GSi TF-2024-1C Bedienungsanleitung

-@SP-----TOPDRY----@

FANS &HEATERS

FAN MODEL NO.'s

TF·2024·1C TF·2036-3C

TF-2024-3C TF-2036-5C

TF·2024-5C TF-2042-1C

TF-2028-1C TF-2042-3C

TF-2028-3C TF-2042-5C

TF-2028-5C TF2042-33C

TF-2036·1C TF2042-35C

1\(

1,,,4,,,,

~

APPROVED

®

HEATER

MODEL

NO.'s

THF-4024L,PC

THF~4036LPC

THF-4024VC THF·4036VC

THF·4024NC THF-4036NC

THF-4028LPC THF-4042LPC

THF·4028VC THF-4042NC

THF-4028NC

OWNER'S MANUAL

for CANADIAN MODELS

PNEG-121

WARRANTY

·GRAIN

SYSTEMS,

INC.

warrants

all

products

manufactured

by

GRAIN

SYSTE~IS,

INC.

to

be

free

of

defects

in

materials

and

workmanship

under

usual

and

customary

service.

GRAIN

SYSTENS,

INC.

only

obligation

is

to

repair

or

replace

products

returned

on a

prepaid

basis

within

12

months

after

retail

sale,

and,

in

our

opinion,

found

to

be

defective

due

to

material

of

wor~nanship.

If

defective,

the

product

will

be

repaired

of

replaced

without

charge,

F.O.B.

factory,

this

constituting

and

fulfilling

our

warranty

obligation.

Expenses

incurred

without

authorization

of

GRAIN

SYSTEMS,

INC.

shall

be

the

sole

responsibility\

of

the

bearer.

Under no

circumstances

wiil

G~IN

SYSTH1S,

INC. be

liable

for

any

kind

of

special

of

consequential

damages,

nor

will

the

liabilty

ever

exceed

the

selling

price

of

'

the

product.

This

warranty

does

not

cover

products

or

parts

which

have

been

damaged

by

negligent

use,

misuse,

alteration

of

accident.

All

products

supplied

by

outside

manufacturers

are

warranted

seperately

by

the

respectiv~

manufacturer.

This

war~anty

is

exclusive

and

in

lieu

of

all

other

warranties,

expressed

of

implied.

GRAIN

SYSTE~IS,

INC.

reserves

the

right

to

make

design

or

specification

changes

at

any

time,

without

an

contingent

obligation

to

purchasers

or

products

already

sold.

All

instructions

shall

be

construed

as

recommendations

only;

because

the

actual

installation

may

vary

according

to

local

conditions

and

GRAIN

SYSTENS,

INC.

assumes

no

liability

for

results

arising

from

the

use

of

such

recommendations.

GRAIN

SYSTEMS,

INC.

assumes

no

responsibility

for

field

modifi-

cations

or

erection

defects

which

create

structural

or

storage

quality

problems.

If

any

field

modifications

are

necessary

which

are

not

specifically

covered

by

the

contents

of

this

manual,

contact

GRAIN

SYSTENS,

INC.

for

recommendations

and

approval.

Any

unauthorized

modification

or

erection

defect

which

effects

th~

structural

integrity

of

the

G.S.I.

bin

will

be

cause

for

immediate

nullification

of

the

G.S.I.

bin

warranty.

ROO'

DAMAGE

WARNIM.G

GRAIN

SYSTENS,

INC.

cannot

warrant.

any

roof

damages due

to

excessive

vacuum

or

internal

pressure

caused

by

fans

or

other

air

moving

systems

Adequate

ventilation

and/or

"make-up

air"

devices

should

be

prov:

..

lted

for

all

powered

air

handling

systems.

GRAIN

SYSTEMS,

INC.

does

not

recommend

the

use

of

downward

flow

systems

(suction).

Severe

roof

structural

damage

can

result

from

any

blockage

of

air

passages.

Running

of

fans

during

certain

high

humidity/cold

weather

conditions

can

cause

freezing

over

of

air

exhaust

or

intake

ports.

THIS

EQUIPMENT

SHALL

BE

INSTALLED IN

ACCORDANCE

WITH

THE

CURRENT

INSTALLATION

CODES

FOR

GAS

BURNING

APPLIANCES

AND

EQUIP-

MENT,

CAN1-B149.1

AND

B149.2,

OR

APPLICABLE PROVINCIAL REGULATIONS

WHICH

SHOULD

BE

CAREFULLY

FOLLOWED

IN

ALL

CASES. AUTHORITIES

HAVING

JURISDICTION

SHOULD

BE

CONSULTED

BEFORE

INSTALLATIONS

ARE

MADE.

