Harken WingMan IN404 Montageanleitung

Please read these instructions carefully before installing,

servicing, or operating the equipment. This manual may be

modified without notice. In the event this manual is translated,

the English version is definitive. For latest manual revision go

to harkenindustrial.com/en/product-support/

PLEASE SAVE THESE INSTRUCTIONS

Intended for specialized personnel or expert users

Part Number: IN404

WINGMAN™

Table of Contents (English) Pg.

1. About this manual 2

2. Safety information 2-3

3. Product description and components 3-8

4. Intended use prerequisites and limitations 8

5. Use 9-13

6. Maintenance 14

7. Lifespan 14

8. Packaging, storage, transportation 14

9. Warranty 14

10. Equipment record 15

Pg.

English 1

Diagrams 16

Français 20

Deutsch 28

Italiano 36

Español 44

5441 10/22

2 WingMan

WARNING! Activities involving the use of this equipment are inherently

dangerous. You are responsible for your own actions and decisions.

WARNING! Before using this equipment, you must:

1. Read and understand all instructions for use

2. Get specific training in its proper use

3. Become acquainted with its capabilities and limitations

4. Understand and accept the risks involved

WARNING! Failure to heed any of these warnings

may result in severe injury or death.

1. About this manual

Before and after using the Harken WingMan read the instructions contained in this

manual thoroughly. This instruction manual is an integral part of the product, and

it supplies all the necessary information for its correct safe use, maintenance, and

storage. If you don’t understand some of the instructions, please contact Harken’s

authorized dealer. Harken shall not be liable for damages, injuries or death caused

by noncompliance of the safety and other instructions contained in this manual.

This manual is intended for specialized personnel or expert users.

Keep the user instructions/information after they are separated from manufactured

system and retain them in a permanent record. Copy the user instructions/information

and keep with the equipment.

WARNING! This product must only be used by competent persons or

skilled expert users.

b) Intended use:

The WingMan is a mechanical-advantage device for load lifting and releasing. It is used

in a fall protection or work at height system. It is intended for work at height, access,

and rescue use. It can be used for human suspension for up to a 3 kN load.

c) Improper use:

Use only with supplied rope. Never use with wire rope or steel cable. Never use as

a human suspension device when the WingMan is the sole support. Always have a

backup safety system.

2. Safety Information

a) General safety precautions:

WingMan 3

e) Risks:

WARNING! Rotating Parts Trapping Risk

Always wear clothing and protective gloves, if applicable, that are form

fitting. Avoid loose gloves or clothing.

2. Safety Information (continued)

3. Product Description and Components

b) Component materials

Anodized aluminum is used throughout the pulleys. The handle is glass reinforced

nylon. The rope is an 8 mm static polyester with a sewn termination and is not to be

substituted. Pulleys have stainless steel axles and fasteners. The ratchet mechanism

is stainless steel.

The IN404 WingMan is a mechanical advantage system consisting of two swivel pulleys

and a manufacturer supplied rope. One pulley is a double with a becket to dead end the

rope. The other pulley is a double with a ratchet and cammed sheave with a releasing

handle allowing gradual release of the mechanical advantage system under load. The

releasing handle is located at the operator end.

a) Description

WARNING! Injury or death from falling from height or from dropped

objects is possible.

d) Personal Protective Equipment:

Wearing gloves is recommended. All PPE must be certified and marked according to

the current relevant national regulations.

4 WingMan

3. Product Description and Components (continued)

d) Part number and load

rating (specifications) Part Number - IN404

Maximum rated load 3 kN 674 lbf

Minimum Break

Strength

45 kN 10116 lbf

The load limits above are based on using Harken supplied

rope. Any changes to rope specifications changes the limits.

e) Compatibility (Selecting other components for the system)

Connectors and components must also meet fall protection rules and regulations

for the presiding regulatory authorities.

Connection devices must be locking and must be capable of supporting at least

22 kN (5000 lb).

c) Certification

The WingMan is certified as a system including two pulleys, rope and rope connection.

System is certified to the following standards.

MEETS THE MANUFACTURED SYSTEM REQUIREMENTS OF NFPA 1983,

INCORPORATED IN THE 2022 EDITION OF NFPA 2500.

DO NOT DISASSEMBLE.

Additional information regarding manufactured systems can be found

in NFPA 1500 and NFPA 1858 and NFPA 1983, incorporated in the 2022

edition of NFPA 2500 / G general use MBS 45 kN.

Certication: EN 12278.2007

This pulley is designed to be used in a system for preventing a

fall from height. When required this product must be used with a

comprehensive fall protection system in accordance with EN 363

and a fall arrest harness that meets EN361.

Personal Protective Equipment Regulations (Regulation

2016/425) and the Personal Protective Equipment (Enforcement)

Regulations 2018, as amended.

For Declaration of Conformity, visit www.harkenindustrial.com

H-86666

H-86666 Double pulley with side becket

The H-86666 double becket block portion of the WingMan is CE and UKCA certified.

WARNING! Do not exceed maximum rated load.

Laboratory for PPE Certification

(Module B):

UL International (Netherlands) B.V.

