GREENLINE E6CCXLX Bedienungsanleitung

OPERATION MANUAL

Serial Number

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

E6CCXLX

GATOR®

Battery-powered Tool

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

E6CCXLX Battery-powered Tool

Description

E6CCXLX Battery-powered, High-speed Tool is a hand-

held, self-contained tools intended to crimp cable,

cut cable and threaded rod, and punch holes with the

proper adapters.

The tools has a retraction stop feature which allows

the operator to stop the retraction motion of the ram to

shorten cycle time.

The tool has a Bluetooth®connectivity and an LCD

screen.

The tool is a protected by U.S. Patent No. 6,206,663,

6,276,186, 6,401,515, and 6,532,790.

Model X-E6CCXLX—FCC ID: 2AGL2X; IC ID: 20646X

This device complies with Part 15 of the FCC Rules and

with Industry Canada licence-exempt RSS standard(s).

Operation is subject to the following two conditions:

(1) this device may not cause harmful interference, and

(2) this device must accept any interference received,

including interference that may cause undesired

operation

Note: Change or modiﬁcations made to this equipment

not expressly approved by Greenlee may void the FCC

authorization to operate this equipment.

Safety

Safety is essential in the use and maintenance of

Greenlee tools and equipment. This manual and any

markings on the tool provide information for avoiding

hazards and unsafe practices related to the use of this

tool. Observe all of the safety information provided.

Note: For body worn operation, this device has been

tested and meets the FCC RF exposure guidelines for

an uncontrolled environment. The maximum reported

SAR value is 0.08 mW/g

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

following Greenlee tool:

• E6CCXLX Battery-powered, High-speed Tool

Keep this manual available to all personnel.

Replacement manuals are available upon request at

no charge at www.greenlee.com.

Do not discard this product or throw away!

For recycling information, go to www.greenlee.com.

All specications are nominal and may change as design

improvements occur. Greenlee Textron Inc. shall not be liable for

damages resulting from misapplication or misuse of its products.

GATOR and Kwik Stepper are registered trademarks of

TextronInnovations Inc.

Bluetooth is a registered trademark of Bluetooth SIG, Inc.

Blackburn is a registered trademark of Thomas & Betts.

KEEP THIS MANUAL

Table of Contents

Description .................................................................... 2

Safety ............................................................................ 2

Purpose of this Manual ................................................. 2

Important Safety Information .....................................3–4

Identication.................................................................. 5

Specications................................................................ 5

Operation..................................................................6–14

Crimping .................................................................7–8

Cutting ....................................................................... 9

Punching.............................................................10–14

Available Adapters....................................................... 15

Die Selection ............................................................... 16

Connector Selection.................................................... 16

LCD Screen ................................................................. 17

Maintenance................................................................ 18

Troubleshooting........................................................... 19

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

E6CCXLX Battery-powered Tool

IMPORTANT SAFETY INFORMATION

SAFETY

ALERT

SYMBOL

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury or

property damage. The signal word, dened below,

indicates the severity of the hazard. The message

after the signal word provides information for pre-

venting or avoiding the hazard.

Immediate hazards which, if not avoided, WILL result

in severe injury or death.

Hazards which, if not avoided, COULD result in

severe injury or death.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failure to observe this warning could

result in severe injury or death.

Electric shock hazard:

This tool is not insulated. When using

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Skin injection hazard:

Do not use hands to check for oil

leaks. Oil under pressure easily punc-

tures skin. If injured, seek medical

attention immediately to remove oil.

Failure to observe this warning could

result in serious injury, gangrene, or

death.

Do not use solvents or ammable

liquids to clean the tool body.

Solvents or ammable liquids could

ignite and cause serious injury or

property damage.

An incomplete crimp can cause a re.

• Use proper die, connector, and cable combinations.

Improper combinations can result in an incomplete

crimp.

• The relief valve sounds and the ram automatically

retracts to indicate a completed crimp. If you do not

hear the sound of the relieve valve or the ram does

not automatically retract, the crimp is not complete.

Failure to observe these warnings could result in

severe injury or death.

Pinch points:

• Remove battery before changing

dies, adapters, or jaws.

• Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings

could result in severe injury or death.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

E6CCXLX Battery-powered Tool

IMPORTANT SAFETY INFORMATION

Do not dispose of batteries in a re. They will vent

fumes and may explode.

Failure to observe this warning could result in severe

injury from harmful fumes or burns from ying debris.

Remove the battery before transporting the T version

of this tool by air.

Failure to observe this warning could result in severe

injury or death.

• Inspect tool and dies before use. Replace any

worn or damaged parts. A damaged or improp-

erly assembled tool can break and strike nearby

personnel.

• Carrying strap is for carrying only, not to be used to

hang or suspend tool.

Failure to observe these warnings could result in

severe injury or death.

• Do not use this tool for continuous use. After 30 to

40 cycles, allow the tool to cool for 15 minutes.

• Do not secure this tool in a vise. This tool is

designed for hand-held operation.

