Halma ALICAT PC-EXTSEN Bedienungsanleitung

OPERATING BULLETIN

EXTERNAL INPUT

PRESSURE CONTROLLER

Models PC-EXTSEN · PCD-EXTSEN

EXTSEN operational bulletin 2

Thank you for purchasing your pressure controller.

Contact Information

Alicat Scientific

World Headquarters

7641 N Business Park Dr., Tucson, AZ 85743 USA

[email protected] • alicat.com • +1 888-290-6060

India

india@alicat.com

M/s Halma India Pvt. Ltd.

C/O Avire India Pvt. Ltd.

Plot #A-147, Rd. #24

Wagale Ind. Estate, Thane

(West) 400604,

Maharashtra, India

+1 888-290-6060

China & SE Asia

info-cn@alicat.com

alicat.com.cn

2nd Floor, Block 63, No.

421, Hong Cao Rd,

Shanghai, PRC 200233

+86-21-60407398 ext. 801

Europe

europe@alicat.com

Geograaf 24

6921 EW Duiven

The Netherlands

+31 (0) 26 203.1651

This device comes with a NIST traceable

calibration certificate.

This device conforms to the European Union’s

Restriction of Use of Hazardous Substances in

Electrical and Electronic Equipment (RoHS)

Directive 2011/65/EU.

This device complies with the requirements of the

Low Voltage Directive 2014/35/EU and the EMC

Directive 2014/30/EU and carries the CE Marking

accordingly.

This device complies with the requirements of the

European Union’s Waste Electrical & Electronic

Equipment (WEEE) Directive 2002/96/EC.

Rev. 2 • 2020-09-25 • DOC-MANUAL-EXTSEN

EXTSEN operational bulletin 3

Contents

Introduction_____________________________________________4

Pinouts ________________________________________________5

Primary Connector Pinout ____________________________5

Sensor Input Pin and Power__________________________________ 5

Secondary Connector Pinout __________________________6

-ISC and -RI4 4-pin female industrial connectors ________________ 6

-RDB9 remote 9-pin D-SUB __________________________________ 6

-4M12 4-pin M12 male and -RM12 4-pin M12 female connector ____ 7

Setup Menu _____________________________________________8

LIVE CAL _________________________________________9

TYPE/RANGE _____________________________________ 10

CAL VALUES _____________________________________ 10

SIGNAL MENU _____________________________________________11

INTRNL VALUES___________________________________ 11

EXTSEN operational bulletin 4

Introduction

The EXTSEN units connect a pressure controller (with no internal pressure

sensor) to an end-user supplied external pressure transducer. The EXTSEN

combines the sensing ability of an existing pressure transducer with an

Alicat electronics package and an internal PID algorithm.

Example setup

The EXTSEN receives a linear analog signal from the external transducer.

This analog signal corresponds to a full scale range that is specified by the

user at the time of order, and corresponds to the scale of the external

transducer. The EXTSEN device interprets this analog signal as its sensed

pressure.

Please refer to the PC-Series or PCD-Series operating manual for complete

information regarding use and tuning of your pressure controller.

EXTSEN operational bulletin 5

Pinouts

Primary Connector Pinout

If ordered only with a standard Alicat 8-pin mini-DIN, M12, 9-pin D-SUB, or

15-pin D-SUB connector, the sensor input pin will replace the secondary

analog output pin, unless otherwise specified in the part number or the

device is ordered with a secondary sensor input connector.

Sensor Input Pin and Power

8-pin

mini-DIN

M12

connector

9-pin

D-SUB

15-pin

D-SUB

Sensor input pin

Pin 2

Pin 6

Pin 2

Pin 11

24 Vdc Power

Pin 7

Pin 2

Pin 7

Pin 12

Ground

Pin 8

Pin 7

Pin 8

Pin 14

✓

Note: Any EXTSEN device built for hazardous environments (CSA

Class 1 Div 2 and ATEX Zone 2) cannot be configured with an 8-pin

mini-DIN connector.

