Harmar Mobility AL625HD Betriebsanleitung

AL625 & AL625HD Page 1

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AL625 & AL625HD

INSTALLATION & OWNER’S MANUAL

These instructions are provided to assist you in the installation of the AL625. If you require

further assistance, our trained staff is ready to provide you with quick, efficient service. Call our

toll-free number:

866.378.6648

Monday thru Friday, 8:00 AM –8:00 PM (Except holidays) E.S.T

Before calling please have your serial number available.

2012 Harmar

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TABLE OF CONTENT

SECTION TITLE PAGE #

REQUIREMENTS AND CONSIDERATIONS BEFORE INSTALLATION ……………………………………3

SAFETY FIRST …………………………………………………………………………………………………….4

TOOLS AND SUPPLIES REQUIRED FOR INSTALLATION ……………………………………………………. 4

STEP 1 ELECTRICAL WIRING 5

STEP 2 INSTALLING THE MOUNTING BARS 6

MOUNTING THE TRACKER DIRECTLY TO THE VEHICLE’S FLOOR 7

STEP 3 POSITION THE TROLLEY ASSEMBLY ON THE MOUNTING BARS 8

STEP 4 ATTACH LEVELING FEET TO THE TROLLEY ASSEMBLY 9

STEP 5 POSITION THE TROLLEY ASSEMBLY AND BOLT IT DOWN 10

STEP 6 RAISE THE BOOM AND INSTALL THE BOLT 11&12

STEP 7 MOUNTING THE PLATFORM ASSEMBLY TO THE TROLLEY ASSEMBLY 13

STEP 8 CHECK CLEARANCES WITHOUT LOAD 14

STEP 9 ADJUST PLATFORM ANGLE TO SUIT LOAD (if necessary) 15

STEP 10 ADJUSTING THE VERTICAL –HORIZONTAL TRANSITION (if necessary) 16

STEP 11 CONFIRMING HOME POSITION AND LOCKING PIN ALIGNMENT 17

STEP 12 INSTALLING THE STRAP SYSTEM 18-19

FUSE FOR RF REMOTE CONTROL CIRCUIT ………………………..………………………………………… 20

TRAINING THE END-USER ……………………………………………………………………………………… 20

MAINTAINING THE LIFT ……………………………………………………………………………………….. 20

TROUBLESHOOTING ……………………………………………………………………………………………. 21

ELECTRONIC CONTROL BOX WIRING DIAGRAM ...…………………………..……………………………. 22

FOR YOUR RECORDS

SALESPERSON______________________________________

TELEPHONE________________________________________

PURCHASE DATE_________________________________LIFT SERIAL #______________________________________

CUSTOMER #_____________________________________ORDER #___________________________________________

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REQUIREMENTS AND CONSIDERATIONS BEFORE INSTALLATION

The Freedom Lift Trackeris designed to work with a variety of vehicles. Since each vehicle is different, the

success of each installation is largely determined by the care and forethought of the installer. Before beginning any

installation, please read through this manual to familiarize you with the installation procedure. This will save you

time and result in a quality installation.

Before beginning installation, open the boxes and check that the contents match those on the packing list.

ITEM

DESCRIPTION

TROLLEY ASSEMBLY

PLATFORM ASSEMBLY

INTERLOCK INSTALL KIT (not shown)

CONTROL PENDANT (not shown)

HARDWARE KIT (not shown)

REMOTE CONTROL (not shown)

BATERY CHARGER (not shown)

MOUNTING BARS (not shown)

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SAFETY FIRST

1. The power chair must have the brake engaged and be securely attached to the lift during transport. The

straps, when properly adjusted and maintained, are intended to constrain the power chair or scooter. The straps

should be checked to make certain they are in good condition before each use.

WARNING: FAILURE TO ENGAGE THE BRAKE AND SECURELY STRAP THE

POWER CHAIR/SCOOTER TO THE LIFT DURING TRANSPORT

COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE

TO THE LIFT, THE POWER CHAIR, AND VEHICLES.

2. After the Power Chair/Scooter has been lifted into the vehicle, turn the control cut-off switch off. This will

prevent inadvertent operation of the lift by remote control and/or hand held pendant. Remember for the

control cut-off switch –“RED IS ON.”

ALWAYS PUSH THE POWER CUT-OFF SWITCH TO THE OFF POSITION WHEN

NOT OPERATING THE LIFT.

3. The Trackerlift has a maximum weight lifting limit of 350 pounds.

WARNING: DO NOT EXCEED THE MAXIMUM CAPACITY OF LIFT OR DAM-

AGE TO THE LIFT AND/OR SERIOUS INJURIES MAY OCCUR.

4. The Trackerlift has been designed to lift power chairs and scooters. It has not been designed or intended to

lift any other object. Lifting people or objects other than power chairs may be dangerous.

5. Keep the area underneath of the lift clear at all times.

TOOLS AND SUPPLIES REQUIRED FOR INSTALLATION

___DRILL ___ASSORTED DRILL BITS

___SMALL FLASHLIGHT ___ELECTRICAL TAPE

___ASSORTED WRENCHES AND SOCKETS (7/16”, 9/16” and 3/4" are important)

___ 5/32”, 3/16, 1/4”, and 5/16” ALLEN WRENCHES

___STANDARD SCREWDRIVER

___PHILLIPS HEAD SCREWDRIVERS, #1 & #2 ___PORTABLE VACUUM

___SILICON CAULK (RTV)

___ TAPE MEASURE

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STEP 1

WIRING THE LIFT

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STEP 2

INSTALLING THE MOUNTING BARS

The Tracker rests on top of a pair of mounting bars, which together with the U-bolt brackets, allow installation using

the vehicle’s existing seat attachment points.

