Harmar Mobility Helix Curved Stair Lift Beilage

WARNING! STRICT ADHERENCE TO THESE INSTALLATION INSTRUCTION IS REQUIRED to promote the safety of

those installing this product, as well as that of those ultimately using the lift for its intended purpose. Any deviation

from these instructions will void the Limited Warranty that accompanies the product. Additionally, any party install-

ing the product who deviates from the Installation Instructions shall be taken to agree to INDEMNIFY, SAVE AND

HOLD HARMLESS the manufacturer from any and all loss, liability or damage, including attorney fees, that might arise

out of, or in connection with, such deviation.

Helix Curved Stair Lift

Installation & Service Manual

Contents

NOTE: The following symbols indicate areas where you should take

special care to avoid danger to individuals or property.

PRELIMINARY CHECKS 3

Box Contents ...........................................3

Tools Required ........................................4

INSTALLATION PROCEDURES 4

Preparation...............................................4

Wiring.........................................................8

Chassis .......................................................8

FINAL CHECKS 11

TECHNICAL SPECIFICATIONS 12

WIRING DIAGRAM 13

WARNING

Hazardous situation. If not avoided,

could result in serious injury to

installer or user.

CAUTION!

Hazardous situation. If not

avoided, could result in serious

damage to property.

This Manual provides instructions for proper installation of this Curved Stair Lift. Please

refer to the Owner’s Manual for operating instructions. Be sure to provide the Owner’s

Manual to the owner of the lift before it is put into service. Any alterations to the

equipment without written authorization by the manufacturer may void the warranty.

Device Name: Harmar Helix Curved Stair Lift

Indications for Use:

The intended use of the Helix Stair Lift is to assist transfers of patients or mobility

impaired persons up and down ights of stairs

Helix Curved Stair Lift - Installation & Service Manual 2014

Part Number: 630-00008- Rev A

Preliminary Checks

BOX CONTENTS

Before beginning installation, please check the Curved Stair Lift contents and ensure that all

components are complete and undamaged. Also check the enclosed illustration to verify specic parts

since each lift is customized to the application. Report missing parts or shipping damage to your dealer

or the shipping company.

CONTENTS

• Legs

• Rails

• Complete Seat Assembly

• Power Supply

• Wires

• Bag of Screws

• Pipe and Support Caps

Figure 3-1

Figure 3-2

4| www.harmar.com | 800-833-0478 Part Number: 630-00008- Rev A

Preparation

Lifts shall be installed so that means of egress is maintained as required by the

authority having jurisdiction.

The structure which equipment is installed shall be capable of supporting the

loads imposed.

The installation of electrical equipment and wiring shall conform to the require-

ments of NFPA70

Foot Rest Clearance. At no point in its travel shall the edge of the footrest facing

the upper landing be more than 24 inches (600 mm) above the step or landing as

measured vertically.

TOOLS REQUIRED

• Ratcheting Allen Wrench (metric)

• Snap ring pliers

• Drill and Drill Bits

• Emery/Sandpaper

• Lightweight Grease

• Towels for cleaning

• Tape Measure (inches and

centimeters)

• Angle Meter

• Mirror for checking charger

• Wire Stripper/Crimper

• Fish Tape

• Drill Extension Bit

• Mounting Screws could be needed,

based on ooring

• Shims

• Picks

• Optional pull strap / Ratcheting Strap

• Recommended volt OHM meter

Helix Curved Stair Lift - Installation & Service Manual 2014

Part Number: 630-00008- Rev A

Installation

Harmar’s Curved Stair Lift is easy to install. The standard installation

will normally take only two installers approximately two hours. The

time will vary depending on the complexity of the lift ordered and

custom designs.

1. Review Installation Drawing The dimensions on the drawing

show numbers on the stairs. These numbers indicate the

position of the Supports.

2. Carry chair/chassis to the location of the installation.

Usually top of stairs. It's best to be a at section of rail.

Figure 5-1

Figure 5-2

Figure 5-3 Figure 5-4

Follow the drawing included with the rail system.

Run a wire through the lower rail. There is a hole at the

charger location for it to come out. [Figure 5-2]

6. Check both ends of the rail and wipe clean. You may

need to clean the ends with Emery paper and add a

small amount of grease to help slide the pipes together.

[Figure 5-5]

3. Position Stair Supports

Place on the stair based on the installation drawing but

do not bolt anything down at this point. [Figure 5-1]

4. Clean or tap screw threads that hold track together.

Check rail inside burs powder coating.

5. Assemble the Rail

Place the rail in the correct position beginning with the

rst section downstairs. Unwrap the rail, checking the

label on the foam packaging for order of placement on

stairs. [Figure 5-3 & 5-4]

WIRING NOTE: You may complete the wiring while putting the rail

together or use a sh tape on the completed unit to run the wire.

