GSi PNEG-1295 Bedienungsanleitung

16" - 36"

Platform

Installation Manual PNEG-1295

PNEG-1295

Revision Date: 10-16-2006

PNEG-1295 16" - 36" Platforms

READ THIS MANUAL carefully to learn how to

properly use and install equipment. Failure to do

so could result in personal injury or equipment

damage.

INSPECT the shipment immediately upon arrival.

The Customer is responsible for ensuring that all

quantities are correct. Report any damage or

shortages by recording a detailed description on

the Bill of Lading to justify the Customer’s claim

from the Transport Firm. Our responsibility for

damage to the equipment ends with acceptance

by the delivering carrier. Save all paperwork and

documentation furnished with any of the equip-

ment.

THIS MANUAL SHOULD BE CONSIDERED a

permanent part of your equipment and should be

easily accessible when needed.

Introduction

WARRANTY is provided as part of the company’s

support program for customers who use and

properly maintain their equipment. The warranty is

explained on the warranty page located on the

inside back cover of this manual.

This warranty provides you the assurance that the

company will back its products where defects

appear within the warranty period. In some cir-

cumstances, the company also provides field

improvements, often without charge to the cus-

tomer, even if the product is out of warranty.

Should the equipment be abused, or modified to

change its performance beyond the factory speci-

fications, the warranty will become void and field

improvements may be denied.

4PNEG-1295 16" - 36" Platforms

Use of the Equipment Information page will help you identify your equipment in the case that you need to

call your dealer or installer. This information should be filled out and kept on record.

Equipment Information

Model Number:__________________________

Serial Number:___________________________

Date Purchased:____________________

Dealer/Distributor Name and Phone Number:

Material Handling

1004 East Illinois Street

Assumption, Illinois 62510 USA

Phone: (217) 226-4421

FAX: (888) 741-3004

e-mail: [email protected]

PNEG-1295 16" - 36" Platforms

Introduction........................................................................................................3

Equipment Information ......................................................................................4

Safety Guidelines .............................................................................................. 6

Safety Decal Locations...................................................................................... 9

16" - 24" Platform Assembly

Head Service Platform ................................................................................. 10

Floor Sections .............................................................................................. 11

Toeboards.................................................................................................... 12

Handrail Posts.............................................................................................. 13

Access Door ................................................................................................ 14

Handrails...................................................................................................... 15

30" - 36" Platform Assembly

Platform Support Channel............................................................................ 16

Floor Sections .............................................................................................. 17

Toeboards.................................................................................................... 18

Vertical Posts............................................................................................... 19

Access Door ................................................................................................ 20

Handrails...................................................................................................... 21

Ladder Assembly

Tie Angle Attachments ................................................................................. 22

Tie Angle & Cross Braces ............................................................................ 23

Ladder Stand Off.......................................................................................... 24

Ladder Attachment....................................................................................... 25

Safety Cage Hoop........................................................................................26

14’ Ladder Assembly ...................................................................................27

Safety Cage Vertical Bar.............................................................................. 28

Safety Cage Flare ........................................................................................ 29

Rest Platform

Side Mounting Channels .............................................................................. 31

Platform Corner Posts.................................................................................. 32

Front & Rear Mounting Channels.................................................................33

Center Support Channel .............................................................................. 34

Knee Braces ................................................................................................ 35

Deck Plate ................................................................................................... 36

Top & Mid Handrails .................................................................................... 37

Kickplates .................................................................................................... 38

14' Ladder Assembly at Rest Platform ......................................................... 39

4' x 5' Distributor Platform

Platform Clamps .......................................................................................... 40

Support Channels & Knee Braces................................................................ 41

Platform Deck .............................................................................................. 42

Vertical Posts............................................................................................... 43

Handrails...................................................................................................... 44

6' x 6' Distributor Platform

Platform Clamps .......................................................................................... 45

Support Channels & Knee Braces................................................................ 46

Toeboards.................................................................................................... 47

Platform Decking.......................................................................................... 48

Handrails...................................................................................................... 49

Knee Crossbraces ....................................................................................... 50

Table of Contents

All information, illustrations, photos, and specifications in this manual

are based on the latest information available at the time of publication.

