Gunnebo Lifting CSB Bedienungsanleitung

Lifting Systems

www.gunnebolifting.com

Användarhandbok - Lyfthandskar

Gebrauchsanleitung - Sicherheits-greifklemmen

Owners Manual - Safety plate lifting clamp

Manual do Utilizador - A pinça de segurança de elevação

CSB, CSBW, CSS

Please carefully read the safety instructions of this owner’s manual before using

the safety lifting clamp. In case of any doubts, please refer to your dealer!

Our manuals are intended to be a reference source throughout the lifetime

of your product.We appreciate any suggestions, and/or comments regarding this manual.

Due to continuing research and development activities, product speciﬁcations are subject

to change without notice.

English

Läs anvisningarna i denna användarhandbok noggrant innan du använder lyfthandsken.

Vid frågor, rådgör med återförsäljaren. Våra handböcker är avsedda att vara en referenskälla

under produktens livslängd. Vi uppskattar förslag och/eller kommentarer angående

denna handbok. På grund av kontinuerligt undersöknings- och utvecklingsarbete, kan

produktspeciﬁkationer ändras utan föregående meddelande.

Lesen Sie die Gebrauchsanleitung vor Benutzung des Produkts sorgfältig durch.

Bei Fragen wenden Sie sich bitte an Ihren Zulieferer. Die Gebrauchsanleitung dient

während der gesamten Lebensdauer des Produkts als ständige Informationsquelle.

Für Hinweise oder Anmerkungen zur Verbesserung des Inhalts dieser Gebrauchsanleitung

sind wir dankbar. Aufgrund kontinuierlicher Forschungs- und Entwicklungsprozesse

behalten wir uns technische Änderungen und/oder Änderungen äußerlicher

Leia atentamente as instruções de segurança deste manual do utilizador antes de utilizar

a pinça de segurança de elevação. Em caso de dúvida, consulte o seu revendedor! Os

nossos manuais devem ser um ponto de referência ao longo da vida útil do seu produto.

Agradecemos quaisquer sugestões e/ou comentários relativos a este manual. Devido às

contínuas actividades de investigação e desenvolvimento, as especiﬁcações do produto

estão sujeitas a alterações sem aviso prévio.

Svenska

DeutschPortuguês

Contents

1. General 3

2. Operating principle 3

3. Permitted applications 3

4. Safety instructions 4

5. Lifting 5

6. Maintenance 5

7. Disassembling/Assembling 6

8. Overhaul 6

9. Disposal 7

10. Troubleshooting checklist 7

11. Warranty 7

Appendix - Exploded view of the safety beam lifting clamp

- How to correctly use the safety beam lifting clamp9

1 General

Congratulations with the purchase of your new Gunnebo Lifting CSB (W) or CSS lifting clamp.

The quality systems of management and services of Gunnebo Liftings B.V. fully comply

with ISO 9001 standards. The many years of vast experience are a guarantee of optimum

quality and safety. Gunnebo Liftings are made of top quality alloyed steel and fully

comply with European standards as laid down in Machine Directive 2006/42/EG.

2 Operating Principle

The CSB(W) and CSS lifting clamps feature a screw thread mechanism consisting of a threaded

spindle and two spindle nuts. As soon as the spindle has been actuated, this mechanism

ensures that a constant clamping force is applied by the jaws. In this way the clamp will

not work itself loose from the object. The linked clamping parts ensure that the clamping force

continues, which means that the load continues to be held ﬁrmly. As there is no cam and pivot

arrangement the object to be lifted does not become damaged.

3 Permitted Applications

CSB

The CSB(W) lifting clamps are only suitable for lifting and handling steel beams (T, UNP,

INP, IPE, HE etc) and steel strips.

Permissible positions for using the two clamps are:

- lifting and handling from a vertical position.

- lifting work, where the lifting clamp is used as a lifting point.

CSS

The CSS bulb screw clamps have been speciﬁcally and exclusively designed for the provision

on a bulb proﬁle of a temporary lifting point. (HP proﬁle according to EN 10-204)

The CSS bulb screw clamp is used individually to create a temporary lifting point on a bulb

proﬁle. The lifting shackle may be subjected to a lateral load of up to 45° left or 45° right in

relation to the perpendicular.

English

4 Safety Instructions

Safety ﬁrst! Guarantee your personal safety by carefully reading the following safety

instructions ﬁrst.

