Hatz Diesel 1B20 Bedienungsanleitung

1B20 | 1B27 | 1B30 | 1B40 | 1B50

www.HATZ-DIESEL.com

Hatz Diesel

CREATING POWER SOLUTIONS.

Translation of the

ORIGINAL

INSTRUCTION BOOK

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A new HATZ Diesel engine - working for you

This engine is intended only for the purpose determined and tested by the manufacturer of the

equipment in which it is installed. Using it in any other manner contravenes the intended purpose.

For danger and damage due to this, Motorenfabrik HATZ assumes no liability. The risk is with the

user only.

Use of this engine in the intended manner presupposes compliance with the maintenance and repair

instructions laid down for it. Noncompliance leads to engine breakdown.

Please do not fail to read this operating manual before starting the engine. This will help you to avoid

accidents, ensure that you operate the engine correctly and assist you in complying with the mainte-

nance intervals in order to ensure long-lasting, reliable performance.

Please follow all maintenance references carefully including the schedule for Model Year 2015

EPA certified nonroad compression-ignition engines and for Model Year 2015 CARB certified

Heavy-Duty off-road engines to prevent our environment.

Please pass this Instruction Manual on to the next user or to the following engine owner.

Always have service work performed by qualified specialists. To this effect, we recommend that you

consult one of the 500 HATZ service stations. There, your engine is repaired by staff who constantly

undergo training and who use both original HATZ spare parts and HATZ tools. The world-wide HATZ

service network is also available to you for consultation and spare parts supply.

For the address of your nearest HATZ service station, please refer to the attached list or the internet

under: www.hatz-diesel.com

The installation of inappropriate spare parts may cause problems. We cannnot accept any liability for

damage or consequential damage resulting therefrom.

Thus, we recommend that you use original HATZ spare parts. These parts are manufactured follow-

ing the strict HATZ specifications and ensure, thanks to their perfect fit and function, maximum oper-

ating reliability. For the reference number, please consult the attached spare part list or the internet

under: www.hatz-diesel.com. Please take the complete spare parts kits in Table M00 into account.

We reserve the right to make modifications in the course of technical progress.

MOTORENFABRIK HATZ GMBH & CO KG

Page

1. Important safety notes

when operating the engine 3

2. Description of the engine 5

3. General notes 6

3.1. Technical data 6

3.2. Transport 7

3.3 Notes on installation 7

3.4. Load on engine 7

3.5. EPA / CARB - type plate 8

3.6. Emission-related installation

instructions 9

3.7. Closed crankcase ventilation system 9

4. Operation 10

4.1. Prior to first-time start-up 10

4.1.1. Engine oil 10

4.1.2. Version with oilbath air cleaner 11

4.1.3. Fuel 11

4.2. Starting 12

4.2.1. Preparations for starting 12

4.2.2. Recoil starter 14

4.2.3. Electric starter 15

4.3. Engine use 18

4.4. Stopping the engine 17

5. Maintenance 19

5.1. Maintenance chart 19

5.2. Maintenance every 8–15

operating hours 21

5.2.1. Checking engine oil level 21

5.2.2. Check air intake area for

combustion and cooling 21

5.2.3. Check air cleaner maintenance

indicator 22

5.2.4. Checking the water trap 22

Page

5.3. Maintenance every 250

operating hours 23

5.3.1. Oilbath air cleaner maintenance 23

5.3.2. Changing engine oil 24

5.3.3. Checking and adjusting

valve clearances 25

5.3.4. Cleaning cooling air area 27

5.3.5. Checking screw connections 27

5.3.6. Cleaning the exhaust mesh inlet 27

5.4. Maintenance every 500

operating hours 29

5.4.1. Renewing fuel filter 29

5.4.2. Air cleaner maintenance 31

5.5. Maintenance every 1000

operating hours 32

5.5.1. Cleaning the oil filter 32

6. Malfunctions – causes – remedies 34

7. Work on the electrical system 38

8. Storage out of use 38

Declaration for Incorporation 39

SUPPLEMENTAL INFORMATION TO

THE OWNER’S MANUAL FOR Model

Year 2015 EPA CERTIFIED NONROAD

COMPRESSION IGNITION ENGINES 41

SUPPLEMENTAL INFORMATION

TO THE OWNER’S MANUAL FOR

Model Year 2015 CALIFORNIA

REGULATIONS FOR HEAVY-DUTY

OFF-ROAD ENGINES 51

Contents

This symbol identifies important safety precautions.

Please comply with these most carefully in order to avoid any risk of injury to persons or

damage to materials.