The right is reserved to make changes at any time without notice.

Safety

6PNEG-1295 16" - 36" Platforms

This manual contains information that is important for you, the owner/operator, to know and

understand. This information relates to protecting personal safety and preventing

equipment problems. It is the responsibility of the owner/operator to inform anyone

operating or working in the area of this equipment of these safety guidelines. To help you

recognize this information, we use the symbols that are defined below.

Please read the manual and pay attention to these sections. Failure to read this manual

and it’s safety instructions is a misuse of the equipment and may lead to serious injury or death.

SAFETY GUIDELINES

DANGER indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

This is the safety alert symbol. It is used to alert you

to potential personal injury hazards. Obey all

safety messages that follow this symbol to avoid pos-

sible injury or death.

WARNING indicates a potentially hazardous situation which,

if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if

not avoided, may result in minor or moderate injury.

CAUTION used without the safety alert symbol indicates

a potentially hazardous situation which, if not avoided,

may result in property damage.

NOTE indicates information about the equipment that you

should pay special attention to.

Safety

7PNEG-1295 16" - 36" Platforms

FOLLOW SAFETY INSTRUCTIONS

Carefully read all safety messages in this manual

and on your machine safety signs. Keep signs in

good condition. Replace missing or damaged

safety signs. Be sure new equipment compo-

nents and repair parts include the current safety

signs. Replacement safety signs are available

from the manufacturer.

Learn how to operate the machine and how to

use controls properly. Do not let anyone operate

without instruction.

Keep your machinery in proper working condi-

tion. Unauthorized modifications to the machine

may impair the function and/or safety and affect

machine life. All service accessories are in-

tended for the proper use in which they were

designed. Any misuse of the equipment or

accessories will void the warranty. Misuse can

cause failure, severe injury or death to the user.

The manufacturer cannot be responsible for the

erection or use of the bucket elevator and it’s

accessories.

If you do not understand any part of this manual

and need assistance, contact your dealer.

PRACTICE SAFE MAINTENANCE

Understand service procedures before doing

work. Keep area clean and dry.

Never lubricate, service, or adjust machine while

it is in operation. Keep hands, feet, and clothing

from rotating belt and idlers.

Keep all parts in good condition and properly

installed. Fix damage immediately. Replace

worn or broken parts. Remove any build up

grease, oil, or debris.

Safety

8PNEG-1295 16" - 36" Platforms

PREPARE FOR EMERGENCIES

Be prepared if fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambu-

lance service, hospital, and fire department near

your telephone.

WEAR PROTECTIVE CLOTHING

Wear close fitting clothing and safety equipment

appropriate to the job.

Safety glasses should be worn at all times to

protect eyes from debris.

Wear gloves to protect your hands from sharp

edges on plastic or steel parts.

A respirator may be needed to help prevent

breathing potentially toxic fumes and dust.

Wear hard hat and steel toe boots to help

protect your head and toes from falling debris.

Eye Protection

Gloves

Steel Toe Boots

Respirator

Hard Hat

Decals

9PNEG-1295 16" - 36" Platforms

DECAL LOCATIONS

DC-1568

FALL HAZARD

Serious injury or death will result.

Keep access door closed

while on platform.

DC-1568

Decal located on bottom of platform access door.

16" - 24" Platform Assembly

10 PNEG-1295 16" - 36" Platforms

When laying out the ladder, safety cage, and

platforms be sure to always start from the head

service platform and work your way down the

leg. Keep in mind a rest platform needs to be

located at every 30' of vertical descent to com-

ply with OSHA Standards.

Take time now and review all instructions and

drawings before attempting to assemble the

platforms. Layout all parts for easy identifica-

tion. Determine if your equipment is left or right

hand shaft. The support channels will mount

in the same location for right hand or left hand

drive setup. The support channels will extend

same distance on each side of the head. Start

the head service platform assembly by at-

taching two support channels to the head

platform clips. Use 3/8" x 1" bolts and whiz

nuts. (See Figure 1.)

Figure 1

Head Service Platform

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