GSi Grain PNEG-1509 Bedienungsanleitung

Troubleshooting and

ReferenceManual

2006 Edition

PNEG-1509

PortableDryer

TouchScreen

Controls

PNEG-1509

Date:3-31-2006

DRYER SAFETY&DRYERINFORMATION...................................................................................................................................4

SPECIALSETUP SCREENS............................................................................................................................................................5

DRYERNETWORK LAYOUT...........................................................................................................................................................6

PROGRAMMINGINSTRUCTIONS...................................................................................................................................................7

PROGRAMMINGINSTRUCTIONS(cont’).......................................................................................................................................8

PROGRAMMINGINSTRUCTIONS(cont’).......................................................................................................................................9

PROGRAMMINGINSTRUCTIONS(cont’).....................................................................................................................................10

PROGRAMMINGINSTRUCTIONS(cont’).....................................................................................................................................11

PROGRAMMINGINSTRUCTIONS(cont’).....................................................................................................................................12

PROGRAMMINGINSTRUCTIONS(cont’).....................................................................................................................................13

PROGRAMMINGINSTRUCTIONS(cont’).....................................................................................................................................14

FRONTTOUCH SCREENDISPLAY..............................................................................................................................................15

FRONTTOUCH SCREENDISPLAY..............................................................................................................................................16

SETUPPARAMETERS..................................................................................................................................................................17

SELECTTIMERSCREEN..............................................................................................................................................................18

MODIFYTIMERSCREEN..............................................................................................................................................................19

MODIFYTEMPSCREEN................................................................................................................................................................20

MODIFYING PLENUMORGRAINSETPOINT..............................................................................................................................21

SELECTDRYERMODEL...............................................................................................................................................................22

SELECTBURNER MODE..............................................................................................................................................................23

MODIFYBURNER DIFFERENTIAL...............................................................................................................................................24

AIRSWITCHTESTINGSCREEN...................................................................................................................................................25

CHECK DISPLAYI/OSWITCH LITE OUTPUTS...........................................................................................................................26

CHECK DISPLAY I/OSWITCH INPUTS........................................................................................................................................27

MODIFY METERROLL SPEEDSETPOINT..................................................................................................................................28

SHUTDOWNERROR SCREEN......................................................................................................................................................29

SHUTDOWNHISTORY SCREEN...................................................................................................................................................30

SETTIME&DATE..........................................................................................................................................................................31

DISPLAYI/OBOARDERRORS.....................................................................................................................................................32

POSSIBLE MAINI/OBOARD ERRORS........................................................................................................................................33

POSSIBLEMAINI/OBOARD ERRORS(cont’)............................................................................................................................34

POSSIBLEMAINI/OBOARD ERRORS(cont’)............................................................................................................................35

POSSIBLE FAN&HEATERBOARD ERRORS(cont’)................................................................................................................36

Reference TableofContents

TABLEOFCONTENTS

HOWTOADJUSTAIRSWITCH.....................................................................................................................................................37

POSSIBLE FAN &HEATERBOARD ERRORS (cont’).................................................................................................................38

POSSIBLE FAN &HEATERBOARD ERRORS (cont’).................................................................................................................39

POSSIBLE FAN &HEATERBOARD ERRORS (cont’).................................................................................................................40

POSSIBLE FAN &HEATERBOARD ERRORS (cont’).................................................................................................................41

POSSIBLE FAN &HEATERBOARD ERRORS (cont’).................................................................................................................42

PROCEDUREFORDEFECTIVEPLENUMSENSOR....................................................................................................................43

TEMPERATURE/RESISTANCECHART......................................................................................................................................44

PROCEDURE FORDEFECTIVE GRAINSENSOR........................................................................................................................45

PROCEDUREFOR DEFECTIVE GRAINSENSOR (cont’)............................................................................................................46

PROCEDUREFOR DEFECTIVE GRAINSENSOR (cont’)............................................................................................................47

UPPER CONTROLPANEL WIRING (230 VOLT)..........................................................................................................................48

UPPER CONTROLPANEL WIRING (380,440 &575 VOLT)........................................................................................................49

UPPERTERMINALSTRIP..............................................................................................................................................................50

