Grate Fires GE201G30B30N Einrichtungshandbuch

INSTALLATION OPERATION

AND SERVICE MANUAL

THE ROGERS

VENTED DECORATIVE GAS APPLIANCE/

DECORATIVE COAL SET

PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING AND OPERATING

THE APPLIANCE.

INSTALLER: Leave this anual with the appliance.

CONSUMER: Retain this anual for future reference.

WARNING: If the infor ation in this anual is not followed exactly, a fire or

explosion ay result causing property da age, personal injury or loss of life.

- Do not store or use gasoline or other fla able vapors and liquids in the vicinity of this or

any other appliance

WHAT TO DO IF YOU SMELL GAS:

*Do not try to light any appliance.

*Do not touch any electrical switch; do not use any phone in your building.

*I ediately call your gas supplier fro a neighbors phone. Follow the gas suppliers

instructions.

*If you cannot reach your gas supplier; call the fire depart ent.

- Installation and service ust be perfor ed by a qualified installer, service agency or the gas

supplier.

Warning: This appliance is equipped for either Natural or Propane Gas. Field conversion is not per itted.

This appliance can be returned for conversion.

Pg. 1

The Evans consists of a cast iron grate and a gas coal burner co plete with

ver iculite and coals.

MODELS SIZE MINIMUM FIREPLACE SIZE

GE201G30B30N

GE201G30B30P

18.5" W.F., 13" W.B., 9.5" D., 13"H. 19" W., 13.5" W.B., 10" D.,

13.5" H.

Mini u flue size 6".

Maxi u BTU for Natural Gas - 30,000 intake

Maxi u BTU for Propane - 25,000 intake

INTRODUCTION

Grate Fires was the first co pany in A erica to provide authentic, heat generating fires with

si ulated coals. We have been in business since 1995.

Please read this anual carefully before operation of the appliance. Then relax, sit back and enjoy

your new fire.

1. GENERAL INSTRUCTIONS FOR INSTALLING THE EMBERS VENTED

DECORATIVE GAS COAL BURNER

(a) Grate Fires products should be installed by a co petent gas appliance installer and ust be

installed only in a solid fuel burning fireplace with a working flue and constructed of non-

co bustible aterial. There ust be an adequately sized flue. The draw of which ust be

adequate to safely vent all e issions to the outside without spillage.

(b) The installer should assure that the chi ney is sound, free fro obstructions and able to vent

all flue products safely to the outside. The area of the hearth surrounding the fire should be

of non-fla able aterial, such as fire resistant brick or refractory.

The area i ediately in front of the appliance should be ade of nonfla able aterial as

well. Carpets of fla able aterial should be at least (4) inches fro either side of the

appliance and one foot fro the front.

ay choke the burner.

(d) When supplied as a vented decorative coal set, the product ay be installed in a non-

co bustible hearth having an adequate asonry tile or lined chi ney.

THE ROGERS

Pg. 2

(e) A s oke test (see #8) ust be conducted prior to leaving the connected appliance to assure

that all flue products are exhausted properly and that there is no spillage of fu es back into

the roo . All restrictors blocking the chi ney shall be re oved. Certain types of chi ney

caps and hoods have an adverse effect on the “draw” of the chi ney, particularly with open

decorative effect gas fires , and they should be re oved if it is confir ed that they are

adversely affecting the “draw” of the chi ney. The chi ney should serve only one

fireplace; gas/coal fires should never be connected to an existing flue that is serving another

appliance.

NOTE: THE INSTALLATION MUST CONFORM WITH LOCAL CODES OR IN THE

ABSENCE OF LOCAL CODES, WITH THE CURRENT NATIONAL FUEL GAS CODE,

ANSI Z 223.1/NFPA 54 OR THE NATURAL GAS AND PROPANE INSTALLATION

CODE, CSA B149.1. A 1/8 INCH N.P.T. PLUGGED TAPPING, ACCESSIBLE FOR TEST

GAGE CONNECTION MUST BE PROVIDED, IMMEDIATELY UPSTREAM OF THE

GAS SUPPLY CONNECTION TO THE APPLIANCE.