EXTSEN operational bulletin 6

Secondary Connector Pinout

EXTSEN pressure controllers may be ordered with a secondary connector

specifically for communication and powering the external transducer. Any

EXTSEN device that is configured with the industrial protocol board for

EtherNet/IP, EtherCAT, MODBUS TCP/IP, etc., will need to use a secondary

connector for the sensor input.

Caution: When using a secondary connector as a dedicated

connection to the transducer

do not wire any signal input into the

primary connector of your device.

-ISC and -RI4 4-pin female industrial connectors

✓

Note: -ISC is mounted to the top of the controller unit,

and -RI4 is a side dongle.

-RDB9 remote 9-pin D-SUB

Function

Power in

Inactive

External Sensor Signal Input

Ground

Function

1–5

Inactive

External Sensor Signal Input

Power in

8–9

Ground

EXTSEN operational bulletin 7

-4M12 4-pin M12 male and

-RM12 4-pin M12 female connector

Function

Power in

Inactive

External Sensor Signal Input

Ground

EXTSEN operational bulletin 8

Setup Menu

The EXTSEN SETUP Menu provides additional configuration and calibration

of the EXTSEN pressure controller. The EXTSEN device can adapt to

multiple transducers and ranges in the field.

The EXTSEN will be configured for a specific full scale pressure range,

input signal, and signal type out of the box. Here are some reasons why

you would want to use the EXTSEN SETUP Menu:

1. Pairing an external transducer with a

different full scale pressure range than

the preconfigured range for the EXTSEN

device.

2. Changing the pressure controller's

settings to match an external

transducer's signal calibration. The

transducer could have previously been

configured for a 4–20 mA current signal,

or a 0.5–4.5 V signal, while the

controller was calibrated for a 0–5 V

transducer.

3. Modifying the slope for a paired transducer after the pressure/volt

has been characterized.

MENU ADV SETUP SENSOR SETUP EXTSEN SETUP

This is the base menu for configuration and calibration. This is how you

adjust the range and calibrate the input for your EXTSEN device.

The values in the middle of the screen are your pressure readings and your

input signal read by the Alicat in volts (V) or current (mA).

•LIVE CAL calibrate an attached pressure transducer

•TYPE/RANGE set the type and range of the attached transducer

•CAL VALUES enter in previously collected calibration data

•BACK go back to the Advanced Setup Menu

•INTRNL VALUES contain the internal offset and gain calculated from

either LIVE CAL or CAL VALUES

•MAIN go back to Main Display

EXTSEN operational bulletin 9

LIVE CAL

This menu allows you to perform a live

calibration when a pressure transducer or

process calibrator is connected the EXTSEN

device. Press SET AS ZERO to set the zero

point, the pressure reading should go to zero

regardless of the transducer input. Then use

CAL GAIN to ensure the device reads the

desired pressure value at another signal

level. The device will calculate a new gain

value for the transducer input.

•SET AS ZERO set the current signal level

as zero pressure

•CAL GAIN ensure the device pressure reading matches the

reference transducer value

•BACK go back to EXTSEN Setup Menu

•MAIN go back Main Display

There will be a warning when CAL GAIN is pressed to ensure everything is

configured properly before setting your reference pressure.

✓

Note: Ensure the transducer type (absolute, gauge, or differential),

transducer range, and signal type and range are configured before

performing a live calibration.

EXTSEN operational bulletin 10

TYPE/RANGE

This menu configures the type and range of

the connected pressure transducer.

•TYPE configure the EXTSEN with the

type of pressure (absolute, gauge, or

differential)

•RANGE configure the full scale range of

the pressure transducer

•BACK return to the EXTSEN Setup Menu

•MAIN go back Main Display

✓

Note: Pressure engineering units are set in BASIC CONFIG under

DEVICE UNITS.

MENU BASIC CONFIG DEVICE UNITS PRESSURE

CAL VALUES

This menu allows you to input known

information about an external pressure

transducer. The EXTSEN device will calculate

new gain and offset values for the input

values in these menus.

•OFFSETset the reading of the pressure

transducer when at minimum signal

•SLOPE set the slope of the transducer in

terms of pressure / (V or mA) of the

pressure transducer

•BACK return to the EXTSEN Setup Menu

•SIGNAL enter in the nominal signal range of the pressure

transducer

•MAIN go back Main Display

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