Green Gorilla ProLine Em Bedienungsanleitung
ProLine EmIndustrial System
User Manual
#C-08-PL-00557 *P-01-PL-00528 shown, your system may vary
Table of Contents
Safety Rules
System Compatibility
PowerPack Components
Tank Components
Wand & Tip Assembly
Wand Styles
Wand Handle Assembly
Wand Extension Assembly
AC70 Extension Assembly
Pro31 Extension Assembly
Tip Styles
Tip Assembly
Pro31 Tip Assembly
PS30 Tip Assembly
PowerPack Operation
PowerPack Attachment
PowerPack Removal
PowerPack Charging
PowerPack Usage
Tank Operation
Filling
Pressure Relief System
Cleaning & Maintenance
Tank Replacement Parts
PowerPack Replacement Parts
Warranty & Contact Information
2
3
3
4
5
5
6
6
6
7
8
8
9
10
11
11
11
12
13
14
14
15
16
17
18
19
Section Title Page
Pg. 1
Congratulations on purchasing the rst intelligent compressed air spray system. With
the Green Gorilla ProLine Spray System you now have precision control when apply-
ing your product. Your Green Gorilla ProLine tank is equipped with a patented
Quick-Connect tting that allows the PowerPack to easily attach to the tank,
completely automating the pressurization process and precisely controlling the
pressure using Smart Pressure Technology (SPT™).
The instructions and maintenance tips provided in this owner's guide will assist you in
the care of your Green gorilla ProLine tank. Be sure to read all warnings and follow all
instructions before using the sprayer.
Warning and Cautionary Statements
Warning: When using solvent based products ensure the area is well ventilated with no open ames.
Fumes generated by certain products can be injurious to your health. Always operate the sprayer in
well ventilated areas and don protective equipment per the manufacturer’s recommendations for the
product being delivered. Never spray solvent based products in an enclosed area.
Warning: Never charge the PowerPack in temperatures below 32° F or above 110° F. This can result in
battery damage and/or re.
Warning: It is imperative that the original charger for the Green Gorilla system is used as dierent
chargers may not have the built in protection necessary to ensure a safe charging condition.
Warning: Do not pressurize the tank with anything other than genuine Green Gorilla parts and
accessories.
Warning: Do not use mechanical devices to pressurize tank other than recommended Green Gorilla
Power Packs and accessories.
Warning: Do not stand over tank while tank is pressurized. Securely tighten hand pump as instructed; a
loose pump could be forcibly ejected.
Warning: Do not alter or plug Quick-Connect valve, sprayer could explode. This is a safety device.
Caution: Do not ll tank above listed operating capacity.
Caution: Do not pressurize sprayer until ready to use or leave pressurized sprayer unattended.
Caution: Do not lift or carry sprayer by hose.
Caution: Do not use solutions hotter than 105° F. Damage may occur.
Important: Triple rinse tank and pressure relief valve between chemical change outs to ensure no cross
contamination.
Caution: Do not store outdoors or leave PowerPack in the rain. PowerPack is water resistant
but not water proof.
Warning: Do not charge the PowerPack in the rain or damp location. Charge in warm, dry location only.
Pg. 2
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Safety Rules
PowerPack Components
System Compatibility
PowerPack
Release Knob
PowerPack On/Off Switch
Charger with
Indicator Light
Charging Port & Cover
Battery Level Indicators
Carefully unpack the tank, PowerPack, and all loose items from the carton
and assemble as outlined in this guide.
Pg. 3
g. 1
Air Inlet Vents
IMPORTANT! This system should not be used with petroleum based solvents as
accelerated damage to the seals will occur. This system includes EPDM seals that
are most appropriate for acetone and water based products. Solvents such as
Xylene and Naphtha SHOULD NOT BE USED with the seals in this system.
Acetone based products should only be used in a well ventilated area.
Tank Components
Carefully unpack the tank, PowerPack, and all loose items from the carton
and assemble as outlined in this guide.
Tank Body
Manual Pump Handle
Strain Relief
Springs
Hose Quick
Disconnect
Wand Holder
Wand Extension
Strongback Seals
Tank Base
g. 2
Pg. 4
Varies by
System
Wand Handle
Varies by
System
Size Varies
by System
(2.5 Gal. Shown)
Quick Connect Adaptor
& Pressure Relief Valve
PowerPack
Mounting Recess
Your system can be congured with one of three dierent wand types, Figure 3
below identies each wand style. To complete the wand extension and tip
assembly you will need a 13/16" and 9/16" open end wrench. Note: Some systems
are pre-assembled, and require no additional assembly.