CONTE1\fTS

PAGE

FAN

SPECIFICATIONS

1

FAN

INSTALLATION 2

FAN

SERVICE 2

FAN

TROUBLESHOOTING

CHART

4

24"

FAN

PARTS 5

24"

FAN

1

PHASE

WIRING

DIAGRAM

8

28"

FAN

PARTS 9

28"

FAN

1

PHASE

WIRING

DIAGRAM

12

36"

FAN

PARTS

13

42"

10-16

H.P.

FAN

PARTS

14

36"

&

42"

10-16

H.P.

FAN

1 PH. WIRING DIAG

17

42"

30 H. P .

FAN

PARTS

18

220

VOLT

3

PHASE

WIRING

DIAGRAM

20

440

VOLT

3

PHASE

WIRING

DIAGRAM

21

HEATER

SPECIFICATIONS

22

FUNCTION

OF

HEATER

PARTS

23

FUNCTION

OF

VAPORIZER PARTS

24

HEATER

INSTALLATION 24

HEATER

OPERATION

25

HEATER

SERVICE

26

ADJUSTING

PRIMARY

AIR

DAMPER

PLATE

27

HEATER

TROUBLESHOOTING

CHART

28

HEATER

WIRING

DIAGRAMS

29

HI-LO

THERMOSTAT

30

HI-LO

THERMOSTAT

WIRING

DIAGRAM

31

MOUNTING

TEMPLATE

FOR

THERMOSTAT

32

--

GENERAL SPECIFICATIONS

TF-2024-C

TF-2028-C

TF-2036-C

TF-2042-C

TF-2042-3C

20

21

24.5

30.375

Length

(in

inches)

30.375

24

28

36 42

Diameter

(in

inches)

42

259/231

371/311

583/537

693/648

Weight

(in

pounds)*

867

7.5-10

10-14

15 15

Fan

Horsepower

30

3500

1750

3500

1750

Motor

Speed

1750

39

57

Full

Load

Amps

240V

1

Phase

53 53

Full

Load

Amps

208V

3

Phase

25 I 32 46 46

85

Full

Load

Amps

575V

3

Phase

6.8

12 16 16

30

Center

Line

to

Bottom

of

Legs

(in

inches)

15.375

19.5

25.25

-.

25.25

Minimum

Wiring

Conductor

Size**

50'

Run

10/12

8/10

6/8 6/8

2

100'

Run

6/10

4/6

2/4

2

200'

Run

4/6

1/3

3/4

1/3

1

300'

Run

2/4

1/3

0/2 0/2

0

Fuse

Size

for

Motor

Branch

Circuit

Protection

(Time

De1ay)*

60/30

125/60

150/90

150

GSI

recommends

that

you

contact

your

local

power

company

and

have

a

representative

survey

your

installation

so

that

your

wiring

will

be

compatible

with

their

system

and

so

that

you

will

have

adequate

power

supplied

to

your

unit.

First

value

given

is

for

single

phase

units,

second

value

is

for

three

phase

units.

*

**

Values

given

are

for

copper

wire,

if

aluminum

wire

is

used

increase

wire

sizes

by

2.

FAN PERFORMANCE SPECIFICATIONS

AIR

VOLUME

(CFM)

AT

INDICATED

STATIC

PRESSURE

.50

"

1.00

"

1.50"

2.00"

2.50"

3.00" 3.50"

4.00"

4.50"

5.0" 5.5"

TFC-2024

14850 14350

13800

13200 12400 11450

10150

7500

5350

4350 4000

TFC-2028

18250

17300 16500 15600 14500

13600 12400 11100

9550

7350

5700

TFC-2036

27000

26000 24400 22600

20600

18100

12600 10700

8000

6700

5800

TFC-2042

(10-16

HP)

38000 35000 32000

28500 24000

17500

14000

11000

8500

5000

2000

TFC-2042

(30

HP)

44500

43000 42000 40000

39000 37000 34500 31000

26200

17500

8000

-1-

FAN

INSTALLATION

Top

Dry

serie~

fans

are

designed

primarily

for

use

with

Top

Dry

systems,

although

they

are

suitable

for

many

other

crop

drying

applications.

2.