Adequate co bustion and ventilation air ust be provided.

The appliance and its individual shutoff valve ust be disconnected fro the gas supply piping

syste during any pressure testing of that syste at pressures in excess of ½ psi. (3.5kPa).

The appliance ust be isolated fro the gas supply syste by closing its individual anual shutoff

valve during any pressure testing of the gas supply syste at test pressures equal to or less than ½

psi. (3.5kPa).

2) AIR FOR COMBUSTION AND VENTILATION

In open roo s of nor al construction (without stor windows or tightly fitting doors) sufficient

co bustion air can usually be supplied by infiltration. Ensure that the installation location is

adequately ventilated and that air flow is not obstructed around the appliance.

3) APPLIANCE LOCATION CLEARANCE

(a) Due to high te peratures the appliance should be located out of traffic areas and at least 36"

away fro furniture and draperies.

(b) Children and adults should be alerted to the hazards of high surface te peratures and open

fla es.

( c) Young children should be carefully supervised when they are in the sa e roo as the

appliance.

(d) Clothing or any fla able aterial should not be placed on or near the appliance.

(e) Any safety screen or guard re oved for servicing an appliance ust be replaced prior to

operating the appliance.

Pg. 3

(f) MINIMUM CLEARANCES TO NON COMBUSTIBLES: Sides 0", Back 0", Floor 0".

(g) MINIMUM CLEARANCES TO COMBUSTIBLES: Side 4", Back 0", Floor 0", to

co bustible antle 8". Mantle ay extend up to 12" fro the wall.

(h) When there is no existing fireplace or in new construction, the appliance ay be installed

using a 6" “B” vent with our 20" Zero Clearance Firebox.

4) NATURAL GAS AND PROPANE PIPING

(a) The installation ust confor with local codes or, in the absence of local codes, with the

current National Fuel Gas Code ANSI Z223.1/ NFPA 54 in the US or the natural gas and

propane Installation Codes, B149.1 in Canada.

(b) Before any syste of gas piping is finally put to service, it should be carefully tested to

ensure it is gas tight. As an aid in deter ining where the gas ay leak, it is reco ended

that a soap suds solution be used. Under no conditions shall a live fla e or fire be used to

locate a gas leak.

( c) The ini u inlet gas pressure per issible is 5" W.C. for natural gas and 10" W.C. for

propane gas for the purpose of input adjust ent.

(d) The axi u inlet gas supply pressure per issible is 13.8 W.C. (3.45 kPa) propane and

7.7 W.C. (3.45 kPa) natural gas.

(e) A ½" natural gas supply pipe is required to ensure adequate capacity. It is reco ended

that a union be placed in the supply piping to facilitate the easy re oval and servicing of the

burner asse bly.

(f) This appliance has been set for 30,000 btu/h for natural gas and 25,000 btu/h for propane at

sea level rating. Adjust ent to orifice size ust be ade for altitudes above 2000 feet.

Consult with the anufacturer for reco endations.

5) VENTING

When installing this appliance into a fireplace it is reco ended that the chi ney be thoroughly

cleaned before installation and checked for soundness and general condition.

(a) The flue dia eter ust be no less than 6 inches. The height of the chi ney ust be a

ini u of 12 feet. The fireplace should be serviced annually and the chi ney checked

Pg. 4

for soot buildup and/or chi ney falls of aterial that could over a period, choke the burner.

If the chi ney shows signs of deterioration it is reco ended that a suitable liner be

installed.

(b) Where there is no existing chi ney or in new construction the appliance ay be installed

using 6" dia eter “B” vent and the horizontal vent length is not to exceed 6 feet.

