed Clevis
Nut 2
PEDAL END
(Cable Installaon, step 1 and 4, AREAS TO
PAY PARTICULAR ATTENTION TO, Recommended cable roung, WARNINGS)
(Recommended cable roung, SECURE
WITH CABLE CLAMP/ZIP TIE)
Cable Installaon, step 2,
PROPER PEDAL HEIGHT)
(Cable Installaon, step 3, MAINTAINING THE CABLE)
FLAP END
(Cable Installaon, step 1 and 4, AREAS TO
PAY PARTICULAR ATTENTION TO, page 6 installaon guide, WARNING)
ROUTING
(Cable Installaon, step 4, AREAS TO PAY PARTICULAR
ATTENTION TO)
(Cable Installaon, step 5, REFERENCE 6” RADIUS)
(See recommended cable roung)
GrassFlap.com Phone: (502)594-3546 6
GrassFlap Cable Installation
WARNING: PROPER CABLE INSTALLATION AND MAINTENANCE
IS CRITICAL TO LIFE OF CABLE
4) AREAS TO PAY PARTICULAR ATTENTION TO ARE:
1. Do not bend cable wire.
2. Make certain the cable is not in a bind when the deck is raised either manually
or when mowing.
3. Leave enough slack where the cable is tied to mower to keep out of the belts
for the deck to raise and lower without straining the cable.
4. Avoid direct heat on cable, do not route near muer
5. Maintain recommended bend radius of 6 inches for all bends.
3) MAINTAINING THE CABLE:
1. Be sure the rubber boot is in place to keep dirt and water out of cable.
2) PROPER PEDAL HEIGHT:
1. Adjust pedal height so pedal bottoms out with full pressure to
prevent cable from carrying full weight of operator. Start with
cable tting as shown - adjust pedal end to raise pedal, adjust
ap end to lower pedal. Verify pedal height with ap in
balance (half open) position.
DO NOT BEND
1) Improper cable routing WILL cause failure, usually within
the rst month of use. The rst 1/2 inch of cable conduit
(black exible part) must be straight in line with the end tting.
Cable wire near ball must not be bent during installation.
R
e
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e
6
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a
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.
5) MINIMUM BEND RADIUS
GrassFlap.com Phone: (502)594-3546 7
How to set
pedal height:
Pedal End
(1 thread showing)
Flap End
(1 thread showing)
this side
this side
GrassFlap.com Phone: (502)594-3546 8
SE Pedal SEL Pedal
Step 4
Step 5
Step 2
Position removable clevis onto cable ball.
Step 1
Pull rubber boot o of cable tting and spin nut 1
o of cable tting. Spin nut 2 onto tting so one
thread is showing.
SE & SEL Pedal Cable Installation
1 thread
Nut 1
Nut 2
For video showing
how to install cable
on pedal scan using
phone camera.
Secure with
cable tie
A) Once pedal is installed on mower attach cable clamp
or zip tie to secure cable.
B) Verify everything is in place and secure.
A) Position removable clevis on pedal with clevis slot
on cut out side of pedal.
B) Insert 1/4 pin with head on same side as clevis slot.
C) Insert cotter pin and wrap around pin to secure.
C
A
B
A) Slip cable wire into slot.
B) Spin nut 1 onto tting to secure cable to pedal.
DO NOT OVERTIGHTEN NUTS.
C) Push rubber boot back onto tting.
Step 3
GrassFlap.com Phone: (502)594-3546 9
SE Pedal Location & Cable Routing
Option 1
Option 2
Option 3
Preferred locations for SE pedal assembly.
WARNING:
First
½” after
tting must
be straight
SE Pedal Cable Routing
on Stand-On
Tie cable
down
WARNING:
First ½” after
tting must
be straight
WARNING:
First ½” after
tting must
be straight
2x
Install Pedal
A) Mark and drill two 11/32” holes, if needed, for pedal
mounting bolts.
B) Tighten two 5/16” x 1” carriage bolts to secure pedal
assembly to mower deck.
Option 1
Secure with
zip-tie Option 2 SE Pedal Cable Routing
on Zero Turn
WARNING:
First
½” after
tting must
be straight
A
B
C
D
FLAP CONNECTION
3/16”
Clevis Pin
10-99-22
Bushing Cable
Pin Flap End
10-99-28
Flap Connection:
A) Place 1/4”bushing in ap.
B) Slip clevis onto ap.
C) Insert 3/16 pin with head
on spring side.
D) Insert cotter pin and bend
around pin.
Cotter Pin
Cotter Pin
WARNING:
First ½” after
tting must
be straight
WARNING:
First ½” after
tting must
be straight
A
B
C
D
FLAP CONNECTION
3/16”
Clevis Pin
10-99-22
Flap Connection:
A) Place 1/4”bushing in ap.
B) Slip clevis onto ap.
C) Insert 3/16” pin with head
on spring side.
D) Insert cotter pin and bend
around pin.
Bushing Cable
Pin Flap End
10-99-28
Zip Tie Cable
to Pedal
2x
Install Pedal
A) Mark and drill two 11/32” holes, if needed, for pedal
mounting bolts.
B) Tighten two 5/16” x 1” hex bolts to secure pedal
assembly to mower deck.
GrassFlap.com Phone: (502)594-3546 10
SEL Pedal Location & Cable Routing
Preferred location for SEL pedal assembly.
WARNING:
First
½” after
tting must
be straight
Dieses Handbuch passt für folgende Modelle
1
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