Install

unit

as

shown

in

Top

Dry

manual.

For

any

other

type

installations

consult

factory

or

your

dealer

for

recommendations.

3.

Be

sure

that

adequate

electrical

supply

is

provided

to

operate

the

unit.

Undersized

wiring

can

cause

overheating

and

thus

shorten

the

life

of

tile

motor.

Use

wire

size

chart

in

specifications

to

determine

wire

~ize

required.

4.

On

initial

start

up

of

fan,

run

it

momentarily

to

make

sure

that

the

fan

blade

is

rotating

in

the

proper

direction

and

air

flow

is

correct.

5.

A

qualified

electrician

should

make

all

fan

installations.

6.

It

is

v~ry

important

that

adequate

exhaust

opening

is

supplied

to

prevent

structural

damage

to

bin.

7.

Electrical

installation

shall

be

in

accordance

with

the

CSA

C22.l

Canadian

Electrical

Code

Part

I

and/or

local

codes.

FAN

SERVICE

All

Airstream

fans

are

constructed

of

durable

weather-resistant

I~at~rials,

so

a

minimum

amount

of

service

should

be

required;

hOWl'vcr

bcfoLe

the

unit

is

started

for

the

first

time

each

season

there

are

a

few

items

that

need

to

be

checked

out.

All

damaged

parts

should

be

repaired

or

replaced.

1.

Shut

off

and

locl~

out

all

electrical

power.

Open

control

box

lid

and

inspect

all

components

for

moisture,

vibration,

or

rodent

damaGe.

Remove

any

accumulated

foreign

material

present.

Inspect

and

tighten

all

loose

terminal

connections.

Replace

any

damaRed

wiring.

2.

Remove

grill

guard

and

inspect

propellor

for

freedom

of

rotation

and

uniform

tip

clearance.

Inspect

inside

of

hub

for

accumulated

dirt

or

insect

nests

that

may

seriously

affect

the

balance

of

the

propel

lor

and

cause

excessive

vibration.

3.

Check

propel

lor

for

free

side

play.

Any

side

play

is

an

indication

of

defective

motor

bearings

that

should

be

replaced

to

prevent

complete

motor

failure.

-2-

4.

Motor

bearings

should

be

greased

periodically

depending

upon

usage.

Under

normal

conditions

it

is

a good

idea

to

have

motor

serviced

at

an

authorized

service

center

every

three

to

four

seasons.

Note:

It

is

important

that

motor

bearings

are

greased

with

high

quality

motor

bearing

grease

available

from

an

authorized

service

center.

5.

Check

magnetic

starter

for

dirt

or

other

corrosion

on

contact

points.

If

points

show

signs

of

wear

they

should

be

replaced.

FUNCTION

OF

FAN

PARTS

PROPELLOR:

Specially

designed

to

move

air

through

grain.

SPLIT

TAPER

BUSHING:

Locks

fan

blade

to

motor

shaft.

ELECTRIC

NOTOR:

Provides

power

and

mounting

for

faJil

blade.

MOTOR

CONTROL:

Pl'ovides

start

and

stop

of

fan.

RED

LIGHT:

Indicates

that

fan

is

running.

OVER

LOADS:

Kicks

out

motor

controls

in

event

of

motor

overload

situation.

VENTURI:

Increases

effeciency

of

fan.

CAPACITORS:

(SINGLE

PHASE)

Provide

correct

electrical

characteristics

for

single

phase

motors

-3-

TROUBLESHOOTING

CHART

TROUBLE

PROBABLE

CAUSE

CHEC~-OUT

PROCEDURE

AND

CORRECTION

Power

supply

Check

supply

voltage

across

terminals

Ll

and

L2

on

single

phase

and

L3

on

three

phase

units.

It

should

be

within

lOt

of

that

shown on

the

motor

nameplate.

Inspect

power

for

blown

fuses

etc.

Call

the

power company.

Star.t

or

stop

switch

or

auxiliary

contacts

Run

an

insulated

jumper

wire

from

terminals

Ll

to

3 on

the

motor

starter.

If

contact

or

closes

then

problem

is

probably

in

the

start

or

stop

switch

or

the

auxiliary

contacts.

Replace

necessary

parts.

Hotor

starter

chatters

or

does

not

close

Open

overload

relay

Overload

relay

push

red

or

green

reset

button(s)

on

relay

Run

an

insulated

jumper

wire

from

terminal

L2

to

pull

in

coil.

