Hanna Instruments HI510 Bedienungsanleitung

INSTRUCTION MANUAL

HI510

Process Controller

All rights are reserved. Reproduction in whole or in part is prohibited without the written consent of the

Thank you for choosing a Hanna Instruments product.

Please read this instruction manual carefully before using this instrument.

This manual will provide you with the necessary information for correct use of this

instrument, as well as a precise idea of its versatility.

If you need additional technical information, do not hesitate to e‑mail us at

[email protected] or view our contact list at www.hannainst.com.

Dear

Customer,

TABLE OF CONTENTS

1. PRELIMINARY EXAMINATION ............................................................................................... 7

2. SAFETY MEASURES............................................................................................................. 7

3. SPECIFICATIONS................................................................................................................. 8

3.1. CONTROLLER SPECIFICATIONS.................................................................................... 8

3.2. PROBE SPECIFICATIONS ............................................................................................ 9

4. GENERAL DESCRIPTION & INTENDED USE........................................................................... 11

4.1. ADDITIONAL FEATURES ........................................................................................... 12

5. HI510 MODELS & DEDICATED SMART PROBES.................................................................... 14

5.1. CONTROLLER MODELS............................................................................................. 14

5.2. SMART PROBES...................................................................................................... 14

6. FUNCTIONAL & DISPLAY DESCRIPTION ............................................................................... 15

6.1. FRONT PANEL......................................................................................................... 15

6.2. MAIN DISPLAY FUNCTIONS...................................................................................... 16

6.3. KEYPAD DESCRIPTION ............................................................................................. 16

6.4. CONTEXTUAL HELP.................................................................................................. 17

6.5. USB-C PORT........................................................................................................... 17

6.6. OPENING THE ENCLOSURE ..................................................................................... 18

7. INSTALLATION.................................................................................................................. 19

7.1. GENERAL GUIDELINES............................................................................................. 19

7.2. WALL MOUNT (OR SURFACE MOUNT)....................................................................... 19

7.3. PANEL MOUNT........................................................................................................ 22

7.4. PIPE MOUNT .......................................................................................................... 25

8. WIRING THE HI510 PROCESS CONTROLLER ........................................................................ 27

8.1. GENERAL INFORMATION.......................................................................................... 27

8.2. PREPARING CONDUIT OPENINGS.............................................................................. 27

8.3. WIRING THE CONTROLLER ....................................................................................... 29

8.4. Terminal 2 Wiring .................................................................................................. 32

9. DISPLAY DESCRIPTION...................................................................................................... 33

9.1. MAIN DISPLAY........................................................................................................ 33

9.2. ICON DESCRIPTION & FUNCTION.............................................................................. 34

TABLE OF CONTENTS

10. GENERAL OPERATIONS.................................................................................................... 35

10.1. POWERING THE CONTROLLER................................................................................. 35

11. MENU ........................................................................................................................... 36

11.1. CHANNEL, CAL...................................................................................................... 37

11.2. HOLD MODE......................................................................................................... 55

11.3. OUTPUTS............................................................................................................. 57

11.4. INPUTS................................................................................................................ 62

11.5. CLEANING ............................................................................................................ 63

11.6. MANUAL MODE..................................................................................................... 69

11.7. LOG RECALL.......................................................................................................... 70

11.8. GENERAL.............................................................................................................. 78

12. USE WITH THE HI92500 APPLICATION............................................................................. 86

12.1. HI92500 – HANNA PC SOFTWARE......................................................................... 86

13. CONTROLLER FUNCTIONS & MODES................................................................................. 87

14. CONTROL MODES ........................................................................................................... 89

14.1. CONTROL ALGORITHMS ......................................................................................... 89

15. CLEANING MODE .......................................................................................................... 109

15.1. CLEANING BLOCK INPUTS & OUTPUTS.................................................................. 109

15.2. CLEANING SEQUENCES........................................................................................ 110

15.3. CLEANING ALGORITHMS ...................................................................................... 110

15.4. CLEANING TRIGGERS ........................................................................................... 111

15.5. STOP CLEANING.................................................................................................. 113

