Harken Unit 1 ESP Bedienungsanleitung

Please read these instructions carefully before installing, servicing, or operating the equipment.

This manual may be modified without notice. See: www.harken.com/manuals for updated versions.

PLEASE SAVE THESE INSTRUCTIONS

ESP JIB REEFING & FURLING

Unit 0, 1

Installation Manual – Intended for specialized personnel or expert users

5002 05/14

Preassembly

Safety Precautions/Parts Descriptions 2 – 3

Specifications 3

Parts List 4 – 6

Tools 6

Top Foil 7 - 8

Toggle Deductions/Stay Into Foil 9

Confirm Foil Length 10

Cutting/Drilling Top Foil 11 - 12

Assembly

Foils/Connectors/Halyard Deflector 13 – 17

Halyard Swivel 17

Drum Assembly 17 – 18

Leg Kit with Toggle Assembly 19 – 21

Final 22

Commissioning

Line to Cockpit/Line on Drum Assembly 23 – 24

Storm Sails 24

Raise Sail 25

Check Halyards 26

Operation

Check Halyards 27

Furl/Reef 28 – 29

Secure Sail 29

Adjust Turnbuckle 30

Maintenance

Clean/Inspect 31

Storage 31

Troubleshoot 32

Product Registration 32

Online Warranty/Product Registration 32

Appendix

Dimensions/Sailmaker's Instructions 33

2 ESP Unit 0, 1

3 4

1. Leg Kit with Toggle

2. Leg Kit Collar

3. Drum Assembly

a. Neck

b. Guard Posts

c. Spool

4. Adjuster Tube Clamp Screws

5. Bow Shackle

6. Adjuster Tube Bushings

7. Adjuster Tube

8. Foil Screws

9. Connector Bushings

10. Feeder

11. Foil (2 m)

12. Connector

13. Connector Wedge

14. Top Foil

a. Trim Cap Holes

15. Halyard Swivel

16. Trim Cap Screws

17. Trim Cap

Parts Descriptions

Parts Description

WARNING! Strictly follow all instructions to avoid potential

hazards that may kill or hurt you and others. See www.harken.com/

manuals for general warnings and instructions.

WARNING! This symbol alerts you to potential hazards that may kill or hurt you and others

if you don't follow instructions. The message will tell you how to reduce the

chance of injury.

Introduction

This manual gives technical information on installation and service. This information is destined exclusively

for specialized personnel or expert users. Installation, disassembling, and reassembling by personnel who are

not experts may cause serious damage to property or injury to users and those in the vicinity of the product.

If you do not understand an instruction contact Harken.

The user must have appropriate training in order to use this product.

Harken accepts no responsibility for damage or harm caused by not observing the safety requirements and

instructions in this manual. See limited warranty, general warnings, and instructions in www.harken.com/manuals.

Purpose

Harken®Jib Reefing and Furling is designed for rolling sails on sailboats to reduce sail size or to completely roll

so wind has little effect on the sail. Use of this product for other than normal sailboat applications is not covered

by the limited warranty.

Safety Precautions

CAUTION! This symbol alerts you to potential hazards that may hurt you and others if

you do not follow instructions. The message will tell you how to reduce the

chance of injury.

ESP Unit 0, 1 3

Preassembly Specifications

14a

a. Leg Kit Collar Screw

b. Collar

c. Short, Medium or Long Leg

d. Lock Nut

e. Washers

f. Flat Hole in Plate

g. Cotter Pin

h. Spacer

i. Threaded Cross Pin

j. Clevis Pin

k. Jaw/Jaw Toggle

l. Cotter Pin

1) Leg Kit with Toggle Assembly

Unit Part Numbers

Unit Unit without

Lower Toggle

Leg Kit with Toggle

Assembly – Short

Leg Kit with Toggle

Assembly – Medium

Leg Kit with Toggle

Assembly – Long

Clevis Pin

Wire

Rod

Sizes

07320.10 7320.20 — 7320.21

(8 mm, 9.5 mm)

(4, 5 mm)

-4

(4.37 mm)

17321.10 7321.20 7321.22* 7321.21

(11, 12.7 mm)

(6, 7, 8 mm)

-6, -8, -10

(5.03, 5.72, 6.35 mm)

Note: When using a turnbuckle you must use a Medium or Long Leg Kit assembly. *Check max turnbuckle length above.