Westervoortsedijk 60, 6827AT Arnhem,

The Netherlands

Laboratory for UKCA Certification (Module B):

UL International (UK) Ltd –

Kingsland Business Park, Unit 1-3 Horizon, Wade Rd,

Basingstoke RG24 8AH,

United Kingdom

WingMan 5

Part Number - IN404

Maximum rated load 3 kN 674 lbf

Minimum Break

Strength

45 kN 10116 lbf

The load limits above are based on using Harken supplied

rope. Any changes to rope specifications changes the limits.

f) Parts description

3. Product Description and Components (Continued)

Swivel eye

Sewn termination

Rope becket cover

Swivel eye

retaining screws

Swivel eye

Swivel eye retaining

screws

Ratchet sheave

Idler sheave

Rope (red with black

and white tracers)

Double pulley with releasing cam

Double pulley with side becket

H-86666

Riveted end of axle

Rope bag

Haul/tailing rope

Stopper knot

Releasing handle

6 WingMan

FOR PROTOTYPING PURPOSES ONLY

FOR QUOTATION PURPOSES ONLY

SURFACE FINISH:

MATERIAL:

DRAWING NUMBER

REV.

FINISH:

PART #

MFG. APR :

DRAWN BY :

TOLERANCES UNLESS OTHERWISE SPECIFIED:

DECIMAL:

ANGULAR:

SCALE:

ENG. APR :

INCORPORATED

N15 W24983 Bluemound Road

Pewaukee, Wisconsin 53072

Tel: 262-691-3320

Fax: 262-691-3807

www.harken.com

illustrated in presentations bearing this note are the property of Harken, Inc,

Pewaukee, WI and are submitted in confidence with the understanding

that such material shall not be utilized in any way by any party without prior

written consent from Harken, Inc.

DIMENSIONS IN OVALS ARE KEY

PRODUCT CHARACTERISTICS

UNLESS OTHERWISE SPECIFIED:

- DIMENSIONS IN INCHES

- ALL DIMENSIONS PRIOR TO FINISHING

- REMOVE ALL BURRS AND BREAK SHARP

EDGES WITH 0.010 MAX RADIUS OR

CHAMFER

DATE:

SHEET NUMBER:

DESIGN BY :

DATE:

NOTE:

REFER TO ELECTRONIC FILE FOR ALL DIMENSIONS NOT SHOWN.

•

SEE TITLE BLOCK FOR TOLERANCE OF NON DIMENSIONED FEATURES.

•

REFER TO HS-200 HARKEN THREAD STANDARD FOR ALL DIMENSIONS REGARDING THREADS.

•

VARIOUS

LOAD TENDER

H-86666

ORLY

CJL

9/24/2021

MGK

DOUBLE BECKET BLOCK

10/15/2021

1:1

9/10/2021

1/1

JDM

9/9/2021

NFPA 2500 (1983),

2022 ED.

MBS: 45kN

3kN MRL

EN12278.2007

S/N:

0000 0000

ROPE

Ø8mm

h) Dimensions

Minimum distance - The distance below is

the minimum distance the WingMan can close.

3. Product Description and Components (Continued)

g) Labeling - Double pulley with side becket

1 - Maximum rated load

2 - Minimum breaking strength

3 - Serial number

4 - Certification: Double pulley with side becket

5 - Certification: Entire system

6 - Manufacturer/address

xxxx

Refers to the max rated

load at 4:1 mechanical

advantage.

Haul/tailing rope

g) Labeling - Double pulley with releasing cam

7 - Required rope diameter

8" (200 mm)

Minimum distance

FOR PROTOTYPING PURPOSES ONLY

FOR QUOTATION PURPOSES ONLY

SURFACE FINISH:

MATERIAL:

DRAWING NUMBER

REV.

FINISH:

PART #

MFG. APR :

DRAWN BY :

TOLERANCES UNLESS OTHERWISE SPECIFIED:

DECIMAL:

ANGULAR:

SCALE:

ENG. APR :

INCORPORATED

N15 W24983 Bluemound Road

Pewaukee, Wisconsin 53072

Tel: 262-691-3320

Fax: 262-691-3807

www.harken.com

illustrated in presentations bearing this note are the property of Harken, Inc,

Pewaukee, WI and are submitted in confidence with the understanding

that such material shall not be utilized in any way by any party without prior

written consent from Harken, Inc.

DIMENSIONS IN OVALS ARE KEY

PRODUCT CHARACTERISTICS

UNLESS OTHERWISE SPECIFIED:

- DIMENSIONS IN INCHES

- ALL DIMENSIONS PRIOR TO FINISHING

- REMOVE ALL BURRS AND BREAK SHARP

EDGES WITH 0.010 MAX RADIUS OR

CHAMFER

DATE:

SHEET NUMBER:

DESIGN BY :

DATE:

NOTE:

REFER TO ELECTRONIC FILE FOR ALL DIMENSIONS NOT SHOWN.

•

SEE TITLE BLOCK FOR TOLERANCE OF NON DIMENSIONED FEATURES.