Wire must go

to

the

side

of

the

coil

that

is

connec~d

to

the

overload

relay.

If

contactor

does

close

wh~n

start

button

is

pressed

then

trouble

is

in

the

overload

relay.

Replace

overload

if

defective.

Motors

with

internal

thermostat

Motor

contactor

Power

supply

Run

an

insulated.

jumper

wire

from

L2

to

the

overload

relay

Wire must go

to

the

side

of

the

overload

relay

that

DOES

NOT

go

the·

pull

in

coil.

If

contactor

does

not

close

trouble

is

in

the

motor

internal

protection.

Replace

defective

part.

Connect

power

supply

leads

directly

to

motor

leads,

if

motor

runs

properly

the

problem

must

be

in

the

contactor.

Replace

necessary

parts

or

complete

contactor

if

defective.

If

fuses

continue

to

blow

during

starting,

check

s

he

and

type.

Use

time

delay

type

fuses.

See

"Specifications"

for

proper

size.

Power

supply

Check

voltage

across

terminals

Tl

and

T2

on

single

phase

and

T3

on

three

phase

after

pushing

start

button.

It

should

be

within

(

lOt

of

that

shown

on

nameplate.

Check

wiring

to

unit

to

insure

adequate

voltage

during

starting.

Starter

closes

but

fan

runs

slow

and blows

fuses

or

will

not

run

at

all.

Contacts

or

contactor

Motor

connections

If

voltage

is

not

as

specified,

but

checked

out

all

right

on

line

side,

then

problem

is

probably

in

contacts

or

contactor.

Replace

defective

parts.

Check

motor

lead

connections

with

that

shown

on

the

motor

nameplate.

Correct

lead

connection.

Capacitors

1

phase

Motor

Check

for

evidence

of

capacitor

overheating.

Replace

capacitors.

Check

for

adequate

starting

voltage.

Check

for

freedom

of

rotation

and

excessive

bearing

noise

by

turning

fan

blade

by

hand.

Take

motor

to

authorized

service

station.

Fan

runs

ba.ckwards

Fan

vibrates

Wiring

Mounting

Fan

blade

Compare

rotation

with

arrow

on

fan

blade.

Make

certain

motor

lead

connections

are

as

shown

on

motor

nameplate.

Compare

rotation

with

arrow

on

fan

blade.

Interchange

any

two

.

power

leads

(three

phase

motors

only)

Be

sure

fan

is

mounted

securely

to

platform

or

pad.

Check

for

dirt

deposits

or

other

irregularities

that

may

cause

fan

to

run

out

of

balance.

Correct

problem

or

install

new

blade.

Motor

shaft

Check

for

bent

motor

shaft.

If

shaft

is

bent

then

take

motor

to

authorized

service

center

or

replace

motor.

-4-

24" 7.5-10 H.P.

TOP

DRY

SERIES FAN PARTS

/

I

ITEM

PART

NO.

DESCRIPTION QTY.

1

DC-113

AIR

FLOW

DECAL

.

"-

...

"-.

"-

...............

1

2

DC-159

AIRSTREAM

DECAL

...

~

.............."- ..

"-

2

3

DC-163

IMPORTANT

DECAL

.............

"-

..................

"-

I

4

TF-I110

24"

TOP

DRY

FAN

HOUSING

WELDMENT

......

1

5

F-975

24"

BASE

MOUNT

LEG

............

"-

.......... 2

6

F-976

24"

BASE

MOUNT

STRAP

............................ 1

7

F-974

24"

MOTOR

MOUNT

................................ 1

8

PR-331

PEAK

CAP

HANDLE

...............

"-

..................... 2

9

TFH-2015

24"

GRILLE

GUARD

.................................... 1

10

TF-1197

24"

VENTURI .....................................

"-

I

11

FH-5647

7.5-10

H.P.

MOTOR

-

240

VOLT

1

PHASE

1

11

FH-5648

7.5-10

H.P.

MOTOR

-

208

VOLT

3

PHASE

1

11

TFH-2070

7.5-10

H.P.

MOTOR

-

575

VOLT

3

PHASE

1

12

FH-6563

3/4"

SEALTITE

CONDUIT

...