General legal requirements and safety regulations issued by the competent authorities or

industrial accident insurers must also be complied with.

1. Important safety notes when operating the engine

HATZ diesel engines are efficient, strong and durable. For this reason they are frequently installed on

equipment used for commercial purposes.

The manufacturers of such equipment must observe any relevant equipment safety regulations when

the engine forms part of an overall system.

A few general points concerning operating safety should none the less be noted.

Depending on the engine’s operating and installation conditions, equipment manufacturers and their

users may have to fit safety or protective devices in order to prevent improper use. Examples:

– Exhaust system components as well as the surface of the engine will naturally be hot and must not

be touched while the engine is running or until it has cooled down after being stopped.

– Incorrect wiring or improper operation of the electrical system may cause sparking and must there-

fore be avoided.

– Provide protection against contact with rotating parts once the engine is connected to the driven

equipment or machine.

HATZ protective guards are available for the belt drive of the cooling fan and alternator drive sys-

tems.

– Always observe the start-up information in the operating instructions before starting the engine:

this is particularly important when starting an engine with the recoil starter.

– Mechanical starting devices should not be operated by children or persons deficient in physical

strength.

– Check that all safety devices are in place before starting the engine.

– Ensure that operation, maintenance and repair of the engine are undertaken by suitably trained per-

sonnel only.

– Protect the starter key against unauthorised use.

– Do not run the engine in closed or badly ventilated rooms.

Do not breath in emissions – danger of poisoning !

– Also fuel and lubricants could contain poisonous components. Please follow the instructions of the

mineral oil producer (safety data sheets).

Important safety notes when operating the engine

– The engine must be stopped before performing any maintenance, cleaning- or repair work.

– Stop the engine before refilling the fuel tank.

Never refuel near a naked flame or sparks which could start a fire. Don’t smoke. Don’t spill fuel.

– Keep explosive materials as well as flammable materials away from the engine because the exhaust

gets very hot during operation.

– Wear close-fitting clothing when working on the engine while it is running.

Please don’t wear necklaces, bracelets or any other things which you could get caught with.

– Please pay attention to all advice- and warning stickers placed on the engine and keep them in legi-

ble condition. In case a label has come off or is no longer clearly legible, it must be replaced imme-

diately. To this effect, please contact the HATZ service station in your area.

– We accept no liability for damage resulting from improper modifications to the engine.

Regular servicing in accordance with the details provided in this Instruction Book is essential to keep

the operating reliably and to ensure the exhaust quality of the engine.

When in doubt, consult your local HATZ service station before starting the engine.

2. Description of the engine

8910

911 12 13 14

1 22

1 Type plate

2 Cylinder head cover

3 Exhaust silencer

4 Exhaust mesh insert

5 Oil pressure switch

6 Starter motor

7 Voltage regulator

8 Crankshaft - power take-off

9 Oil drain plug

10 Speed adjustment lever

11 Oil filter

12 Engine mountings

13 Ignition key

14 LED display

15 Intake opening for cooling and

combustion air

16 Oil filler pipe and dipstick

17 Recoil starter

18 Engine shutdown pin

19 Dry-type air cleaner

20 Suspension lug (see also Fig 42, Pos. 1)

21 Fuel tank cap

22 Noise insulating hood

3. General notes

3.1. Technical data

1) These values are intended as an approximate guide. The max. marking on the dipstick is the deter-

mining factor, Fig. 7.

2) Depending on model (see maintenance charts, chapter 5.1).

3) Exceeding these limits causes engine breakdown.

Tightening torques

Item Nm

Oil drain plug 50

Type 1B20 1B27 1B30 1B40 1B50

Design Air-cooled four-stroke diesel engine

Combustion system Direct injection

Number of cylinders 1 1 1 1 1

Bore / stroke mm 69 / 62 74 / 62 80 / 69 88 / 76 93 / 76

Displacement cm3232 267 347 462 517

Lubricating oil capacity

without oil sump

with oil sump

l, approx.

0.9 1)

2.6 1)

0.9 1)

–

1.1 1)

2.8 1)

1.5 1)

3.2 1)

1.5 1)

–

Difference between

“max” and “min” levels

without oil sump

with oil sump

l, approx.

0.5 1)

1.6 1)

0.5 1)

–

0.5 1)

1.8 1)

0.8 1)

2.2 1)

0.8 1)

–

Lubricating oil consumption

(after running in) max. 1 % of fuel consumption at full load

Lubricating oil pressure

(oil temperature 100 °C) approx. 2.5 bars at 3000 r.p.m.