15.6. OVERVIEW OF CLEANING TYPES........................................................................... 115

16. HI510 EVENTS MANAGEMENT SYSTEM........................................................................... 116

16.1. ALARMS, WARNINGS, ERRORS............................................................................. 116

17. PROBE CONDITIONING & MAINTENANCE ........................................................................ 123

18. TROUBLESHOOTING GUIDE ........................................................................................... 124

19. BUFFER VALUES AT VARIOUS TEMPERATURES................................................................ 125

20. APPLICATION CONFIGURATION (PROBE, RS485, INPUT & ANALOG WIRING)............................ 126

21. GLOSSARY.................................................................................................................... 127

22. LIST OF FIGURES.......................................................................................................... 128

TABLE OF CONTENTS

23. ACCESSORIES............................................................................................................... 130

23.1. pH CALIBRATION SOLUTIONS............................................................................... 130

23.2. ORP SOLUTIONS................................................................................................. 130

23.3. ELECTRODE STORAGE SOLUTIONS ........................................................................ 130

23.4. ELECTRODE CLEANING SOLUTIONS ....................................................................... 130

23.5. ELECTRODE HOLDERS.......................................................................................... 131

23.6. FLOW CELL & SADDLE FITTINGS ........................................................................... 133

23.7. MOUNTING KIT ACCESSORIES .............................................................................. 135

CERTIFICATION.................................................................................................................... 138

RECOMMENDATIONS FOR USERS.......................................................................................... 138

WARRANTY ......................................................................................................................... 138

About this Manual

• This manual contains instructions for installation and operation of the Hanna Instruments HI510

Universal Process Controller.

• This release of the product manual contains information that applies to HI510 Process Controller

operating with HI10X6-Y8ZZ pH & Temperature or HI20X4-Y8ZZ ORP & Temperature series of

smart probes.

• The HI510 Process Controller can be paired up with a family of smart probes that can be ordered

separately. When pairing up the controller with a different probe, probe-specific setup information

as well as calibration and accessories sections need to be updated. This manual covers HI510-0320

& HI510-0540 models as well as HI1006-1805 & HI2004-1805 smart probes.

• Procedures and instructions in the Safety Measures section may require special precautions to

ensure the safety of the personnel performing the operations.

PRELIMINARY EXAMINATION

1. PRELIMINARY EXAMINATION

Remove the instrument and accessories from the packaging and examine it carefully.

For further assistance, please contact your local Hanna Instruments Office or email us at

[email protected].

Each HI510 Process Controller is delivered in a cardboard box and is supplied with power cable

(3 meters long), a set of cable gland seals, instrument certificate, and instruction manual.

All mounting kits must be ordered separately.

Note: Save all packing material until you are sure that the instrument works correctly. Any

damaged or defective item must be returned in its original packing material with the supplied

accessories.

2. SAFETY MEASURES

General Safety Precautions & Preliminary Installation Recommendations

• Electrical connection, installation, start-up, operation and maintenance must be carried

out by specialized personnel only.

• The specialized personnel must have read and understood the instructions in this

manual and should adhere to them.

• User serviceable connections are all accessible inside the enclosure.

• Do not operate or energize the instrument with the case open.

• Before powering the controller, verify wiring has been done properly.

• Always disconnect the instrument from power when making electrical connections.

• Do not run other cables through the same cable gland with the power cable.

• A clearly marked disconnect switch must be installed in the vicinity of the instrument to

ensure that the electrical circuit is completely de-energized for service or maintenance.

• Do not operate damaged instruments which could pose a danger.

• Damaged instruments should be clearly marked as faulty and replaced.

• If faults cannot be repaired, the instrument must be taken out of service and secured

against unintentional start-up.

Built-in Safety Features

• All electrical connections are enclosed inside IP65 - rated enclosure.

• Galvanic isolation is provided for all inputs and outputs.

