Handicare Simplicity+ Bedienungsanleitung

MANISS950

INSTALLATION MANUAL

SIMPLICITY+

2 MINIVATOR SIMPLICITY+ INSTALLATION MANUAL

Pre-installation check list

1 Check that all of the required components

are available. You should have 7 boxes.

These are colour coded so that identiﬁcation

of any handed components is simple. The

table below shows the colour of the boxes

that you require.

COMPONENT Left hand Right hand

Smart Seat base PURPLE GREEN

Smart Seat back

BLACK

Power pack

Fitting kit

Smart Seat Upholstery

Bottom Track Section

Top Track Section

e.g. a left hand lift comprises 1 purple and

6 black boxes; a right hand lift comprises

1 green and 6 black boxes.

2 Installation tools required

• Loading toggle • 2.5mm Allen key

• Shorting links • 3mm Allen key

• 10mm spanner • 4mm Allen key

• 10mm socket • 5mm Allen key

• Narrow nosed pliers • 6mm Allen key

• 13mm socket (ball ended)

• 17mm socket • 8mm Allen key

• Side cutters • Spirit level

• 8mm spanner • Handlamp

• 13mm spanner • Hacksaw

• 17mm spanner • Tin snips

• No. 2 Pozi-drive

Note: The installation engineer must check

with Minivator for the latest installation manual

issue number.

Minivator Simplicity+

installation manual

Smart Seat

Issue No of this manual is 2011-1

ORIGINAL LANGUAGE ENGLISH

Figure 1

Figure 2 Figure 3

MINIVATOR SIMPLICITY+ INSTALLATION MANUAL 3

Track assembly

Before beginning the installation please

ensure that the track is the required length.

Refer to Appendix 5 for details.

Items required: Tools required:

• Fit kit • 2.5mm Allen key

Splice bars x 3 • 3mm Allen key

Track ends cap x 1 • 6mm Allen key

Red bag • 13mm Spanner

8 x bolts • Hacksaw

4 x grub screws • Tin snips

Final limit stops x 1

End stops x 1

Mounting feet x 3

• Top track section x 1

• Bottom track section x 1

1 Position the bottom section of the track (2m)

on the stairs with the splice holes at the top

(Figure 1). Regardless of the hand of the lift

the rack should always be on the left hand

side of the track when looking up the stairs.

2 Bolt in the splice bars to the bottom section of

track extrusion (Figure 2) using 2 grub screws

for the top splice bar and the 4 bolts in the

bottom splice bars (from the red ﬁttings bag).

Figure 7Figure 5

Figure 4

Figure 6

4 MINIVATOR SIMPLICITY+ INSTALLATION MANUAL

Track assembly

Note: Ensure that the splice bars are positioned

in the track in the correct orientation. The splice

bar has three ﬂat faces and one sloping face.

The sloping face MUST be positioned against

the sloping face on the extrusion (Figure 3).

3 If the track is less than 2000mm and cutting

to length on site:

a Remove the charge spring contact

(Figure 4).

b Using the loading tool, push the plastic

carrier strip up the top section of track

(Figure 5).

Figure 8

Figure 9

Figure 10

MINIVATOR SIMPLICITY+ INSTALLATION MANUAL 5

Track assembly

c At the top end of the top section use a

hacksaw to remove the excess plastic

carrier strip (Figure 6).

d Carefully replace the charge spring contact.

4 Position the top section of track adjacent

to the bottom section of track (Figure 7).

5 Offer up the adjacent track section in the

normal way. Run the two core top safety

edge/end cap cable to the top of the track.

Bolt together the two track sections as normal.

6 Bolt both sections of track together (Figure 8).

The bolts should be tightened in sequence:

a left bottom d left top

b centre bottom e centre top

c right bottom f right top

Repeat this process until the bolts are all secure

(torque setting 8-9Nm).

7 Push the plastic carrier strip down from the

top track section to meet the plastic carrier

strip in the bottom section. The plastic carrier

strip will ﬁnish 10mm short of the end of the

track. Carefully feed down the copper charge

strip (Figure 9) and trim to the same length

as the plastic carrier strip.

8 Check that the charge strip has made proper

contact with the spring contact at the bottom

of the track (Figure 4).

Note: Ensure that the track is connected

with all faces level so that no step is present

in the joint.

Note: Excessive force can damage and

prevent the spring contact from making

a proper connection.

9 Slide the three mounting feet on to the track

(Figure 10).

Note: See page 8 for Slide Track positioning.

Figure 11

Figure 12

6 MINIVATOR SIMPLICITY+ INSTALLATION MANUAL

Track assembly

10 Position the feet in the following way

(Figure 11):

a The top foot should be positioned on the

last tread.

b The middle foot should be positioned

immediately next to the spliced joint. If the

top section is longer than the bottom then

the foot should be ABOVE the spliced joint,

if not, then the foot should be BELOW the

spliced joint.

c The bottom foot should be positioned on

the ﬁrst tread.

11 Loosely tighten the feet to stop them from

moving. The feet will help to stop the track

from moving on the stairs while the next

steps are performed.

Note: If the stairlift is being ﬁtted to a staircase

with open bannisters on the bannister side

they must be covered with a solid sheet

material for safety.