Safety ﬁrst! Guarantee your personal safety by carefully reading the following safety instructions

ﬁrst. Ensure your own safety and continue to beneﬁt from our product safety by having the

clamp inspected, tested and, if necessary, overhauled at least once a year by Gunnebo Lifting

or a recognised mechanical repair and service centre. See also Chapter 8 - Overhauling.

Contact Gunnebo Lifting for further information.

Avoid situations danger to life

Prevent dangerous situations by seriously taking care of the following precautions:

- Never work with an untested clamp.

- Keep at a distance when lifting and never stand under the load.

- Do not use the clamp if damaged; have the clamp repaired by Gunnebo Lifting ﬁrstly,

or by a recognised mechanical repair centre. If in doubt, please consult your dealer.

- Never lift more than one beam or load at a time.

- Never lift beams that are heavier than the working load limit (W.W.L.), as indicated on the clamp

and the test certiﬁcate.

- Do not attach the CSS clamps to any other parts but bulb proﬁles (HP proﬁles EN 10-204)

- Do not lift beams or strips smaller or bigger than the jaw opening, as indicated on the clamp

and the test certiﬁcate.

- When simultaneously operating a number of lifting clamps facing each other, use lifting slings or

chains which are of sufﬁcient length to ensure that the angle between the slings or chains never

exceeds 60°.

- When simultaneously operating a number of lifting clamps side by side, use a lifting beam

(equalizer) and lifting slings or chains of sufﬁcient length to ensure that the lifting shackles on the

clamps are never subjected to a lateral load of more than 10°.

- Do not place the clamp on tapered or conical sections of the beam to be lifted.

- Make sure that the clamp(s) is/are positioned so as to balance the load when it is being lifted.

- The clamp is only suitable for use in normal atmospheric conditions.

Safety precautions

- Ensure that the lifting shackle can never be subjected to 10° lateral load.

- A free fall or uncontrolled swaying at the crane hook resulting in objects being struck may cause

damage to the clamp. If this occurs, check whether the clamp is in good working order before

using it.

- Lifting clamps are not suitable to be used as permanent joints.

- The clamp should be subjected to preventive maintenance on a monthly basis in accordance

to the guidelines as described in Chapter 6 - Maintenance.

- Do not modify the clamp (by welding, grinding, etc.), as this can adversely affect its operation

and safety, thereby nullifying any forms of guarantee and product liability.

- For the very same reason, use only original Gunnebo Lifting components.

- The CSS bulb screw clamps may be mounted onto a bulb proﬁle with a hardness of up to

345 Hb (37 Rc). Please consult with your dealer if harder steel types are used.

- If you are using a CSS bulb screw clamp, please observe the following additional inspection duties:

Make sure that the size of the bulb proﬁle matches the range of the bulb screw clamp.

- Any improper use of the clamp and/or failure to observe any directions and warnings in these

operating instructions concerning the use of this product may endanger the health of the user

and/or bystanders.

5 Lifting

- Verify whether the working load limit (w.l.l.) of the clamp is sufﬁcient for the load created

in the lifting situation.

- Attach the lifting clamp to the hoisting mechanism:

- directly to a crane hook by means of a safety shackle,

- by means of a coupling link or D-type shackle,

- by means of a sling or chain, if necessary, in conjunction with a coupling link or

D-type shackle.

- Ensure that all attachments have been tested and are of the correct tonnage. Make sure that

coupling links and shackles are large enough to allow the clamp to move freely in the hook.

- Check whether the clamp has any visible damage.

- Operate the spindle to check whether the clamp opens and closes smoothly.

CSB/CSBW

- Check that the threaded spindle is free of dirt and if necessary clean it with a wire brush.

- Remove excess dirt from the beam or strip where the lifting clamp is to be applied.

- Open the clamp by using the threaded spindle.

- Position the jaw as far as they will go over the beam or strip, ensuring that the clamp is

positioned so as to balance the load when it is being lifted.

- Close the clamp by reversing the threaded spindle as far as it will go (ﬁnger tight).

- Start the lifting and check whether the clamp is shifting.

- If the clamp continues to shift read through Chapter 6 - Maintenance.

- Make sure that the load is in a stable position, before taking the clamp off the plate.

CSS

- Open the clamp by means of the thread spindle.

- Position the clamp completely onto the bulb proﬁle, in such a way that the bulb falls into

the recess of the clamp and the ﬂat side of the bulb proﬁle faces the spindle side.