To install the Mounting Bars:

a) Position the (2) MOUNTING BARS over the vehicle’s rear seat attachment points.

b) Attach the (4) “U” BOLTS provided, around the seat attachment points and the MOUNTING

BARS. Depending on the vehicle’s seat hooks, you may need to add the ½” long tube

spacers provided between the 3/8-16 Hex Nuts and the plate (see photo below), in order for

the nuts to be on the U-bolt threads. Hand-tighten the bolts enough to hold them in place, but

loose enough to slide the bars side to side for adjustment.

c) Center the threaded holes in the MOUNTING BARS with the sides of the cargo area to center

the lift.

Example: Mounting Bars Installed

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NOTE: IF YOU ARE INSTALLING THE TRACKER INTO A DODGE GRAND

CARAVAN (OR SIMILAR CHRYSLER VAN), READ THE INSTRUCTIONS PAGE 13

ABOUT POSITIONING THE TRACKER TO LEAVE THE SPARE TIRE RELEASE

BOLT ACCESSIBLE.

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MOUNTING THE TRACKER DIRECTLY TO THE VEHICLE’S FLOOR

The Tracker may be installed by bolting the Side Mounting Rails of the Trolley Assembly to the vehicle’s

floorboard if there is a suitable mounting surface and are no obstructions (fuel tank, brake lines, etc.)

WARNING:

CHECK FOR VEHICLE COMPONENTS UNDER THE FLOORBOARD BEFORE

DRILLING ANY HOLES. CHECK THE AREA BENEATH THE VEHICLE IN THE

INTENDED INSTALLATION LOCATION TO BE SURE YOU WILL NOT PIERCE OR

CONTACT THE FUEL TANK, ELECTRICAL WIRING, BRAKE LINES, ETC.

CHECK FOR RUST DAMAGE OR COLLISION REPAIR THAT MAY COMPROMISE

THE VEHICLE’S STRUCTURAL INTEGRITY.

Fold back or remove the carpet in the area to expose the metal floorboard. The Trolley Assembly must be mounted

to a relatively flat surface. Small irregularities, such as stiffening channels, may be shimmed with washers when the

Trolley Assembly is bolted down. On most installations, the carpet can be folded back into place and trimmed

around the Side Mounting Rails so that it will be captured neatly against the Trolley Assembly. Use your best

judgment and strive for a neat installation.

Place the Trolley Assembly in the desired position on the floor of the vehicle’s cargo area and mark the four hole

locations with a 3/8” center punch. Remove the Trolley Assembly and drill the four holes for the mounting bolts

using a 3/8” drill bit. BE VERY CAREFUL NOT TO DAMAGE ANYTHING ON THE UNDERSIDE OF THE

TRUNK WHEN THE DRILL BIT PUNCHES THROUGH THE METAL FLOOR.

Install the Trolley Assembly with the 3/8” X 2.5” Bolts, 3/8” Flat Washers, Hex Washer Plates and 3/8” Locking

Nuts provided. If shims are necessary (to compensate for irregularities in the trunk floor or to level the Trolley

Assembly) use additional 3/8” ID Flat Washers (not included). Attach a 3/8” Washer and a 3/8” Self-Locking Nut

to the Hex Washer Plate and Bolt from the underside of the vehicle and tighten securely. At this time, the washers

and nuts that mate to the underside of the vehicle should be sealed with silicone sealant to prevent moisture from

entering the holes and rusting the vehicle’s floor or Trolley Assembly.

CAUTION: FAILURE TO SECURELY FASTEN ALL THE BOLTS MAY RESULT IN

DAMAGE TO THE LIFT OR VEHICLE’S FLOOR. THIS CONDITION MAY CAUSE

THE UNIT TO FAIL UNDER LOAD, THUS RISKING PERSONAL INJURY TO THE

OPERATOR AND DAMAGE TO THE POWER CHAIR/SCOOTER AND/OR TO THE

VEHICLE.

STEP 3

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POSITION THE TROLLEY ASSEMBLY ON THE MOUNTING BARS

Place the trolley assembly into the vehicle, laying it on top of the mounting bars. Arrange the trolley assembly so it

is facing as shown in the figure below.

STEP 4

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ATTACH LEVELING FEET TO THE TROLLEY ASSEMBLY

Place the adjusting feet (found in the hardware bag) in the holes of the SIDE MOUNTING RAILS, near the front of

the Tracker.

If the floor of the vehicle is level all the way, insert the feet with a 3/8 washer on each directly through the mounting

rail as shown in the figure below. Secure the mounting feet with a 3/8 washer and Nylock nut on top.

If you need to elevate the feet in order to level the trolley assembly, put a 3/8-16 hex jam nut and 3/8 washer onto

the leveling foot first, then insert the threaded portion of the foot through the side mounting rail, as shown in the

figure below.

If removing the High threshold Feature you will have to saw off threads of leveling feet to clear platform.

Turn the additional 3/8-16 jam nut & nylock nut to adjust the height of each leveling foot. Adjust the height of the

feet so that the weight of the Trolley Assembly is evenly distributed on both of the mounting bars and leveling feet.

Next- set the final position of the Trolley Assembly in the cargo area and tighten down all of the nuts and bolts.

STEP 5

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