12 If the power supply is:

a At the top of the track:

• Feed the long power cable with the push

terminals from the power supply through

the large cavity in the assembled track.

b At the bottom of the track:

• Bring the long power cable with the push

terminals from the power supply to the

bottom of the track.

13 Slide the track up the stairs and position it

centrally to give you sufﬁcient room to work

comfortably at the bottom of the stairs.

14 Connect the positive push terminal (WHITE

CABLE) to the red push terminal attached

to the busbar (Figure 12).

15 Connect the negative push terminal (BLACK

CABLE) to the push terminal from the track.

16 Fit the bottom end stop and ﬁnal limit stop

to the bottom of the track only (Figure 13).

Figure 13

Figure 14

MINIVATOR SIMPLICITY+ INSTALLATION MANUAL 7

Track assembly

Note: The shorter (square ended stop)

must be ﬁtted in the top channel – failure

to do this correctly could damage the lift.

17 Fit the bottom end cap to the track

(Figure 14), ensuring that the power supply

cable is fed through the channel provided

so that it exits the track on the WALL side.

18 Tighten the grub screws to secure the end

cap to the track.

19 Now slide the bottom end stop and ﬁnal limit

stop so that they sit against the positioning

extensions of the end cap and then tighten

the grub screws (Figure 14).

Note: The grub screws on the end cap

should not be over tightened.

Second foot

Splice

Third/

last foot

Figure 17

Figure 16

Figure 15

8 MINIVATOR SIMPLICITY+ INSTALLATION MANUAL

Feet positioning

Items required: Tools required:

• None • 13mm Spanner

• 13mm Socket

1 Slide the track to the side of the stairs that

it will be ﬁnally located to position the feet.

The feet should be positioned so that they

are touching the stringer (Figure 15).

Note: If the stringer does not extend to the

tread, i.e. it overhangs the staircase, use a

plumb line to mark a position on the stairs.

The feet should all be positioned in this way.

Figure 18

Figure 19

Figure 20

MINIVATOR SIMPLICITY+ INSTALLATION MANUAL 9

Feet positioning

2 With the end of the track positioned so that

it is just touching the ﬂoor ensure that the

feet are still positioned on the stair treads

as previously described (Figure 11), i.e:

a The top foot should be positioned on

the last tread.

b The middle foot should be positioned

immediately above the spliced joint.

c The bottom foot should be positioned

on the ﬁrst tread.

3 Tighten the bolts on the feet (Figure 16).

Slide Track only

4 Position the ﬁrst (ﬁxed) foot on the second

step of the staircase. Then position and

loosely ﬁx the second foot to the stairs,

two full steps below the track splice point

(or the end of the track for a single section

track), to allow clearance when the Slide

Track moves (Figure 17). The track should

be approximately 25mm from the nose of

the stairs.

5 Position the remaining feet on the steps and

loosely ﬁx them to the stairs. The last foot

needs to be positioned two full steps down

from the top of the stairs, whilst the third foot

should be as close as possible to the splice.

6 The feet should sit as close as possible to the

stringer (Figure 18).

Note: Track may need to be moved out

to ensure seat clears.

7 If the track was not delivered pre-cut to

the correct length, trim the communications

busbar to the appropriate length to

accommodate the top end cap (Figures

4, 5 and 19).

8 Clip on the stringer-side roller covers using

the tacks provided. Then, with the track in

approximately the correct position, put a

screw into each foot to stabilise the track

(Figure 20).

Figure 21

Figure 22

10 MINIVATOR SIMPLICITY+ INSTALLATION MANUAL

Loading the power pack

Items required: Tools required:

• Power pack • Loading toggle

• Fit Kit • Shorting links

End cap x 1

Green bag

Wood screws x 12

Final limit stops x 1

End stops x 1

Busbar pickup loading tool

(x 2 for Slide Track)

1 Carry the power pack box to the top of the

stairs.

2 Unpack the power pack from its box carefully.

3 Move the track away from the stringer slightly,

around 150mm, to give you more room to

work.

4 Remove the blanking plates from the side of

the power pack that will be facing the stairs

(Figure 21).

5 Connect the limit switch shorting links

(Figures 21 and 22).

6 Connect the driving links (or loading toggle)

(Figures 21 and 22).

7 Ensure that the busbar pickup loading tool

is correctly positioned (Figure 23).

8 Carefully slide the power pack onto the track

until the drive pinion meets the beginning of

the rack (Figure 24).

9 Turn the power pack on from the main switch

on the lower safety edge (Figure 25).

10 Using the loading driving links or toggle

switch (Figure 26), drive the power pack

onto the track. The power pack should be

driven to a position approximately half way

between the top and middle foot.

11 Fit the top end stop and ﬁnal limit stop to the

top of the track (Figure 27).

Note: The shorter (square ended stop) must

be ﬁtted in the top channel – failure to do

this correctly could damage the lift.

12 Fit the top end cap to track and tighten the

grub screws to secure it.

Note: The grub screws on the end cap should

not be over tightened. If the power supply

is being connected at the top of the stairs,

ensure that the power supply cable is fed

through the channel provided so that it exits

the track on the WALL side.

13 Now slide the top end stop and ﬁnal limit

stop so that they sit against the positioning

extensions of the end cap and then tighten

the grub screws.

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