- Close the clamp by fully (i.e. ﬁnger tight) closing the thread spindle.

- Mount the hoisting element onto the lifting shackle and start lifting gently.

- Make sure the clamp does not shift. If the clamp shifts or if the load becomes unbalanced,

repeat the above.

- When the load has reached its destination, lower the crane hook until the clamp is fully

unloaded. This can be veriﬁed by the slackness of the hoisting chain and a free movement

of the lifting shackle of the clamp.

- Take the hoisting element from the lifting shackle while holding on to the frame.

- The bulb screw clamp is removed from the construction by loosening the thread spindle.

6 Maintenance

From a safety point of view, please check the general condition of the clamp at least once

a month, see Chapter 7 - Disassembling/Assembling.

Stop using the clamp if:

- the clamping parts are split or deformed, in particular the jaws;

- the lifting shackle is visibly deformed;

- the shackle pins are visibly deformed;

- the retaining pins are missing;

- the threaded spindle is visibly deformed;

- the threaded spindle is dirty or damaged;

- there is too much room in the spindle nuts;

- the marking on the clamp is no longer legible.

English

Depending on the defects noted:

- dismantle and clean the clamp (see Chapter 7 - Disassembly/Assembly) or

- have the clamp overhauled by Gunnebo Lifting or a recognized mechanical repair

centre (see chapter 8 - Overhauling). If in doubt consult your supplier.

7 Disassembling/Assembling

The clamp can be easily disassembled for cleaning and inspection.

Disassembling

Please make use of the following sequence (see construction drawing on page 30):

- Open the clamp to its full extent.

- Remove the retaining pin (9) and the spindle head (6).

- Remove the retaining pins (8) and the link pin (7).

- Remove the lifting shackle (3) and the spacers (5).

- Unscrew both clamping parts from the threaded spindle (4).

- Clean all parts with a standard degreasant.

- Grease the shackle pin (7), threaded spindle (4) and spindle bushes (5) with bearing grease.

Assembling

Assemble all the parts in reverse sequence.

Note: The two spindle bushes must be screwed on to the threaded spindle over the same

length in relation to the centre, before the spindle head is ﬁtted.

- Make sure that always new and original retaining pins are inserted and do so with the aid

of a hammer, combination pliers and pin punch.

- When replacing parts, always use original Gunnebo Lifting components.

- Remove any burr with a ﬁle.

If in doubt consult your supplier.

CSS

Important! Before starting disassembling the clamp, mark each part in such a way that they

are easily reassembled in the original position.

Disassembling the CSS

- Remove the retaining pin (5), with which the lifting shackle spindle (3) is secured, from the

frame (1).

- Remove the lifting shackle spindle (3) and the lifting shackle (4).

- Unscrew the screw spindle (2) from the frame (1) and remove it.

Assembling the CSS

When reassembling the clamps, assemble all parts in reverse order. To ensure the safety of

the clamp, only use the original Gunnebo Lifting replacement parts when repairing the clamp.

Make sure they are marked to allow proper identiﬁcation. If you carry out any inspections,

repairs or modiﬁcations yourself, you will nullify all forms of guarantee and product liability.

After inspection, repair and/or reassembly, the clamps should be tested using a certiﬁed

testing bench.

8 Overhaul

At least once a year or in case of any damage to the clamp, the clamp should be inspected,

tested and if necessary overhauled by Gunnebo Lifting. or by a recognised mechanical repair

centre. If in doubt consult your supplier.

10 Troubleshooters Checklist

Failure/malfunction Possible Cause Action

Clamp is shifting Clamp not closed

Threaded spindle dirty

Threaded spindle

worn out

Jaws bent open

Load is dirty

Clean load

Clean spindle

Reject clamp

Clean load

Lifting shackle pivoting badly Lifting shackle overloaded Reject clamp

Body bent Clamp overloaded Reject clamp

Lifting shackle oval Clamp overloaded Reject clamp

Shackle pins bent Clamp overloaded Reject clamp

Retaining pins missing Incorrectly assembled Fit new retaining pins

Clamp difﬁcult to open/close Key way slot dirty

Clamp worn out

Clamp contaminated

Clamp overloaded

Clean spindle

Reject clamp

Clean clamp

11 Warranty

Gunnebo Lifting provides a 5 year warranty on its lifting clamps. This warranty is applicable to

the original end user of the lifting clamps. Only if the clamp has been inspected, checked and

maintained by this instructions and by an ofﬁcial dealer. This warranty period of 5 years is valid

from the day of purchase, and is liable to all conditions and measurements stated in this document.