"-

................... 1

13

TF-1112

24"

FAN

BLADE

AND

HUB

ASSEMBLY

............ 1

14

TECF-24-1

24"

ELECTRICAL

BOX

-

240

VOLT

1

PHASE

1

14

TECF-24-3

24"

ELECTRICAL

BOX

-

208

VOLT

3

PHASE

1

14

TECF-24-5

I

24"

ELECTRICAL

BOX

-

575

VOLT

3

PHASE

1

STANDARD

HARDWARE

PARTS -

(PURCHASE

LOCALLY)

.

A

B

C

D

E

F

G

H

5-4275

5-396

5-1147

S-1054

S-2071

S-456

5-248

5/16"-18

X

3/4"

BIN

BOLT

'"

24

5/16"-18

NUT

..................•......

24

5/16"

LOCKWASHER

..

'.

. . . . . . . . . . . . . . • • . .

24

3/8"

LOCKWA5HER

4

3/8"-16

X

1-1/4"

BOLT

4

3/8"-16

NUT

.....•....................

4

3/8"

FLAT

WASHER

4

MOTOR

KEY

(SUPPLIED

WITH

MOTOR)

1

-5-

24"

7.5-10

~

1

PHASE

FAN

CONTROL

BOX

PARTS

ITEM PART NO. DESCRIPTION QTY.

1

DC-381

CANADIAN

FAN

ELECTRICAL

BOX

DECAL

........ 1

2

F-747

CAPAC~TOR

RETAINER

CLIP

............................

1

3

DC-437

24"

1 PHASE WIRING

DIAGRAM

DECAL

.......... 1

4

TFC-0028

STOP SWITCH

....................................................

1

5

TFC-0029

START SWITCH

..................................................

1

6

TFC-0063

HEATER

STRIP

..................................................

1

7

TF-1185

24"

FAN

BOX

WELDMENT

.................................. 1

8

TFC-0057

CONTACTOR

........................................................ 1

9

TFC-0044

OVERLOAD

RELAY

..............................................

1

10

TFC-0018

TERMINAL

STRIP

.............................................. 1

11

TFH-2052

TERMINAL

STRIP

MARKER

................................ 1

12

---------

START CAPACITORS

(BALDOR)

........................

AR

13

TFC-0012

RED

LIGHT ........................

.........

-

......................

1

STANDARD

HARDWARE

PARTS -(PURCHASE

LOCALLY)

A

S-6557

#8-32

X

3/4"

SHEET

METAL

SCREW

.............. 2

B

S-1040

#8-32

X

1/4"

SHEET

METAL

SCREW

.............. 6

C

S-2605

1/4"-20

X

1-1/4"

SHEET

METAL

SCREW

...

1

-_.

_....

-_

..

-6-

6

24"

7.5-10

H.P.

208

&

575

VOLT

3 PHASE

FAN

CONTROL

BOX

PARTS

Ie QTY.

DESCRIPTION

PART NO.

1

CANADIAN

FAN

ELECTRICAL

BOX

DECAL

........

DC-381

1

208

VOLT

3 PHASE WIRING

DIAGRAM

DECAL. 1

2

DC-379

575

VOLT

3 PHASE WIRING

DIAGRAM

DECAL. 1

2

DC-380

1

STOP SWITCH ....................................................

TFC-0028

3 1

START SWITCH ..................................................

4

TFC-0029

HEATER

STRIP

(208

VOLT

ONLY)

..................

TFC-0041

5

~

HEATER

STRIP

(575

VOLT

ONLY)

.................. 3

TFC-0065

5

24"

FAN

CONTROL

BOX

WELDMENT

.................. 1

TF-1185

6

CONTACTOR

........................................................ 1

7

TFC-0059

TERMINAL

STRIP

.............................................. 1

TFC-0018

8 TERMINAL

STRIP

MARKER

................................ 1

TFH-2052

9

RED

LIGHT ........................................................ 1

10

TFC-0012

TFC-0039

TRANSFORMER

575-120

V

(575

VOLT

ONLY)

. 1

11

TFC-0042

AUXILIARY POINTS

(575

VOLT

ONLY)

.......... 1

12

TFC-0043

COIL -

120

VOLTS

(575

VOLT

ONLY)

.......... 1

13

STANDARD

HARDWARE

PARTS -(PURCHASE LOCALLY)

A

S-6557

#8-32

X

3/4"

SHEET

METAL

SCREW

..

... ........ " 4

B

S-1040

#8-32

X

1/4"

SHEET

METAL

SCREW

.............. 4

-7-

GSi TF-2024-1C Bedienungsanleitung

Beliebte Heizung Handbücher anderer Marken