Online Product Registration

www.harken.com/FurlingWarranty

Unit 0 Short and Long

Unit 1 Short, Medium, Long

105/8"

(271 mm)

7321.22 Medium Leg Kit

Max Turnbuckle Length

Upper measurement

point is to adjuster

tube bushing 6.

4 ESP Unit 0, 1

Parts List Drum Box

Bow Shackles

Halyard Swivel

Description Unit 0 Unit 1

Part No. Size Length (L) Qty Part No. Size Length (L) Qty

Halyard swivel H-58632 — — 1 H-55720 — — 1

Drum assembly 7320.10BASE — — 1 7321.10BASE — — 1

Bow shackles 2110 6 mm — 3 2110 6 mm — 3

Short leg kit with toggle 7320.20

" 2

" (52 mm) 1 7321.20

" 2

" (53 mm) 1

Medium leg kit with toggle — — — 1 7321.22

" 6

" (159 mm) 1

Long leg kit with toggle 7320.21

" 7

" (183 mm) 1 7321.21

" 11

" (280 mm) 1

Adjuster tube clamp screws HFS1252 8 mm — 2 HFS1252 8 mm — 3

Blue Loctite®833 — — 1 833 — 1

Drum Box

Blue Loctite®

Drum Assembly

Adjuster Tube

Clamp Screws

Medium or Long Leg Kit

Required for installation with turnbuckle

Short Leg Kit

DO NOT USE with turnbuckle

Short Medium Long

Leg Kit Relative Sizes

ESP Unit 0, 1 5

Parts List Foil Set

Adjuster

tube

2 m Foils

Connector bushings

Top foil

Connectors

Foil Set

Description Unit 0 Unit 1

Part Qty Part Qty

Included

Trim cap H-58490 2 H-55976 2

Trim cap screws HFS1127 2 HFS1127 2

Adjuster tube 7320.33 1 7321.33 1

Foils (2 m) 7320.30 4 7321.30 5

Top foil 7320.34.2000 1 7321.34.2000 1

Foil screws HFS384 23 HFS384 31

Connectors H-60148 4 H-59907 5

Connector bushings H-58466 10 H-55887 12

Connector wedges MP-1894 10 MP-1894 14

Feeder H-58461 1 H-55904 1

Adjuster tube bushing MP-1975 2 MP-1976 2

Red Loctite®HFG739 2 HFG739 2

Order Separately

Extra foil (see page 7 - 8) 7320.30 1 7321.30 1

Extra connector with bushings 7320.31 1 7321.31 1

Adjuster tube bushing

Foil screws

Trim cap

screws

Trim cap

Feeder

Red Loctite®

Plastic connector

wedges

6 ESP Unit 0, 1

Parts List Parts Sold Separately/Tools

Furling Line

Unit Part No. Line Ø Length (ft)

0HFG594 7 mm 55

1HFG233 7 mm 70

7404 Lead Block Kit

Includes 3 x 7403; 1 x 7401;

1 x 7402; 1 Horn Cleat

Halyard Deflector

Unit Part No.

07301

17302

Optional Parts

Rod Rigging: Harken Rod Adapter Stud Required

Rod Size

Thread

Size UNF

Part

No.

-4 4.37 mm 7/16" 7420 -4

-6 5.03 mm

" 7421 -6

-8 5.72 mm

" 7422 -8

-10 6.35 mm

" 7423 -10

Short Leg Kit with Toggle

Do not use with turnbuckle

Medium Leg Kit with Toggle

Required for turnbuckle

Long Leg Kit with Toggle

Required for turnbuckle

Unit Part No.

Clevis

Pin Part No.

Clevis

Pin Part No.

Clevis

07320.20

— — 7320.21

17321.20

7321.22

7321.21

Required Parts

Required parts sold separately by Harken:

• Extra foil and connector if required. See pages 7 - 8.

• Harken Short Leg Kit with toggle. Do not use with turnbuckle.

• Harken Medium or Long Leg Kit with toggle. Required for turnbuckle.

• Rod rigging requires Harken rod adapter stud.

• Furling line. To purchase elsewhere, figure length required:

Boat length + foot length of largest sail + 6' (1.8 m).

Optional parts, sold separately by Harken:

• Halyard Deflector. Use when halyard exits very close to stay attachment point.

• 7404 Lead Block Kit and one additional 7403 if necessary. Fits 1" (25 mm) stanchions.

WARNING! Wire that is old

or damaged may break sud-

denly, causing an accident.

Headstay condition should

be checked by a professional

rigger before reusing.