11a Conditions

This warranty only covers failures in the lifting tools which is the consequence of production

errors which occur during normal use. The warranty covers no wear to components such as

pivots, cam assemblies, lock springs etc. Should there be any kind of failure within this guarantee

period, the lifting tool will be replaced or repaired to insight of the producer.

No warranty is given to clamps due to the following failures:

- Regular wear

- Overload.

- Wrong and/or carelessly use

- Damages

- Not following procedures and measures

- Hoisting differing material other then indicated on clamp or stated in the user-manual

- Adapting and/or modifying of the Terrier clamp.

- The injudicious use of the clamp, and not succeeding all indications which are stated in the users

manual.

- When maintenance and/or revision has not been carried out by an authorised Gunnebo Lifting

distributor.

English

9 Disposal

Once it has reached the end of its useful life the CSB safety beam lifting clamp can be treated

as scrap iron, provided that the clamp is rendered unﬁt for further use.

The producer is not responsible for incidental damage or damage due to use of the lifting

tools as well as from violation of this manual.

11b Procedure Safety Inspection

All inspections and repairings must be written down in the maintenance diagram. This counts

not only for your own inspections but also for inspections which are carried out by your

authorised Gunnebo Lifting distributor. When the clamp is handed in for maintenance and

inspection you always must provide the maintenance diagram.

Defective Lifting Clamps

When a form of wear or damage is indicated, you must take the following measures.

1. Take the lifting clamp out of use. (Note the date of failure of the lifting clamp)

2. Try to recover the cause of the failure, for example (complete list is available in chapter 1):

- Overload

- Wrong and/or carelessly use

- etc

These claims stated in no.2 do not fall under the guarantee! To guarantee the security of

you and your colleagues you are obliged to follow up this procedure.

3. Return your lifting clamp (with the maintenance history) to your authorised Gunnebo Lifting

distributor.

4. If the lifting clamp has been revised / repaired by your distributor, you can safely use your

clamp again. Please note this date in your maintenance chart (see page 35).

11c Inspection Schedule

Months 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60

Years 12345

Safety inspections by your

own inspector

Maintenance by a ofﬁcial

Gunnebo Lifting distributor

Revision by a ofﬁcial

Gunnebo Lifting distributor

Svenska

Innehåll

1. Allmänt 9

2. Arbetsprincip 9

3. Tillåtna applikationer 9

4. Säkerhetsanvisningar 10

5. Lyft 11

6. Underhåll 11

7. Demontering/Montering 12

8. Service 12

9. Kassation 13

10. Checklista för felsökning 13

11. Garanti 13

Bilaga - Sprängskiss på CSB-lyfthandske för balkar

- Korrekt användning av CSB-lyfthandske för balkar

1 Allmänt

Grattis till köpet av ny Gunnebo Lifting CVB-lyfthandske för balkar. Kvalitetssystemen för

hantering och tjänster från Gunnebo Lifting är helt i enlighet med ISO 9001-krav.

Många års omfattande erfarenhet är en garanti för optimal kvalitet och säkerhet.

Gunnebo Liftings lyfthandskar är tillverkade av legerat stål av bästa kvalitet och uppfyller

europeiska normer och krav som fastställs i Maskindirektivet 2006/42/EG.

2 Arbetsprincip

CSB(W)- och CSS-lyfthandskar har en skruvgängad mekanism som består av en gängad spindel

och två spindelmuttrar. När spindeln har satts i rörelse, ser denna mekanism till att en

konstant lyftkraft tillämpas av gripklorna. På så sätt kommer lyfthandsken inte att tappa

greppet om föremålet. De förenade lyftdelarna garanterar att lyftkraften bibehålls, vilket bety-

der att lasten hålls fast ordentligt. Då kam- och pivotanordning saknas, kommer föremålet som

skall lyftas inte att skadas.

3 Tillåtna Applikationer

CSB/CSBW

CSB(W)-lyfthandskar är endast lämpliga för att lyfta och hantera stålbalkar (T, UNP, INP, IPE,

HE, etc.) och -lister.

Tillåtna positioner för att använda de två lyfthandskarna är:

- lyft och hantering från en vertikal position.

- lyftarbete, där lyfthandsken används som en lyftpunkt.