•

REFER TO HS-200 HARKEN THREAD STANDARD FOR ALL DIMENSIONS REGARDING THREADS.

•

VARIOUS

LOAD TENDER

H-86666

ORLY

CJL

9/24/2021

MGK

DOUBLE BECKET BLOCK

10/15/2021

1:1

9/10/2021

1/1

JDM

9/9/2021

NFPA 2500 (1983),

2022 ED.

MBS: 45kN

3kN MRL

EN12278.2007

S/N:

0000 0000

ROPE

Ø8mm

2821 0843

WingMan 7

h) Dimensions (continued)

3. Product Description and Components (Continued)

12' 3" (3.75 m)

Maximum distance - The rope in the Wingman is

49' (15 m). The maximum distance depends on how

it is used. The two maximum lengths below are with

end of the haul/tailing rope as shown.

9' 10" (3 m)

End of haul rope

8 WingMan

4. Intended use prerequisites and limitations

a) Atmospheric conditions

Temperature for operation between -10° C and +40° C (14° F and 104° F).

Wet and icy conditions can affect the function of the device. Prolonged exposure

to dust, ice or other particulates can result in damage to the WingMan and should

be removed before use.

3. Product Description and Components (Continued)

1.7"

(43 mm)

3.87"

(98 mm)

2.47"

(63 mm)

(53 mm)

6.18"

(157 mm)

2.64" (67 mm)

h) Dimensions (continued)

3.84" (97.6 mm)

WingMan 9

5. Use

a) Inspection before each use

Inspect the following carefully before using the WingMan. Correct problems before using.

See part description on page 5 and inspection form on page 15.

Component Inspection Action if not correct

Swivel eyes Ensure swivel rotates freely. Lack of rotation

can indicate overload.

Remove from service. Send

to Harken service center.

Swivel eyes Check for wear on load bearing part of eye for

each pulley.

Remove from service. Send

to Harken service center.

Swivel eye retaining

screws

Check for loose screws. Remove from service. Send

to Harken service center.

Riveted end of axle Ensure rivet is secure and not loose. Remove from service. Send

to Harken service center.

Pulley body Inspect the aluminum body of the pulley for any

cracks wear or corrosion.

Remove from service. Send

to Harken service center.

Sheave operation Ensure sheaves roll freely. Ensure ratchet

sheave rolls one direction and stops in other

direction. The ratchet sheave should make a

clicking sound when rotating.

Follow maintenance

directed in this manual and

recheck. If still does not roll

freely remove from service.

Send to Harken service

center.

Releasing handle

Ensure that the releasing handle locks rope

when handle is released completely. Ensure

spring action closes the handle smartly.

Remove from service. Send

to Harken service center.

Inspect the handle for any cracks wear or

separation between halves.

Remove from service. Send

to Harken service center.

Rope sewn

termination

Check sewn loop for signs of unraveling or

damage. Inspect rope becket cover to ensure

screw is tight and locked using thread-locking

compound.

Remove from service. Send

to Harken service center.

Rope Check for any abrasion, UV damage, mold,

exposure to chemicals, grease or excessive

heat.

Remove from service. Send

to Harken service center.

Rope stopper knot Ensure there is a stopper knot on the free end

of the haul rope.

Tie barrel knot and cover

with clear shrink wrap.

Reeving of rope

Ensure the rope strands are not crossed or

tangled. This can happen if the pulley is flipped

during handling.

Flip the pulley through

the strands to correct the

problem. See diagram in

part 3.

Ensure the rope is reeved through all sheaves.

The haul/tailing end of rope must exit from the

double pulley with becket.

Lead rope through last

sheave and ensure the

sewn stop is in place.

10 WingMan

5. Use (continued)

b) Operation

4:1

Anchor

Load

4:1 mechanical advantage.

If the operator is the load,

the system becomes a 5:1.

5:1

Load

5:1 mechanical

advantage.

Anchor

Function test - Before each use, verify that the device is working properly. Always use a

backup safety system. Anchor one end and gradually apply load to the WingMan. Make

sure the rope is locked in the double pulley with releasing handle. Grip the running end

of rope with one hand and then with the other hand slowly open the handle to allow

the rope to pass through and load to begin lowering. Ease pressure on the handle so

it closes and make sure the rope locks. With a moderate load on the system, open the

handle and make sure the handle snaps closed. Pull on the haul/tailing rope and make

sure the sheaves turn freely and you hear a clicking sound.

Setup - Secure one end to an anchor or appropriate full strength anchor point on

harness. Keep the releasing handle within reach of the operator.

Depending on orientation the WingMan can be used as a 4:1 mechanical advantage

system or a 5:1 mechanical advantage system.

4:1 Mechanical advantage - If the double pulley with becket is attached to the anchor

so the double with releasing handle is the movable load, and if the operator is not the

moveable load, the system provides a 4:1 mechanical advantage. If the operator is the

moveable load, the system becomes a 5:1.

5:1 Mechanical advantage - If the double pulley with releasing handle is attached to

the anchor and the double with becket is the movable load, the system provides a 5:1

mechanical advantage. Note: the handle must be within reach of the operator.

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