Direction of rotation,

power take-off end anti-clockwise

Valve clearance 10 - 30 °C

Inlet and exhaust valve mm 0.20 0.10 0.10 0.10 0.10

or automatically 2)

Max. tilt angle in operation,

in direction

Flywheel 25° down 3)

all other directions 35° 3)

Weight (incl. fuel tank, air-cleaner,

exhaust silencer, recoil starter and

electric starter)

kg,

approx. 33 34 40 55 56

Battery capacity min / max 12 V - 36 / 60 Ah •24 V - 24 / 44 Ah

3.2. Transport

A suspension lug „20“ is provided as

standard equipment, so that the engine

can be lifted safely, chap. 2. It is not suitable

or approved for lifting the complete equipment

to which the engine is attached.

3.3. Notes on installation

If you have an engine which is not yet installed

in a machine and still has to be installed, make

sure that the Assembly Instructions for HATZ

Diesel Engines are complied with prior to instal-

lation. These Assembly Instructions contain im-

portant information about safe assembly of the

engine and restricted engine use of EPA/CARB

certified engines.

These instructions are available from the HATZ

service center in your area.

Pending complete installation, the engine

must not be started !

Moreover, we would like to point out that in this

case, commissioning of the machine is also pro-

hibited until it has been verified that the machine

into which this engine is to be incorporated

complies with all the safety precautions and reg-

ulations provided by law.

Refer also to the Declaration for Incorporation

at the end of these Operating Instructions.

Do not exceed the forces and torques

indicated on the speed adjustment

lever and the stop pin, otherwise you may

damage the stops and internal governor com-

ponents, Fig. 2.

3.4. Load on engine

See supplemental information for EPA certified

engines, Page 41; resp. supplemental informa-

tion for California regulations for off road

engines, Page 51.

F<15 N STOP

76.5°

STOP START

F 30 N

M 2. 3 Nm

3.5. EPA/CARB-type plate and

fuel label

The layout of the EPA / CARB - type plate depends

on the engine application and is placed on the

noise insulating hood (Chap. 2).

It includes the following emission control infor-

mation (Figure 3a):

Type plate

➀EPA / CARB - Engine Family Number

➁engine type / spec. (only for special

equipment) /Fuel Delivery Timing

➂engine number

(also stamped on crankcase, Fig. 4)

➃max. engine rated speed

➄build date

➅displacement

➆rated power

➇emission control system information

(see page 44 and 54)

➈“variable speed” or “constant speed only”

(if requested)

The type plate also states the applicable emis-

sion-related power category of the engine.

The figure of the lable shows a EPA/CARB (50

states) label. The text referring to the emission

regulation gets printed depending on the engine

equipment (EPA or EPA and CARB).

VARIABLE SPEED. ULTRA LOW SULFUR FUEL ONLY.

Power Category:

EMISSION CONTROL SYSTEM INFORM.:

➀

➁

➂

➃➄

➅

➆

➈

➇

Every engine is equipped with an additional

loose engine type plate. If the original type

plate on the engine is not readily visible after

the engine is installed in the equipment then

the second loose type plate must be attached

on the equipment in such a manner that it is

readily visible to an average person.

For any offer as well as spare parts orders it is

necessary to mention the following data (also

see spare parts list, page 1):

➁engine type / spec.

(only for special equipment)

➂engine number

➃max. engine rated speed

Always install the engine for its intended applica-

tion in order to comply with EPA and CARB

emission regulation requirements.

Fuel label

The engine must be operated with “ULTRA LOW

SULFUR FUEL ONLY”.

The fuel label is placed nearby the fuel inlet.

If there was no fuel tank mounted to the engine,

the label has to be permanently attached to the

equipment near the fuel inlet.

0000 053 657 02

Engine serial number on crankcase

3.6. EMISSION-RELATED

INSTALLATION INSTRUCTIONS

See supplemental information for EPA certified

engines, Page 41; resp. supplemental informa-

tion for California regulations for off road

engines, Page 51.

3.7. Closed crankcase ventilation

system

Please note that the engine has a closed

crankcase ventilation system.

Exceeding the maximum admissible tilt angle

(see chapter 3.1. Technical data) can cause

damage to the engine.

In cases where the maximum angle is exceeded,

the engine must be stopped immediately.

Before restarting, the engine must be in a hori-

zontal position and the air filter and inlet mani-

fold must be checked for any oil contamination.

If there are any oil contamination, please consult

your nearest HATZ service station.

Andere Handbücher für 1B20

Dieses Handbuch passt für folgende Modelle

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