( c) When this unit is installed in an existing fireplace the da per ust be welded or bolted in a

ini u open position of 21.7 square inches for a 12 foot chi ney or re ove it

co pletely. The ini u size flue opening is 6 inches.

CAUTION: Do not connect this appliance to a chi ney flue serving a separate solid-fuel burning

appliance.

6) ROGERS GRATE ASSEMBLY INSTRUCTIONS

Parts: Back, 2 Sides, Front, Coverplate, 8 Bolts, 8 Nuts

1) Lay rear piece on flat surface, face up.

2) Attach end pieces with legs to back. End pieces have etal extending

1/4" beyond on leg. This leg goes to the rear. Do not tighten bolts.

3) Attach front piece to ends. Thin side of front piece goes on top.

4) Gradually tighten bolts until front, rear and ends are aligned. Do not

over tighten.

7) INSTALLATION INSTRUCTIONS

IMPORTANT: The ain supply shut-off valve/tap ust never be located inside the firebox and

ust be within ar ’s length fro the fire and accessible at all ti es.

Grate Fires cannot and will not accept any warranty clai if the appliance has not been

installed to co ply with the following instructions and with local and national codes.

(a) Check all screws and nuts on the burner for tightness of connection. With the controls facing

the front, center the burner tray in the base of the fireplace.

(b) Before you connect the burner, carefully place the grate over the burner tray aking sure

there is a 3/4" gap between the grate and the back of the burner tray. When properly

positioned no part of the burner tray ay project beyond the vertical opening of the

fireplace.

( c) Te porarily re ove the grate and connect the burner using a 3/8" flex hose to the gas line

located inside the fireplace. The supply pressure at the fire should be no less than 5 W.C. for

natural gas and 10 W.C. for propane. When possible bring the gas line up through the back

right side corner.

(d) Fill the burner tray with ver iculite and place the coals. (see picture)

(e) Replace the grate before lighting.

Pg. 5

GE201 B30

Pg. 6

Pg. 7

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion ay result

causing property da age, personal injury or loss of life.

A. This appliance has a pilot which ust be lighted by hand. When lighting the pilot, follow these

instructions exactly.

B. BEFORE LIGHTING s ell all around the appliance area for gas. Be sure to s ell next to the floor

because so e gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

* Do not try to light any appliance.

* Do not touch any electric switch; do not use any phone in your building.

* I ediately call your gas supplier fro a neighbor’s phone. Follow the gas

supplier’s instructions.

* If you cannot reach your gas supplier. Call the fire depart ent.

C. Use only you hand to push in or turn the gas control knob. Never use tools. If the knob will not push

in or turn by hand, don’t try to repair it. Call a qualified service technician. Force or atte pted

repair ay result in a fire or explosion.

D. Do not use this appliance if any part has been under water. I ediately call a qualified service

technician to inspect the appliance and to replace any part of the control syste and any gas control

which has been under water.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety infor ation above on this sheet.

2. If using a grate, re ove control access panel below grate.

3. Push in gas control knob slightly and turn clockwise º to “OFF”

NOTE: Knob cannot be turned fro “Pilot to “OFF” unless the knob is

pushed in slightly. Do not force.

4. Wait five inutes to clear out any gas. Then s ell for gas, including near the floor. If you s ell gas,

STOP! Follow “B” in the safety infor ation above on this page. If you don’t s ell gas, go to the

next step.

5. Push in gas control knob slightly and turn counter clockwise » to “Pilot.

6. Depress the control knob fully and push spark igniter button several ti es to light the pilot.

7. Continue to hold the control knob in for about 60 seconds after the pilot is lit.

NOTE: If the pilot extinguishes, repeat steps 1, 2, 3 and 4.

8. Turn the control knob counter clockwise » to “ON”.

9. Adjust the HI-LO fla e control knob to desired setting.

Pg. 8

NOTE: *If the unit is hot, wait 5 inutes to relight the pilot.