ACINPUTWIRING..........................................................................................................................................................................51

MAINI/OBOARD IDENTIFICATION..............................................................................................................................................52

FAN/HEATERBOXWIRING.........................................................................................................................................................53

FENWALBOARDWIRING.............................................................................................................................................................54

12 VDC WIRINGTOSWITCHES (2FAN)......................................................................................................................................55

12 VDC WIRINGTOSWITCHES (3FAN)......................................................................................................................................56

12 VDC WIRINGTOSWITCHES (4FAN)......................................................................................................................................57

12 VDC WIRINGTOSWITCHES (6FAN)......................................................................................................................................58

SWITCHINPUT WIRING(2FAN)...................................................................................................................................................59

SWITCHINPUT WIRING(3FAN)...................................................................................................................................................60

SWITCHINPUT WIRING(4FAN)...................................................................................................................................................61

SWITCHINPUT WIRING(6FAN)...................................................................................................................................................62

LAMPINPUTWIRING(2FAN).......................................................................................................................................................63

LAMPINPUTWIRING(3FAN).......................................................................................................................................................64

LAMPINPUTWIRING(4FAN).......................................................................................................................................................65

LAMPINPUTWIRING(6FAN).......................................................................................................................................................66

MOISTURECONTROLHOOKUP...................................................................................................................................................67

MOISTURE CONTROLBOARD IDENTIFICATION........................................................................................................................68

SWITCHI/OBOARDIDENTIFICATION.........................................................................................................................................69

Reference TableofContents

TABLEOFCONTENTS

ReferenceSafety

PnegXXXX -Troubleshooting

WARNING!BEALERT!

Personneloperating,workingor

servicing portabledryersshould

readthe ownersmanual.Failure

toread the manualanditssafety

instructionsisamisuseofthe

equipment.

Thesymbolshownisused tocall your

attentiontoinstructionsconcerningyour

personal safety.Watchforthissym-

bol;itpointsoutimportantsafetypre-

cautions.Itmeans "ATTENTION",

"WARNING", "CAUTION",and "DAN-

GER".Readthemessageandbe

cautioustothe possibilityofpersonal

injury ordeath.

SafetyAlertSymbol

ThankyouforchoosingaTouch

Screen Network GrainDryer.It isde-

signedtoprovide excellentperfor-

manceand serviceformanyyears.

Thismanualreferstothetrouble-

shootingofthe TouchScreen Net-

workDryermodels.Differentmodels

areavailable forliquid propaneor

naturalgasfuelsupply,witheither

singlephase230volt,orthree phase

230,460,575voltelectrical power.

(Also380volt50Hz).

The GSIGroup,Inc.recommends

contacting yourlocalpowercom-

pany,and havingarepresentative

surveyyourinstallation sothe wiring

iscompatiblewithyoursystemand

adequatepowerissupplied.

Asownerand/oroperator,itisyourresponsibilitytoknowwhatrequirements,hazardsandprecautions

exist, and toinformall personnelassociated withthe equipment,orwho arein the dryerarea.Avoidany

alterationstothe equipment. Suchalterationsmayproduceavery dangeroussituation,whereseriousinjuryor

deathmayoccur.

The principalconcernofthe GSIGroup,Inc.isyoursafetyand the safetyofothersassociated withgrain

drying equipment. Thismanualiswritten tohelpyou recognizesafeoperating,troubleshooting proceduresand

someofthe problemsthatmaybe encountered bythe operatororotherpersonnel.Thismanualisnota

subsituteforyourownersmanual.Pleaseread yourownersmanualindetail tohelpyou betterunderstand the

operation ofyourdryer.

DRYERSAFETY&DRYERINFORMATION

Wiring Reference Troubleshooting

Pneg1509 -Troubleshooting 5

SPECIALTOUCH SCREENSETUPSCREENS

Accessing variousscreenswill enableyou tomakechangeson howthe dryeroperates.