Preassembly Tools Required

3. Long tape measure 11. Phillips screwdriver

4. Short tape measure 12. Slotted screwdriver

5. Drill bit – 1/8" (3 mm) 13. Needle-nose pliers

6. Power drill 14. Locking Pliers

7. Hacksaw 15. Center punch

8. Side cutters 16. Hammer

9. Rat-tail file 17. Electric Tape (Use to Mark Foil)

10. Straight edge 18. Vise ( Tape Jaws to Protect Foil)

1. Hex keys

Unit Size

0, 1 5 mm, 6 mm

2. Socket or open end wrench

Unit Size

010 mm

116 mm

ESP Unit 0 7

Preassembly Top Foil Length

Length Chart

Dimensions Inches mm

ACenter of Pin to Bottom of Terminal

BBottom of Terminal to Top of Foil

1.0*

25*

CTop Foil Length ** **

DNumber of Foils ________ x 78.74" (2000 mm)

EAdjuster Tube at Just Over Midpoint 24.0 609

FDrum Height 4.1 104

GTop of Leg Kit to Clevis Pin

Pin-to-Pin Length

*Add 1" (25 mm) if using a halyard deflector.

**If top foil length is 6.5" to 4" (165 to 100 mm) cut the foil at 6.75" (165 mm). If the top foil

is shorter than 4" (100 mm) do not use a cut top foil. A full length foil will be the top foil.

Measure A and add to this chart

and length chart below

Inches mm

B1.0* 25*

E24.0 609

F4.1 104

Total A+B+E+F+G

*Add 1" (25 mm) if using a halyard deflector.

Make sure upper

measurement points

of A and pin-to-pin

are the same.

1Pin-to-Pin Length

2Subtract ABEFG –

3Result (Pin-to-Pin – ABEFG)

4Subtract D –

To find “D” pick number from chart below that is closest to,

but not greater than total from step 3.

Inches mm

3 X 78.74 = 236.2

4 X 78.74 = 315.0

5 x 78.74 = 393.7

6 x 78.74 = 472.4

3 x 2000 = 6000

4 x 2000 = 8000

5 x 2000 = 10000

6 x 2000 = 12000

Example–If result from Step 3 is:

400 inches “D” = 393.7 inches 11,500 mm “D” = 10000 mm

5Result (C) Top Foil Length

After completing worksheet above fill in A, C, D, and G below. Add

“A” through “G” to confirm total equals your pin-to-pin measurement.

Length Check

Alternate

Measurement

Point A

TOP FOIL LENGTH WORKSHEET

UNIT 0

Tip: Check to see if the foil fits over

the marine eye. If yes, assemble foils

and lower unit following instructions.

Measure and cut the top foil after

other foils are assembled.

IMPORTANT! Identify top foil before

cutting. Use end with foil screw

holes for connector.

G Top of Leg Kit to Clevis Pin

Toggle

Part No.

Type

Clevis Pin G Distance

in mm in mm

7320.20 5/16 Short Leg Kit

83.0 75

7320.20 3/8 Short Leg Kit

9.5 3.0 75

7320.21 5/16 Long Leg Kit

88.1 206

7320.21 3/8 Long Leg Kit

9.5 8.1 206

8 ESP Unit 1

Preassembly Top Foil Length

Length Chart

Dimensions Inches mm

ACenter of Pin to Bottom of Terminal

BBottom of Terminal to Top of Foil 1.1* 28*

CTop Foil Length ** **

DNumber of Foils ________ x 78.74" (2000 mm)

EAdjuster Tube at Just Over Midpoint 23.6 600

FDrum Height 4.9 124

GTop of Leg Kit to Clevis Pin

Pin-to-Pin Length

*Add 1.1" (28 mm) if using a halyard deflector.

**If top foil length is 7.75" to 5" (200 to 125 mm) cut the foil at 7.75" (200 mm). If the top foil

is shorter than 5" (125 mm) do not use a cut top foil. A full length foil will be the top foil.

Measure A and add to this chart

and length chart below

Inches mm

B1.1* 28*

E23.6 600

F4.9 124

Total A+B+E+F+G

*Add 1.1" (28 mm) if using a halyard deflector.

Make sure upper

measurement points

of A and pin-to-pin

are the same.

1Pin-to-Pin Length

2Subtract ABEFG –

3Result (Pin-to-Pin – ABEFG)

4Subtract D –

To find “D” pick number from chart below that is closest to,

but not greater than total from step 3.

