HAKO Hakomatic B 1100 Installations- und Betriebshandbuch

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Hakomatic B 1100

(7580.02)(7580.35)

Hakomatic B 1050

(7580.12/22)(7580.16/26)(7580.15)

Service-Handbuch

Service Booklet

Hako GmbH .Technisches Produktmanagement . D-23840 Bad Oldesloe .Stand 04/2012

Vertraulich –nur für den internen Gebrauch .For internal use only!

Schulung/Training

Fehlersuche/Trouble Shooting

Einstelldaten/Adjustments

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Contents

1 Remarks 5

2 General 7

2.1 Settings 8

2.2 Brief Description 11

2.2.1 Switch Off Suction/Recovery Tank Filled Up 14

2.2.2 Initial Position Of Machine/Release, Lock Functions 15

3 Check Settings For Machine Type, TSG And Options,

Display And Delete Last Error 18

3.1 Check And Set Machine Type 23

3.2 Check And Set Options 24

3.3 Check And Set TSG 25

3.4 TSG Error 3211 28

3.5 View And Delete Last Appeared Error In The Display 29

4 Programming Different Cleaning Function Procedures Depending On

Accelerator Position (Check And Set) 30

4.1Programme Functions 32

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Contents

5 Specific Customer Settings (Display Of Last Error And Selection Of

Water Stage, Cleaning Agent, SWA, Side Brush, Filter) PPV 37

5.1 PPV1 40

5.2 PPV2 41

5.3 PPV3 42

5.4 PPV4 43

5.5 PPV5 (B 1100 only) 44

5.6 PPV6 (B 1100 only) 45

5.7 PPV7 (B 1100 only) 46

5.8 PPV8 (B 1100 only) 47

6 Setting Of Modules 48

6.1 Module 1 49

6.2 Module 3 50

7 Settings Of CAN Operator Panels (B 1100 only) 51

8 Water Pump 52

8.1. Water Amounts 52

8.2 Standstill Detection for Water Pump 54

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Contents

9 Drive Controllers 55

9.1 SEVCON Controller (Diagnostic LED) 55

9.1.1 Signal Measurement On Controller (SEVCON) 58

9.2 ATECH / ZAPI Controller 63

9.2.1 Automatic Monitoring Of Components 65

9.2.2 Error Messages Displayed Via LED 66

9.2.3 Explanations For Displayed Error Messages 67

9.3 Drive Motor Hakomatic B1050 (Amer) 84

9.3.1 Tyre replacement 84

9.3.2 Check / replacement of carbon brushes 88

9.3.3 Diagnostic LED for drive control unit (Italsea) 89

10 Error Table With Information On Service Display 91

11 Notes 113

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This document is structured so as to allow and seek continuous extension. You thus

receive the documents with the annotation that more or revised pages are to follow in

future.

This decision has been taken to allow adding modifications made to the machine

equally to the documents as revisions.

Beyond that this document may be improved upon your advice and proposals. I would

thus be grateful to receiving your feedback.

1. Remarks

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Caution :

•Before working at the machine, disconnect voltage supply (pull battery plug)

except for the purpose of voltage and current measurement.

•When replacing stripe fuses, only loosen screws. Do not remove them completely

-short-circuit hazard.

Make sure to fully and evenly insert new blade fuses under the screws.

•After each repair proceed to starting and service current measurement to allow

detection of eventual defects.

•When working at the machine, comply with the general safety and accident

prevention regulations as provided by law.

1. Remarks

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The Hakomatic B 1100 and the Hakomatic B1050 are equipped with a service indication

in the hourmeter display. Upon switching the key switch ON, a 4-digit code describing

the software version (e.g. 3.018), is displayed for about 3 seconds, followed by another

4-digit code signalling the last error which again is followed by the hourmeter indication.

Upon launch of the Hakomatic B1050, software version has updated to 4.020.

With the software revision 4.026 the Hakomatic B1100 TB 1230 was introduced.

As soon as a malfunction occurs, the red LED signalling a defect lights up and a warning

buzzer sounds. The current error code appears (as 4-digit alpha-numeric code in the

service display) with blinking dots between the digits. When all these criteria are met,

the error is a current one!

There is NO error code, containing a “0”.

Find the error codes listed in a table in chapter 11.

This document uses the following abbreviations:

TSG - low discharge signal sender

SWA - dirty water recycling

2. General

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Settings on the control electronics/panel which have to be set and checked on

each machine:

In contrast to the Hakomatic B1100, scope of performance of the Hakomatic B1050 is

reduced and does not feature all the options available in the Hakomatic B1100. The

Hakomatic B1050PB (Plate Brush aggregate) has the side scrub unit optionally

available only; the Hakomatic B1050CB (Cylindrical Brush aggregate) has the side

broom unit optionally available, while the pre-sweeper, dirty water recycling and

cleaning agent dosage (99756402) options are available and settable for the

Hakomatic B1100 only. The B1050 PB 1230 doesn´t have any options adjustable via

the control moduls of the machine control system.

The Hakomatic B1100 PB1230 is equipped with the pre-sweep unit generally.

Machine type

TSG (low discharge signal sender - also called LDS)

Options

Delete display of last error after repair

Programme variants depending on the accelerator position

2.1 Settings

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Settings which may be set via operator panel according to customer

requirements:

Display of last (remedied) error upon switching machine ON

Selection of water stage upon start of cleaning

Cleaning agent ON in addition to switching water ON (B1100 &

B1100 PB 1230 only)

Switching over to SWA upon switching water ON (B1100 only)

Side brush additionally ON in addition to switching ON scrubbing (B1100 and

B1050 PB only)

Side broom additionally ON in addition to switching ON scrubbing (B1050CB)

Filter shaking (B1100 only & B1100 PB 1230 )

Filter suction ON in addition to sweeping ON (B1100 only & B1100 PB 1230 )

Automatic filter shaking after sweeping (B1100 only & B1100 PB 1230 )

2.1 Settings

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Settings at Module 1:

Dip-switch for electronic circuit-breakers

Settings at Module 3:

Dip-switch for electronic circuit-breakers and module coding

Settings at the additional operator panels (B1100 only):

Dip-switch for operator panel coding

2.1 Settings

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