Someofthe featuresrarelyneed tobe changed oncethe dryerhasbeen setup. Mostof the

specialscreensareunderthe setup button on the maintouchscreen. Bytouching the setup

button,ascreen will appearwithmorebuttons. Asyou read thismanualyou will see thatthere

aremoreplacestoaccess morefeaturesand information byusing the touchscreen. Hereare

someexamplesbelow:

BurnerMode.........................On/Off orHi/Low

BurnerDifferential................Adjustablefrom1Degree to5Degrees

SetTime&Date....................Time&Date

AdjustableGrainHi-Limit....LowTempGrainApplications

DryerModel...........................MustSetupCorrectlyfortheDryertoRunProperly

DryerMode............................ContinuousFloworBatch

TemperatureScale...............FahrenheitorCelsius

MeterRoll Reverse...............55 Minutes&5MinutesReverse

Diagnostics...........................AirSwitch(EnableorDisableforTesting Dryer)

CheckDisplayI/OSwitchOutputs

CheckDisplayI/OSwitchLightOutputs

DataLoggerSetup...............AbilitytoLog ShutdownHistory

GrainMoisture&Temp

Wiring Reference Troubleshooting

Pneg1509 -Troubleshooting

Figure 4.1

Typicallayout ofVisionDryerNetwork.

The bootloadermasternode (DisplayI/O)connectstoaCPUhost(ICOP)viaan RS232

serialconnection toreceiveinstructionsand flashprogramdata.The masternode (Display

I/O)then consumesthesecommandsand dataitself, orpassesthemon tothe pertinent

slavenodes.Atypicallayoutof the Dryernetworkispresented below. The networkmaybe

maximallyexpanded toinclude 1Host(ICOP), 1DisplayI/O, 1MainI/O, 1MoistureControl

and up to6Fan / Heatersinterfaces. Eachone ofthesenodeswill requireupdatestobe

delivered byDryerbootloader.

Computer

Host

(ICOP) DisplayI/O

Board

MainI/O

Board Fan

Heater

Board

Moisture

Control

Board

Fan

Heater

Board

RS 232

PORT RS232

PORT

DRYERNETWORK LAYOUT

Wiring Reference Troubleshooting

Pneg1509 -Troubleshooting 7

PROGRAMMINGINSTRUCTIONS

USB

PORT

Figure2:USBPortLocation

2.)Locatethe USB porton the bottomofthe DryerControlComputer(see figure2).The DryerControl

Computerison the back side ofthe dryercontrolpanel.

CONTROLPOWER

SWITCH

Figure1:Control Panel

1.)Turnoff the controlpower. (see figure1).

DRYERCONTROL

COMPUTER

Wiring Reference Troubleshooting

Pneg1509 -Troubleshooting

5.)When the bootscreen appearstouchthe LookForNewProgramon FlashCard button.

NOTE:Touching the Update/ChangeProgram button will allowyou tochange toadifferentprogram

thatisalreadyon the computerharddrive.

Figure4:BootScreen

USB FLASH

DRIVE INSTALLED

Figure3:USBFlashDrive

insertedinUSBport

4.)Turnon the dryercontrolpower.(see figure1).The dryercontrolcomputerwill start.

3.)InsertUSB flashdriveintoUSB (see figure3).

PROGRAMMINGINSTRUCTIONS

Wiring Reference Troubleshooting

Pneg1509 -Troubleshooting 9

6.)The displaywill nowconfirm thatproramfileswerefound on USB flashdriveand thattheyare

being copied tothe dryercontrolcomputerharddrive.

Figure5:Copyingfiles

fromUSBflashdriveto

dryercontrol computer

7.)Afterthe programfilesaretransfered,the Bootloaderscreen will appear.Beginbytouching the

ScanNetwork button.Thisscan will check yourdryertomakesureall partsofthe controlsystemare

communicatingcorrectly.

SCANNETWORK

BUTTON

Fig.6:ScanNetwork

PROGRAMMINGINSTRUCTIONS

Wiring Reference Troubleshooting

Pneg1509 -Troubleshooting

SELECTPROGRAM

BUTTON

Figure.8:SelectProgram

9.)Touchthe SelectProgrambutton.

Figure.7:NetworkScan

Complete

8.)Afterthe scan iscompletethe DisplayI/O, MainI/O, MoistureControl,and the Fan/Heater(s)should

be shownasNothing ToReport(see figure7).Touchthe Exit button.

EXIT

BUTTON

PROGRAMMINGINSTRUCTIONS

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