IMPORTANT

Do NOT lay chair on its back.

Figure 5-5

6| www.harmar.com | 800-833-0478 Part Number: 630-00008- Rev A

Installation

Figure 6-1

Figure 6-2

Figure 6-3

Figure 6-4

Figure 6-6

Figure 6-5

7. Slide the pipes together one at a time starting

at the bottom in the order indicated on the

label, in order. Install on the Stair Supports.

[Figure 6-1 – 6-3]

A ratcheting strap can be used to help pull the

rails together.

8. Connect parts at the joint with the supplied

screws. Carefully tighten as you assemble the

rail [Figure 6-4 & 6-5]

When you arrive upstairs, adjust the position of the Rail and

Supports while you compare with the drawing. [Figure 6-6]

Helix Curved Stair Lift - Installation & Service Manual 2014

Part Number: 630-00008- Rev A

Installation

Figure 7-1 Figure 7-2

9. Rail Leveling/Alignment: Using the angle meter, set the

rail to the correct angles and check the drawing to verify

that all clearances are correct.

10. Supports

Recheck angles then, using the appropriate hardware,

attach the Supports to the stairs, starting at a corner. Firmly

set the supports to the rail with set screw. Repeat the

process at the other corners; recheck angles. Complete all

other legs. [Figure 7-1 & 7-2]

NOTE: When installing to stair, ensure the hardware is long

enough. If the carpet is very thick, it might require longer

hardware (not supplied).

NOTE: Watch for tack strips. Avoid mounting on them. If you

can't avoid them, shims will be required.

8| www.harmar.com | 800-833-0478 Part Number: 630-00008- Rev A

Wiring & Chassis

Figure 8-6

11. Drive Unit/Seat

Open front of chassis, by removing 4 allen screws on shroud. Set chassis upright on base. Route

wire of seat thru seat mounting hole. Install seat [Figures 8-1 & 8-2]. Install at 45° from base so the

seat stop does not hit the limit switch. Install snap ring to hold seat.

12. Install seat lock on with snap ring [Figures 8-3 – 8-5]

WARNING!

Never lay unit on its back.

Figure 8-1 Figure 8-2

Figure 8-3 Figure 8-4 Figure 8-5

Install wires for joystick on wiring

block grey wire from seat bottom

[Figures 8-6]

Black 1 on wiring block 4th from end

Green on wiring block 3rd from end

Black 2 on wiring block 2nd from end

Seat Cuto Switch (Lock)

Helix Curved Stair Lift - Installation & Service Manual 2014

Part Number: 630-00008- Rev A

Wiring & Chassis

13. Install batteries.

14. Connect battery wire. [Figure 9-1]

15. Replace Shroud

Figure 9-2

Figure 9-1

Figure 9-3

Battery

Charger

White +Red +

BlackBlack -

Battery

Charger

White +Red +

BlackBlack -

Figure 9-4

NOTE FOR OUTSIDE INSTALLS : The battery charger

needs to be placed out of the weather.

16. Install chassis.

Bottom roller position. Ensure

charging point is on

the bottom. [Figure 9-2]

CAUTION

Use caution when

handling battery.

CAUTION

Ensure charging ngers

are set as low as possible

to ensure there is no inter-

ference with rail support.

Slide on until drive hits the gear rack. Activate the joystick to drive onto rack, watching

the wheels to ensure they go on smoothly.

17. Charging Station

• Route red and black wires through hole provided in pipe by charging station

Determine which end has the AC power for the charger. Connect the charger to the red

and black wires with the connectors provided. [Figures 9-3 & 9-4]

Clip o the green wire. (Not used)

10 | www.harmar.com | 800-833-0478 Part Number: 630-00008- Rev A

Installation

Figure 10-7 Figure 10-8 Figure 10-9

Figure 10-4

Figure 10-5

Figure 10-6

Figure 10-1 Figure 10-2 Figure 10-3

Mid station landing

The unit will stop on this when driven with the wireless

remote. It will stop for 5 to 6 seconds then continue. It

will not stop with the joystick.

Charging Station Alignment

When assembly is complete, align both Charging

Stations. Pay attention to the Charging Contacts where

the Drive Unit meets the Station. They should be

applying pressure to the charging pins.

[Figure 10-4, Figure 10-5 & Figure 10-6]

Adjustment is on the chassis

Drive the unit to the other Charging Station and check

the alignment. Adjust as needed.

18. Final Limit

• Install nal limit bracket [Figure 10-7]

• Install hard nal limit on gear rack [Figure 10-8]

• Pipe end caps and support caps need to be installed

Final limit hard stop [Figure 10-8 & Figure 10-9]

+−

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