Wand & Tip Assembly
Pro31 PS30 AC70
Pro31: The Pro31 wand handle incorporates a shuto valve at the handle and is
typically equipped with an 8” curved end extension for the 1.5 gallon tank size
and the 18” curved end extension for the 2.5 gallon tank This wand incorporates
a strainer at the end of the wand extension as outlined in Figure 18 and requires
periodic maintenance to clean the lter/strainer. Figures 4 & 5 and Figures 7-11
detail the assembly process of the extension and tank hose.
PS30: The PS30 wand is a drip-less style wand with a positive shuto valve at the
tip. The shuto is controlled by a solid rod that runs down the length of the wand
extension. The wand extension is assembled at the factory and tested. The 1.5
gallon tank size typically comes with an 8” wand extension and the 2.5 gallon tank
size with an 18” wand extension. Figures 21 - 25 detail the assembly steps for the
tip.
AC70: TheAC70 is an all poly trigger valve style wand and can be equipped with
many dierent straight extension lengths. This wand commonly comes with the
15” straight wand extension. Figure 6 details the wand extension assembly.
Pg. 5
Wand Handle Styles
g. 3
AC70: TheAC70 wand extension is assembled to the AC70 wand handle as outlined
in Figure 6. The tip will be preinstalled.
Pro31: Figures 16 - 20 detail the assembly of the Style A or B tip to the Pro31 wand
extension. The Pro31 wand extension is assembled to the Pro31 wand handle as
outlined in Figures 7 - 11.
PS30: The PS30 Wand extension is assembled at the factory and tested. No assem-
bly is required.
Wand Extension Assembly
AC70 Extension
Assembly
Assemble the wand
extension to wand handle.
Tighten the wand exten-
sion nut by hand in the
clockwise direction to
ensure a tight seal
between seating surfaces.
Securely hold the wand
handle in place while
tightening.
Do not over tighten. Pg. 6
Wand Handle Assembly
To attach your wand handle to the tank, a 9/16” wrench is required. The 1/4” NPT
wand hose tting is pre-wrapped with Teon tape to ensure a leak tight joint.
Thread the wand hose tting into the end of the wand handle and tighten in a
clockwise direction using the 9/16” wrench. All Green Gorilla tank hoses and wand
handles use the standard 1/4”NPT tting.
Wand Hose Fitting
g. 4 g. 5
g. 6
Pro31 Extension Assembly
Set Teon shuto at extension opening, while keeping the plunger drawn back
(as shown in gure 9).
Pg. 7
g. 7 g. 8
g. 9 g. 10
g. 11
Rest the o-ring on the Teon shuto, while keeping plunger drawn back (as
shown in gure 10)
Lastly, thread on the wand extension and securely tighten in
the clockwise direction (as shown in gure 11), and work the
spray trigger 2-3 times before nally releasing it. Tighten the
brass nut using a 13/16” wrench.
Assemble wand extension to wand handle. Draw back spray handle trigger to
retract the shuto valve at the extension opening (as shown below in gures 7 &
8). Hold trigger in place and assemble the Teon seal and o-ring as shown in
gures 9 & 10.
There are two styles of tip assemblies; Style A - adjustable pin to cone (Figure 12)
and Style B -pattern specic (Figures 13 & 14). The Style B pattern specic tip
assembly is detailed in Figure 15 (typical).
Tip Styles
Tip Assembly
For the style B tip shown in gures 13 & 14 (which includes specialty tips such as
fan patterns, cone patterns, and directional patterns), ensure that the tip aligns
and seats correctly into the brass nut.
IMPORTANT! The clearance between the brass nut and the tip is close. Care
should be taken when inserting the tip into the brass nut for proper seating.
TJ66 & Pro31: Figures 16 - 20 detail the Style A or B tip assembly to the TJ66 or
Pro31 wand extension.
PS30: Figures 21 - 25 detail the style A or B tip assembly to the PS30 wand exten-
sion.
Pg. 8
g. 12 g. 13 g. 14
g. 15
TJ66 & Pro31 Tip Assembly
Assembly of the tip and optional strainer is identical for both the TJ66 and the
Pro31 wand handle assembly.
Optional Strainers & Strainer/Shutos: Assemble optional strainer (if so equipped),
by inserting strainer into the end of the wand extension, as shown in gures 16 - 18.
Pg. 9
Strainer/Shutoff Strainer
g. 16
g. 17 g. 18
g. 19
g. 20
Tip Assembly: Thread the 13/16” brass nut onto the end of the wand extension
and tighten in the clockwise direction using a 13/16” wrench.
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