Inches mm

3 X 78.74 = 236.2

4 X 78.74 = 315.0

5 x 78.74 = 393.7

6 x 78.74 = 472.4

7 x 78.74 = 551.2

8 x 78.74 = 629.9

3 x 2000 = 6000

4 x 2000 = 8000

5 x 2000 = 10000

6 x 2000 = 12000

7 x 2000 = 14000

8 x 2000 = 16000

Example–If result from Step 3 is:

500 inches “D” = 472.44 inches 11500 mm “D” = 10000 mm

5Result (C) Top Foil Length

After completing worksheet above fill in A, C, D, and G below. Add

“A” through “G” to confirm total equals your pin-to-pin measurement.

Length Check

Alternate

Measurement

Point A

TOP FOIL LENGTH WORKSHEET

G Top of Leg Kit to Clevis Pin

Toggle

Part No.

Type

Clevis Pin G Distance

in mm in mm

7321.20 7/16 Short Leg Kit

11 3.7 93

7321.20 1/2 Short Leg Kit

12.7 3.7 93

7321.22 7/16 Medium Leg Kit

11 7.4 188

7322.20 1/2 Medium Leg Kit

12.7 7.6 193

7321.21 7/16 Long Leg Kit

11 12.3 313

7321.21 1/2 Long Leg Kit

12.7 12.3 313

UNIT 1

Tip: Check to see if the foil fits over

the marine eye. If yes, assemble foils

and lower unit following instructions.

Measure and cut the top foil after

other foils are assembled.

IMPORTANT! Identify top foil before

cutting. Use end with foil screw

holes for connector.

ESP Unit 0, 1 9

Preassembly Toggle Deductions/Stay Into Foil Options

Options for Snaking Stay into Foils

WARNING! Using a threaded nosepiece with only adhesive at the upper rod eye terminal may result in

headstay system failure. Use Harken rod adapter stud. See www.harken.com/manuals for additional

safety information.

Unit

Leg Kit Toggle

Assembly

Clevis Pin

Pin-to-Pin (P-P)

Length

Type Part No. in mm in mm

Short 7320.20 5/16

8 1

Long 7320.21 5/16

Short 7320.20 3/8

10 1

Long 7320.21 3/8

Short 7321.20 7/16

11 1

37Medium 7321.22 7/16

Long 7321.21 7/16

Short 7321.20 1/2

13 1

42Medium 7321.22 1/2

Long 7321.21 1/2

Medium or Long Leg Kit

with Toggle

Pin-to-Pin Length

Short Leg Kit

with Toggle

Pin-to-Pin Length

Turnbuckle

with Marine Eye

1. Swage Stud

2. Marine Eye

3. Wire for Mechanical Terminal

4. Harken Rod Adapter Nosepiece

Rigger supplied: Eye at lower end of stay or turnbuckle to mate with toggle. Use dimensions of Harken toggle

below to build stay to correct length.

Tip: Turnbuckles should be one-half to two-thirds open to allow shortening for new wire stretch and for fine-tuning

mast rake.

10 ESP Unit 0, 1

Preassembly Confirm Foil Length

Confirm foil length by laying foils alongside stay with turnbuckle components. Pull stay straight. Attach Harken

toggle to bottom of stay. Adjust turnbuckle, if used, so that length of stay with Harken toggle will fit boat. Ideally,

turnbuckle will be one-half to two-thirds open to allow for rig adjustment. Temporarily clamp short or long leg kit

to bottom of unit. Line up:

A. Bottom of full length foil with holes in adjuster tube. Set adjuster tube just above the mid-point of adjustment

range.

B. Holes at lower end of adjust tube with drum assembly holes.

C. Lower holes in leg kit line up with eye in toggle.

Lay all foils out alongside stay and confirm that there will be enough space between the bottom of the marine eye

and the end of the top foil. If necessary, go to lower end, reposition the adjuster tube and lower full length foil

to another position. Confirm that there are two holes for the foil and one for the feeder.

CBA

Adjuster Tube

Full-Length Foil

Actual adjuster tube will have 12 to 14 adjuster holes. Line up the foil so it is just above the midpoint of adjustment.

Tip: Check to see if the foil fits over the marine eye. If yes, assemble all foils and lower unit following

instructions. Measure and cut the top foil when all other foils are assembled.

Feeder

Unit

Deflector No Deflector

in mm in mm

0250 125

12.1 53 1.1 28

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