CSS

CSS-lyfthandske med skruv har utformats särskilt och exklusivt för tillhandahållandet av en

kolvproﬁl på en tillfällig lyftpunkt. (HP-proﬁl i enlighet med EN 10-204). CSS-lyfthandsken med

skruv används individuellt för att skapa en tillfällig lyftpunkt på en kolvproﬁl. Lyftbygeln kan ut-

sättas för en sidobelastning på upp till 45° vänster eller 45° höger i förhållande till en rät vinkel.

Svenska

4 Säkerhetsanvisningar

Säkerheten främst! Garantera din personliga säkerhet genom att först läsa igenom

säkerhetsanvisningarna noggrant.

Garantera din egen säkerhet och fortsätt att dra nytta av vår produktsäkerhet genom att låta

inspektera, testa och, om nödvändigt, serva lyfthandsken minst en gång om året av Gunnebo

Lifting eller ett auktoriserat mekaniskt reparations- eller servicecenter.

Se även kapitel 8 - Service. Kontakta Gunnebo Lifting för mer information.

Undvik livshotande situationer

Förebygg farliga situationer genom att iakttaga följande försiktighetsåtgärder:

- Arbeta aldrig med en otestad lyfthandske.

- Håll avståndet när du lyfter och stå aldrig under lasten.

- Använd inte lyfthandsken om den är skadad; låt Gunnebo Lifting eller annat auktoriserats

mekaniskt reparationscenter reparera lyfthandsken. Rådgör med återförsäljaren om du är osäker.

- Lyft aldrig mer än en balk eller en last åt gången.

- Lyft aldrig balkar tyngre än den tillåtna arbetsbelastningen (W.L.L.), som anges på lyfthandsken

och i testcertiﬁkatet.

- Fäst inte CSS-lyfthandskar på andra delar än kolvproﬁler (HP-proﬁler EN 10-204)

- Lyft aldrig balkar eller lister som är tjockare eller tunnare än gripklons öppning, som anges på

lyfthandsken och i testcertiﬁkatet.

- När du använder ﬂera lyfthandskar på motstående sidor av varandra samtidigt, nyttja lyftslingor

eller -kättingar av tillräcklig längd för att garantera att vinkeln mellan slingorna eller kättingarna

inte överskrider 60 grader.

- När du använder ett antal lyfthandskar samtidigt, använd en lyftbom (utjämnare) och lyftslingor

eller -kättingar som har en tillräcklig längd för att garantera att lyftbyglarna på lyfthandskarna

aldrig utsätts för en sidobelastning på mer än 10°.

- Placera inte lyfthandsken på avsmalnande eller koniska sektioner på balken som skall lyftas.

- Se till att lyfthandsken/lyfthandskarna är placerad/-e så att lasten är balanserad när den lyfts.

- Lyfthandsken är endast lämplig för användig under normala atmosfäriska förhållanden.

Säkerhetsanvisningar

- Kontrollera att lyftbygeln aldrig kan utsättas för en sidobelastning på 10°.

- Fritt fall eller okontrollerad svajning från lyftkroken som leder till att föremål fastnar, kan leda till

stötskador på lyfthandsken. Om detta händer, kontrollera att lyfthandsken fortfarande är i

användbart skick innan du använder den igen.

- Lyfthandskar är inte lämpliga att användas som permanenta fogar.

- Förebyggande underhåll av lyfthandsken skall ske regelbundet varje månad i enlighet med

riktlinjerna som beskrivs i kapitel 6 - Underhåll.

- Ändra inte lyfthandsken (genom svetsning, slipning, etc.), då detta kan påverka dess funktion

och säkerhet negativt, och därmed upphäva alla former av garanti och produktansvar.

- Av samma skäl får endast Gunnebo Lifting originalkomponenter användas.

- CSS-lyfthandskar med skruv kan monteras på en kolvproﬁl med en hårdhet på upp till 345 Hb

(37 Rc). Rådgör med återförsäljaren om hårdare ståltyper används.

- Om du använder en CSS-lyfthandske med skruv, observera nedanstående ytterligare

inspektionskrav: Kontrollera att kolvproﬁlens storlek passar lyfthandskens intervall.

- Felaktig användning av lyfthandsken och/eller underlåtenhet att iakttaga anvisningar och

varningar i denna användarhandbok som gäller användningen av denna produkt kan utsätta

användarens och/eller kringståendes hälsa för fara.

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