• This tool may be used in damp or wet environ-

ments; however, air-drying is recommended before

use if the tool becomes soaked. Damage may result

when the tool is operated prior to thorough drying

when electrical components are soaked.

• Use this tool for the manufacturer’s intended

purpose only.

Failure to observe these precautions may result in

injury or property damage.

Do not allow anything to contact the battery

terminals.

• Do not immerse the batteries in liquid. Liquid may

create a short circuit and damage the battery. If bat-

teries are immersed, contact your service center for

proper handling.

• Do not place the battery into a pocket, tool pouch,

or tool box with conductive objects. Conductive

objects may create a short circuit and damage the

battery.

• Do not place a battery on moist ground or grass.

Moisture may create a short circuit and damage the

battery.

Failure to observe these precautions may result in

injury or property damage.

• Do not store the battery at more than 122 °F (50°C)

or less than –4 °F (–20 °C). Damage to the battery

can result.

• Do not use another manufacturer’s charger. Other

manufacturers’ chargers may overcharge and

damage the battery.

• Do not attempt to open the battery. It contains no

user-serviceable parts.

Failure to observe these precautions may result in

injury or property damage.

Do not perform any service or maintenance other than

as described in this manual. Injury or damage to the

tool may result.

Failure to observe this precaution may result in injury

and property damage.

Note: Keep all decals clean and legible, and replace

when necessary.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

E6CCXLX Battery-powered Tool

Identiﬁcation

1. LED Work Light (white)

2. Adapter Release Buttons

3. Head

4. Latch (for opening head)

5. Lanyard Ring

6. Housing

7. Retract Button

8. LED Indicator (red)

9. LCD Screen

10. Battery

11. Trigger

Speciﬁcations

Tool

Length ...............................................................................................15.3" (388 mm)

Width...................................................................................................3.00" (76 mm)

Height (with battery) ..........................................................................12.9" (328 mm)

Weight ................................................................................................10.2 lb (4.6 kg)

Crimping Force................................................................................. 6.7 tons (60 kN)

Hydraulic Oil...............................................52057878 biodegradable hydraulic uid

Recommended Operating Temperature Range..............5 °F to 122 °F (–15 °C to 50 °C)

Crimping Tool

Maximum Crimping Cable Size................... 600 kcmil copper; 350 kcmil aluminum

Cutting Tool

Maximum Cutting................................... 1-1/2" (40 mm) kcmil aluminum or copper

Battery Charger .............................................................Read the instructions supplied

with the battery charger

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

E6CCXLX Battery-powered Tool

Operation

• Inspect tool and dies before use. Replace any

worn or damaged parts. A damaged or improp-

erly assembled tool can break and strike nearby

personnel.

• Carrying strap is for carrying only, not to be used to

hang or suspend tool.

Failure to observe these warnings could result in

severe injury or death.

Electric shock hazard:

This tool is not insulated. When using

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Pinch points:

• Remove battery before changing

dies, adapters, or jaws.

• Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings

could result in severe injury or death.

• Do not use this tool for continuous use. After 30 to

40 cycles, allow the tool to cool for 15 minutes.

• Do not secure this tool in a vise. This tool is

designed for hand-held operation.

• This tool may be used in damp or wet environ-

ments; however, air-drying is recommended before

use if the tool becomes soaked. Damage may result

when the tool is operated prior to thorough drying

when electrical components are soaked.

• Use this tool for the manufacturer’s intended

purpose only.

Failure to observe these precautions may result in

injury or property damage.

Charging the Battery

Read the instructions supplied with the battery charger.

LED Work Light (white)

This LED automatically turns on when the trigger is

pulled. It remains on for 10 seconds after the trigger is

released.

LED Indicator (red)

This tool is equipped with a special circuit board incor-

porating several important features to inform the user

about the current status of the unit. The LED signals in

the following cases:

What happens Signal What it means

Constant light for 20seconds

at end of cycle

Battery charge is below

17V at beginning of cycle*

Tool will not start, and

constant light for 20seconds

when trigger is released

Battery charge is below

16V at beginning of cycle*

Tool will stop, and constant

light for 20seconds after

trigger is released

Battery voltage drops

below 13V during cycle*

Tool will stop, and ﬂashing

light for 20seconds when

trigger is released

Motor current exceeds

20A during cycle

Circuit has become too hot

Flashing light for 20 seconds

at end of cycle Send tool in for service

* Running the battery below 16 V can damage the battery.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

E6CCXLX Battery-powered Tool

Operation—Crimping

Setup

1. Open the tool head.

2. Remove any accessories from the tool head.

3. Select the appropriate set of dies. Use the

table provided below to select the corresponding

adapter set.

4. Install the adapters and dies—one set in each

groove. If either the adapters or dies have W-type

tabs, lock them in place with the W-type detents.

Important: W-type dies must be locked into place

or the die detents will be damaged.

5. Visually check the dies to ensure that they are

aligned correctly so that they will complete the

crimping operation.

