Grundfos UP-ZV Bedienungsanleitung

GRUNDFOS INSTRUCTIONS

Grundfos UP-ZV

Installation and operating instructions

86BP86BP

Grundfos.bk Page 1 Wednesday, June 2, 2010 1:16 PM

Grundfos.bk Page 2 Wednesday, June 2, 2010 1:16 PM

Grundfos UP-ZV

Installation and operating

instructions

Notice d'installation et de

fonctionnement

Instrucciones de

instalación y

funcionamiento

Grundfos.bk Page 3 Wednesday, June 2, 2010 1:16 PM

LIMITED WARRANTY

Products manufactured by GRUNDFOS PUMPS CORPORATION

(Grundfos) are warranted to the original user only to be free of defects in

material and workmanship for a period of 24 months from date of

manufacture. Grundfos' liability under this warranty shall be limited to

repairing or replacing at Grundfos' option, without charge, F.O.B.

Grundfos' factory or authorized service station, any product of Grundfos'

manufacture. Grundfos will not be liable for any costs of removal,

installation, transportation, or any other charges which may arise in

connection with a warranty claim. Products which are sold but not

manufactured by Grundfos are subject to the warranty provided by the

manufacturer of said products and not by Grundfos' warranty. Grundfos

will not be liable for damage or wear to products caused by abnormal

operating conditions, accident, abuse, misuse, unauthorized alteration or

repair, or if the product was not installed in accordance with Grundfos'

printed installation and operating instructions.

To obtain service under this warranty, the defective product must be

returned to the distributor or dealer of Grundfos' products from which it

was purchased together with proof of purchase and installation date,

failure date, and supporting installation data. Unless otherwise provided,

the distributor or dealer will contact Grundfos or an authorized service

station for instructions. Any defective product to be returned to Grundfos

or a service station must be sent freight prepaid; documentation

supporting the warranty claim and/or a Return Material Authorization must

be included if so instructed.

GRUNDFOS WILL NOT BE LIABLE FOR ANY INCIDENTAL OR

CONSEQUENTIAL DAMAGES, LOSSES, OR EXPENSES ARISING

FROM INSTALLATION, USE, OR ANY OTHER CAUSES.

THERE ARE NO EXPRESS OR IMPLIED WARRANTIES, INCLUDING

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,

WHICH EXTEND BEYOND THOSE WARRANTIES DESCRIBED OR

REFERRED TO ABOVE.

Some jurisdictions do not allow the exclusion or limitation of incidental or

consequential damages and some jurisdictions do not allow limit actions

on how long implied warranties may last. Therefore, the above limitations

or exclusions may not apply to you. This warranty gives you specific legal

rights and you may also have other rights which vary from jurisdiction to

jurisdiction.

Grundfos.bk Page 4 Wednesday, June 2, 2010 1:16 PM

Original installation and

operating instructions.

CONTENTS

Page

1. Symbols used in this

document

1. Symbols used in this

document 5

2. General description 6

3. Shipment inspection 6

4. Valve body

installation 6

5. Actuator installation 8

6. Electrical installation/

wiring 9

7. Valve operation 10

7.1 Switch state 10

8. Service 11

8.1 Removing the

actuator 11

9. Technical data 12

9.1 Valve body 12

9.2 Actuator 13

10. Troubleshooting 14

11. Disposal 14

Warning

Prior to installation,

read these

installation and

operating

instructions.

Installation and

operation must

comply with national,

state, and local

regulations and

accepted codes of

good practice.

Warning

If these safety

instructions are not

observed, it may

result in personal

injury!

Warning

If these instructions

are not observed, it

may lead to electric

shock with

consequent risk of

serious personal

injury or death.

Grundfos.bk Page 5 Wednesday, June 2, 2010 1:16 PM

2. General description

Grundfos 24 V zone valves,

UP-ZV, are designed for closed

water heating and cooling

applications. UP-ZV are not

intended for potable water

applications. See section

9. Technical data for additional

specifications.

3. Shipment inspection

On receipt, examine the

components carefully to make

sure no damage has occurred to

the zone valve during shipment.

Take care and ensure that the

zone valve is NOT dropped or

mishandled. Check to see that the

shipment includes:

• one zone valve body

• one zone valve actuator

(motor)

• one installation and operating

instruction manual.