*If control knob does not pop up when released STOP, and i ediately call

your service technician or gas supplier.

10. Replace control access panel below grate.

11. Wall switch or re ote ay now be used to turn ain fla e ON and OFF.

TO TURN OFF GAS TO APPLIANCE

1. Re ove control access panel below grate.

2. Push in gas control knob slightly and turn clockwise to “OFF” position. Do not force.

3. Replace control access panel below grate.

8) OPERATION

(a) Testing, adjusting and checking burner and controls. Follow the instructions and

illustrations given in the drawing to prepare the burner for firing.

To light the burner follow the instructions given on the plate attached to the appliance and

shown below.

Test and adjust all controls under actual operating conditions and in accordance with

applicable local and national installation codes for gas burner appliances.

When lighting the burner wait five (5) inutes to clear and any gas. If you then s ell gas,

stop. Follow “B” in the safety infor ation above. If you don’t s ell gas, go to the next step

in the lighting instructions.

NOTE: If the piezo igniter fails, the pilot can be lit anually as follows:

1) Position the control knob to “PILOT” position.

2) While depressing the control knob, light the pilot with a atch.

3) Hold the control knob down for 60 seconds.

4) Contact your service technician or gas supplier to replace the defective igniter.

(b) DO NOT BURN YOUR FIRE IN THE MAXIMUM POSITION FOR THE FIRST FIVE

HOURS. This will allow for the decorative coals to burn in slowly and be te pered. During

this burning-in period, you ay experience a slight s ell due to the burning off of organic

aterials used in the anufacturing process; this is quite nor al. When first lit, the fire will

burn with a bluish fla e while the coals are cold. Gradually as the fire settles down it will

have a ore realistic yellow fla e. This ay or ay not produce a little soot on the coals as

in the case of a real fire. Should sooting occur, re ove the coals and

Pg. 9

dust lightly. If sooting continues, please contact Grate Fires for possible solutions.

9) SMOKE TEST

This ust be carried out after the appliance has been fully installed to ake sure that no products of

co bustion spill into the roo . The following test ust be carried out on every installation.

(a) Close all windows and doors leading to the roo in which the appliance is installed.

(b) If a connecting roo is fitted with an extractor fan, the test ust be conducted with the fan

running and any connecting door left open.

( c) Light the burner and turn to the highest setting, refer to the lighting instructions provided.

(d) After 10 inutes of operation, apply a s oke pencil along the front of the fireplace, 2 inches

below the arched opening and check that the s oke is all being drawn into the firebox. If a

s oke pencil is not available a s oking cigarette or incense wand will suffice.

(e) If the s oke is only partially being drawn into the flue, allow the appliance to run for an

additional 10 inutes and repeat the test.

(f) If the fu es are still not being exhausted co pletely by the flue, try opening a window

slightly. If this clears up the proble then indications are that the roo is tightly sealed and

a per anent air opening ust be supplied in the roo where the appliance is installed.

Otherwise, check the chi ney for obstructions.

(g) Disconnect the gas supply and obtain expert advice.

10) CLEANING PROCEDURE

(a) Turn the control knob to the “OFF” position. This will extinguish the pilot fla e.

(b) Wait for appliance to cool. DO NOT ATTEMPT TO CLEAN FIREPLACE WHEN HOT.

( c) Re ove control access panel below grate. Any unwanted debris that ay have fallen should

be re oved by hand.

(d) Do not use a vacuu cleaner to clean any soot or debris fro the coal set. The coals are

ade of a delicate aterial which beco es brittle after being heated, and ust be treated

gently. A light brushing with a soft brush is all that is required to re ove any unwanted

deposits. If it beco es necessary to replace chipped or da aged coals, additional coals are

available together with ver iculite fro Grate Fires.

(e) Relight the fireplace referring to the lighting instruction plate attached to the unit or this

anual.

(f) Replace control access panel below grate.

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