• EMC compliant hardware and software design.

Note: If system faults or a power failure occurs, a fault-signaling contact triggers the alarm.

HI510 has been tested for electromagnetic compatibility in industrial use according to radiated

emissions.

SAFETY MEASURES

SPECIFICATIONS

3. SPECIFICATIONS

3.1. CONTROLLER SPECIFICATIONS

Digital probes Smart HI10X6 series –pH & Temperature with RS485 interface

Smart HI20X4 series –ORP & Temperature with RS485 interface

Display Graphic LCD, 128 x 64 pixel B/W with backlight

Digital inputs

2 independent, galvanically isolated inputs (configurable for Hold

& Cleaning functions)

On state: 5 to 24 Vdc, low or high level active

Analog outputs

Analog output accuracy

2 or 4 independent, galvanically isolated outputs

0 –22 mA configurable as:

0 –20 mA; 4 –20 mA

22 mA as alarm signal, configurable option

±0.2% f.s.

Digital communication RS485 serial port - Remote monitoring and control

USB-C port - Retrieve log files and firmware upgrading

Relays

Up to 5 relays (independently configurable for process variables,

Hold & Cleaning functions)

Electromechanical relay SPDT and SPST contact outputs

5A –250 Vac; 5A –30 Vdc (resistive load)

Fuse protected: 5A, 250V slow blow fuse

Alarm relay for all

measurement alarms

Electromechanical relay SPDT contact output

5A –250 Vac; 5A –30 Vdc (resistive load)

Fuse protected: 5A, 250V slow blow fuse

Data logging

Interval log, up to 100 files, maximum 8600 records on each stored

file. When the maximum limit of 100 stored files is reached, the most

recent file will automatically erase the oldest one.

Event log, maximum 100 records. When the maximum limit is

reached, the last record overwrites the oldest one.

Power supply 100 –240 Vac ±10%; 50/60 Hz; 15VA; fuse protected (2A,

250V slow blow fuse)

Power consumption 15VA

Installation category II

Enclosure* Single case ½ DIN, type 4X, IP65 ingress protection

*For a water tight seal, tighten the front four screws on the front casing to 13.3 lbf·in (1.5 N·m,

maximum 2.0 N·m), of torque.

SPECIFICATIONS

Weight Approximately 1.6 kg (3.5 lb.)

Dimensions

Width 144.0 mm (5.7”)

Height 144.0 mm (5.7”)

Depth 151.3 mm (6.0”)

Environment -20 to 50 ºC (-4 to 122 ºF); maximum 100% RH non-condensing

3.2. PROBE SPECIFICATIONS

HI1006-1805 pH Digital Probe

Range 0.00 to 12.00 pH

Temperature -5.0 to 80.0 ºC / 23 to 176 ºF

Accuracy ±0.02 pH

Temperature compensation Automatic or manual from -5.0 to 80.0 ºC

Body PVDF

Junction PTFE

Sensor Low Temperature (LT) glass sensor

Sensor tip Self-cleaning, flat

Maximum pressure 6 bar

Probe cable length 5 meters

Built-in titanium matching pin, to avoid fluctuating measurements & poor process regulation

3/4” NPT external thread for insertion mounting

Note: See 5.2 SMART PROBES section for all pH probes configurations

SPECIFICATIONS

HI2004-1805 ORP Digital Probe

Range -2000 to +2000 mV

Temperature -5.0 to 80.0 ºC / 23 to 176 ºF

Accuracy ±2 mV

Body PVDF

Junction PTFE

Sensor Platinum ring

Sensor tip Flat

Maximum pressure 6 bar

Probe cable length 5 meters

3/4” NPT external thread for insertion mounting

Note: See 5.2 SMART PROBES section for all ORP probes configurations

Probe Cabling Color Code

Color Functionality

BROWN + Power

YELLOW A RS485 COM

WHITE B RS485 COM

GREEN – Power

GREEN / YELLOW PROTECTIVE GROUND CONNECTION

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