4. Valve body

installation

Caution

If these safety

instructions are not

observed, it may

result in malfunction

or damage to the

equipment.

Note

Notes or instructions

that make the job

easier and ensure

safe operation.

Warning

All work must be

performed by

qualified personnel

trained properly in

the application,

installation and

maintenance of

systems in

accordance with

applicable national,

state and local codes.

Warning

Do not over-tighten

pipe joints.

The PTFE-coating of

pipe joints provides

lubricity, so breakage

can occur if pipe

joints are over-

tightened. Failure to

follow these

instructions could

result in property

damage and/or

personal injury.

Grundfos.bk Page 6 Wednesday, June 2, 2010 1:16 PM

• Valves can be installed

vertically or horizontally, but

never upside down. See fig. 1.

Fig. 1 Valve body installation

• The flow direction is indicated

by an arrow on the valve body.

The flow direction is from A to

B and the valve body must be

installed so that the internal

paddle closes against the

direction of flow as indicated in

in fig. 2 and fig. 3.

• Valves can be installed in the

supply or return piping; for

correct installation it is

necessary to respect the flow

direction indicated by the

arrow on the valve body.

Fig. 2 Valve body label; flow

direction

Fig. 3 Two-way valve,

normally closed

• Be sure to have the actuator

removed from the valve body

when soldering.

Warning

Liquid may be under

pressure or

temperature

hazardous. Be sure

the pressure has

been reduced to zero

and the temperature

is at safe levels.

Failure to follow

these instructions

could result in

property damage and/

or personal injury.

TM04 7100 1510

TM04 7103 1510TM04 7106 1510

Internal

paddle

Port

Grundfos.bk Page 7 Wednesday, June 2, 2010 1:16 PM

• Keep the internal paddle in

position OPEN during

soldering.

• Clean all solder surfaces,

avoid excessive use of flux,

and direct flame tip away from

valve body.

5. Actuator installation

1. Slowly move the manual

opening lever so it is locked in

OPEN position; see fig. 4.

2. Make sure that the valve stem

is centered into the mating

actuator hole. Move the stem if

alignment is required.

3. Press the release button and

slide the actuator onto the

valve body. When actuator is in

place, release the button.

See fig. 5.

Fig. 4 Lock lever in OPEN

position

Fig. 5 Installing actuator

TM04 7316 1810

Manual

opening

lever

TM04 7318 1810

Release

button

Valve

stem

Grundfos.bk Page 8 Wednesday, June 2, 2010 1:16 PM

6. Electrical installation/

wiring

• Only connect 24 V voltage

supply, Class 2.

• See fig. 6 for wiring options.

Fig. 6 Wiring options

Warning

Risk of electric

shock. All electrical

work should be

performed by

qualified personnel in

accordance with the

latest edition of the

National Electrical

Code, state, and local

regulations.

Warning

Do not connect high

voltage, i.e. any

power over 24 V AC/

DC to actuator.

Incorrect wiring can

damage the actuator

and/or end switch.

Check wiring and

voltage supply before

applying power.

TM04 7102 1510

24 V

To "T" terminals

on boiler or relay

board

Thermostat

Zone control

panel

Thermostat

Grundfos.bk Page 9 Wednesday, June 2, 2010 1:16 PM

7. Valve operation

• The valve is an NC (normally

closed) type of valve, i.e. it is

closed when no power is

applied.

* See fig. 3 for location of Port A

and Port B.

•Automatic operation

When power is applied, the

manual lever will unlock

automatically.

•Manual operation

Slowly move the manual

opening lever to the unlocked

position. See fig. 7.

Fig. 7 Manual opening and

closing of valve

7.1 Switch state

• The end switch contacts are

open when the valve is closed.

• The switch contacts are closed

(call for heat) when the valve is

open (automatically).

• The switch contacts are also

closed when the actuator is

manually opened. This allows

the heating circulation to

function by simply manually

opening the actuator.

Without power Port “A”* closed

With power Port “A”* opened

Manually opened Port “A”* opened

TM04 7099 1510

Valve actuator Switch contacts

Closed Open

Open Closed

Manually open Closed

Grundfos.bk Page 10 Wednesday, June 2, 2010 1:16 PM

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