6. Close the tool head.

Accessory Table

Dies Adapter Set

Greenlee K22, KA22, KC22-type UA22

Greenlee W-type UAW

Kearney “OD” UAK

Thomas & Betts “6TON” UAK

D3 Prole UAW

Blackburn® “O” UAK

Huskie “HT” UAK

FCI Burndy “W” UAW

Huskie “HT-58” UAW

ILSCO “ND-60” UAW

Izumi “N58” UAW

Panduit “CD-2001” UAW

W-type

W-type Detents: Press

and slide the adapter

and/or die into place.

Release to lock.

K22-type

Kearney

Important: W-type dies

must be locked into

place or the die detents

will be damaged.

Preparing the Cable

Follow the lug manufacturer’s instructions for appropri-

ate cable strip length.

Crimping Direction

(evenly spaced)

First Compression

Crimping Direction

SIDE A

(evenly spaced)

Crimping Direction

SIDE B

(evenly spaced)

First Compression

SIDE A

First Compression

SIDE B

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

E6CCXLX Battery-powered Tool

Operation—Crimping (cont’d)

Crimping Procedure

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

An incomplete crimp can cause a re.

• Use proper die, connector, and cable combinations.

Improper combinations can result in an incomplete

crimp.

• The relief valve sounds and the ram automatically

retracts to indicate a completed crimp. If you do not

hear the sound of the relieve valve or the ram does

not automatically retract, the crimp is not complete.

Failure to observe these warnings could result in

severe injury or death.

1. Press the latch and open the tool head.

2. Insert the properly assembled connector into the

tool head.

3. Close the tool head.

4. Depress the trigger to advance the ram. Hold the

trigger down until the ram automatically begins to

retract.

Note: If the crimping tool does not automatically

retract, the crimp is incomplete.

It is normal for the battery load display to light at

both the beginning and near the end of the crimping

cycle.

5. Release the trigger until the ram retracts

completely.

6. To stop the ram from returning fully, activate the

trigger for a brief moment. This activation will close

the retraction valve and stop the retraction motion.

7. Lift the latch to open the crimping head and remove

the connector.

Note: If it is necessary to retract the ram before a

crimp cycle is complete, push the retract button.

Pushing the retract button will result in complete

retraction of the ram.

After completing the last crimp on an aluminum

connector, wipe off the excess oxide inhibitor.

Retraction Stop

1. To stop the ram from returning fully, activate the

trigger for a brief moment. This activation will close

the retraction valve, stop the retraction motion, and

set the semi-automatic retraction stop position.

2. Depress the trigger to advance the ram. Hold the

trigger down until the ram automatically retracts.

The ram will partially retract to the set position and

allow the tool to be repositioned.

3. If full retraction is desired, release the trigger at the

end of the crimp.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

E6CCXLX Battery-powered Tool

Operation—Cutting

Electric shock hazard:

This tool is not insulated. When using

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Setup

1. Open the tool head.

2. Remove any accessories from the tool head.

3. Select the appropriate set of blades, using the

table provided on this page.

4. Install one blade in each groove. If the blades have

W-type tabs, lock them in place with the W-type

detents.

Important: W-type dies must be locked into place

or the die detents will be damaged.

5. Visually check the blades to ensure that they are

aligned correctly so that they will complete the

butting operation.

6. Close the tool head.

Accessory Table

Task Blade

Copper and aluminum

26 mm (1.00") max. UC26

Copper and aluminum

40 mm (1.56") max. UC40

ACSR

Copperweld

ACAR

Guy strand

EHS guy strand

Ground rod

Anchor rod

Soft bolts

Rebar

UCACSR

Threaded rod Threaded rod

W-type Detents:

Press and slide the

adapter and/or die

into place.

Release to lock.

Important: W-type dies must be locked into

place or the die detents will be damaged.

Cutting Procedure

1. Press the latch and open the tool head.

2. Position the item to be cut in the tool head.

3. Close the tool head.

4. Pull the trigger to cut the item.

5. Release the trigger when the cut is complete.

6. The ram returns automatically.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

E6CCXLX Battery-powered Tool

Operation—Punching

Electric shock hazard:

Do not use this tool as a punch driver

on or near live circuits. This includes,

but is not limited to, the following

circumstances:

• Energized electrical lines

• Energized circuit breaker panels

and fuse boxes

• Junction boxes with energized

circuits

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Do not attempt to punch a hole

through two or more thicknesses of

material. This will bend or break the

draw stud, and could throw parts with

great force.

Failure to observe this warning could

result in severe injury or death.

A component failure could throw

broken parts.

• Do not allow anyone to stand in

front of the punch.

• Close access doors or covers on

any equipment that is in line with

the punch.

Failure to observe this warning could

result in severe injury or death.

Set up the tool properly. An improper setup could

cause a component to fail and strike nearby

personnel with great force.

• Thread the punch completely onto the draw stud.

All of the punch threads must be engaged by the

draw stud threads. Incomplete assembly could

cause a component failure.

• Use only Greenlee punches, dies, and draw studs.

Other manufacturers’ components might not with-

stand the forces generated by this punch driver.

Failure to observe these warnings could result in

severe injury or death.

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