Greenlee 1981 Bedienungsanleitung

INSTRUCTION MANUAL

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

19 81

Mechanical

Crimping Tool

1981 Mechanical Crimping Tool

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

All specications are nominal and may change as design

improvements occur. Greenlee Textron shall not be liable for damages

resulting from misapplication or misuse of its products.

Blackburn is a registered trademark of Thomas & Betts.

KEEP THIS MANUAL

Important Safety Information

Electric shock hazard:

This tool is not insulated. Do not use

on live circuits.

Contact with live circuits could result

in severe injury or death.

An incomplete crimp can cause a re.

Use proper connector and cable combinations.

Improper combinations can result in an incomplete

crimp.

Failure to observe this warning could result in severe

injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris.

• This tool is intended for two-handed operation.

Maintain a rm grip on both handles when using

this tool.

• Inspect tool before use. If any parts are worn or

damaged, send the tool to an authorized Greenlee

service center.

• Do not perform any service or maintenance other

than as described in this manual.

• Do not exceed the rated capacity of this tool.

Failure to observe these precautions may result in

injury or property damage.

Description

The 1981 Mechanical Crimping Tool is intended for

crimping copper color-coded lugs and splices from

8 AWG through 250 kcmil and aluminum color-coded

lugs and splices from 6 AWG through 4/0 AWG.

Safety

Safety is essential in the use and maintenance of

Greenlee tools and equipment. This instruction manual

and any markings on the tool provide information for

avoiding hazards and unsafe practices related to the

use of this tool. Observe all of the safety information

provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

following Greenlee tool:

1981 Mechanical Crimping Tool

Keep this manual available to all personnel.

Replacement manuals are available upon request at no

charge at www.greenlee.com.

1981 Mechanical Crimping Tool

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Operation

1. Refer to the connector manufacturer’s instructions

for preparing the cable and connector.

2. Set the nest (adjustable die) of the crimping tool to

the proper cable size by turning the adjusting screw

at the top of the crimping tool until the match line on

the nest is aligned with the proper cable size.

3. Consult the Connector Selection chart for recom-

mended number of crimps.

4. Insert cable and connector assembly from either

side of the crimping tool and indent as instructed

by the connector manufacturer. To ensure a proper

crimp, close the handles until the movable handle

rests against the stop of the other handle.

Identiﬁcation

Note: Do not remove the calibration plates from the

sides of the crimper frame.

Calibration Check

Set the match line on the nest to indicate 1/0 wire.

To determine if the crimping tool is properly calibrated,

insert a metal rod that ts snugly between the nest and

indicator. If the metal rod is within the range shown

on the Calibration Table, the crimping tool is correctly

calibrated.

If the diameter is not within this range, send the tool to

an authorized Greenlee service center.

Calibration Table

Set 1/0 CU to

Minimum Maximum

Metal Rod 0.353" 0.373"

9.0 mm 9.5 mm

Set 1/0 AL to

Minimum Maximum

Metal Rod 0.422" 0.442"

10.7 mm 11.2 mm

Match Line

1981 Nest

(50109090) 1981 Indentor

(50109073)

Handle Stop

Movable Handle

Adjusting Screw (50062174)

Cable Size Calibration Plate

1981 Mechanical Crimping Tool

4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070

An ISO 9001 Company • Greenlee Textron Inc. is a subsidiary of Textron Inc.

USA Tel: 800-435-0786

Fax: 800-451-2632

Canada Tel: 800-435-0786

Fax: 800-524-2853

International Tel: +1-815-397-7070

Fax: +1-815-397-9247

www.greenlee.com

Connector Selection

A — 8–1 AWG: 1 crimp

1/0 AWG–250 kcmil: 2 crimps

B — 6–4 AWG: 1 crimp

2–4/0 AWG: 2 crimps

*Use the number of crimps listed in the last column instead of the number provided with the connector:

COPPER

SPLICE

COPPER LUG

SHORT VHSS CSP YS-L ACT SCSS/SCS BCU54504–54513

LONG CU YS-LVHS ACTL SCL BBCU54804–54813

SHORT CTL YA-L/YA-L-2TC

YA-2LN/YA-L-2NT

VHCS A

CSW∆

CRA/CRB/CRC

LCAS/LCA

LCD/LCAN BLU

54104–54174

54204–54275

LONG CTL-L/LCN

YA/YAZ

YA-2N/YA-2TC

YAZ-2N/YAZ-2TC

VHCL A

CLN, CLW∆

CRA-L/CRB-L/CRA-2L

CRB-2L/CRC-2L

LCB/LCC BBLU

54929BE–54913BE

54850BE–54868BE

CONNECTOR

TYPE

BARREL

TYPE ANDERSON BURNDYBLACKBURN®NUMBER

OF CRIMPS*

ILSCO PANDUIT PENN-

UNION

T&B

AL SPLICE ASP YS-AVACS BAS/ASN SA BCUA60507–60548

AL LUG ATL YA-A/YA-A-TNVACL B

ACL/ACN

2ACL/2ACN

ALNS/ALNN/ALND LAA/LAB BLUA

60101–60157

60230–60250

Tool Range—COPPER: 8 AWG to 250 kcmil (except as noted ∆)

Tool Range—ALUMINUM: 6 AWG to 4/0 AWG

∆ILSCO Capacity: 8 AWG to 4/0 AWG

95R7

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