Haulotte Group STAR 6 P Produkthandbuch

Maintenance Book

STAR 6 P - STAR 13 P

4000562980 E 07.16 USA / GB

Maintenance Book

STAR 6 P - STAR 13 P

USA

2 4000562980 E 07.16 USA / GB

STAR 6 P - STAR 13 P

CONTENTS

Maintenance Book

CONTENTS

Preface -

Foreword

1 - Symbols and colors . . . . . . . . . . . . . . . . . . . . . .

Safety

1 - General safety rules . . . . . . . . . . . . . . . . . . . . .

1.1 - Maintenance implementation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.2 - Uncontrolled movement Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.3 - Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.4 - Explosion / Fire Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2 - Maintenance and repair training . . . . . . . . . . .

2.1 - Owner's responsability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.2 - Technician's responsability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.3 - HAULOTTE Services®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.4 - Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.5 - Product modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.6 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.7 - Product information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3 - Manufacturer's warranty . . . . . . . . . . . . . . . . .

3.1 - Warranty acceptance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.2 - Warranty period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.3 - Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4 - Warranty conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Maintenance Book

Familiarization

1 - Primary machine components . . . . . . . . . . . .

1.1 - Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1.2 - Maintenance support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1.3 - Picking tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.3.1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.3.2 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.3.3 - Pre-use inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.3.4 - Loading instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.3.5 - Special decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.3.6 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.3.7 - Cold weather operational recommendation . . . . . . . . . . . . . . . . 24

1.4 - Ground control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.4.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.4.2 - HAULOTTE Activ'Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

1.5 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

1.5.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

1.6 - Auxiliary control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

1.6.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

2 - List of actuators and sensors . . . . . . . . . . . . .

2.1 - Sensors and actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3 - Consumables . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - Ingredient . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 - Hydraulic oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5 - Lubrication diagram . . . . . . . . . . . . . . . . . . . . .

5.1 - Greasing points localization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6 - Machine specifications . . . . . . . . . . . . . . . . . .

6.1 - Movement speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

CONTENTS

Maintenance Book

Inspection and

maintenance

schedule

1 - Maintenance Schedule. . . . . . . . . . . . . . . . . . .

2 - Inspection program . . . . . . . . . . . . . . . . . . . . .

3 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . .

4 - Periodic inspection . . . . . . . . . . . . . . . . . . . . .

5 - Reinforced inspection . . . . . . . . . . . . . . . . . . .

6 - Major inspection . . . . . . . . . . . . . . . . . . . . . . . .

Machine sheet

MS0001 -

Structural part inspection . . . . . . . . . . . . . . .

MS0002 -

Pins and bearing inspection . . . . . . . . . . . . .

MS0003 -

Cylinder inspection . . . . . . . . . . . . . . . . . . . .

MS0004 -

Breaking test procedure . . . . . . . . . . . . . . . .

MS0005 -

Torque Values . . . . . . . . . . . . . . . . . . . . . . . .

MS0020 -

Hoses inspection - Replacement . . . . . . . . .

MS0059 -

Electrical wiring . . . . . . . . . . . . . . . . . . . . . . .

MS0102 -

Tires (Tyres) - Wheel replacement . . . . . . . .

MS0104 -

Lubrication - Steering cylinder - Lift cylinder

MS0103 -

Hydraulic oil - Level Replacement . . . . . . . .

MS0113 -

Battery (ies) . . . . . . . . . . . . . . . . . . . . . . . . . .

MS0061 -

Clearance procedure . . . . . . . . . . . . . . . . . . .

MS0086 -

Steering cylinder replacement . . . . . . . . . . .

MS0087 -

Pothole cylinder replacement. . . . . . . . . . . .

MS0112 -

Control-Lubrication . . . . . . . . . . . . . . . . . . .

101

MS0106 -

HAULOTTE Activ'Screen . . . . . . . . . . . . . .

105

Maintenance Book

Trouble

shooting and

diagram

1 - Trouble shooting . . . . . . . . . . . . . . . . . . . . . .

119

1.1 - Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

1.2 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

1.3 - Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

2 - Electric diagram . . . . . . . . . . . . . . . . . . . . . . .

126

3 - Hydraulic diagram . . . . . . . . . . . . . . . . . . . . .

129

Records

1 - Intervention register. . . . . . . . . . . . . . . . . . . .

131

74000562980 E 07.16 USA / GB

STAR 6 P - STAR 13 P

- Preface - Foreword

Preface - Foreword

You have just purchased a HAULOTTE® product and we would like to thank you for your business.

The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people

with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/modifi-

cations to the aerial work platform must be approved by HAULOTTE®.

This manual shall be considered a permanent component of the machine and shall be kept with the aerial work platform

in the designated Manual Holder, at all times.

Safe operation of this product can only be assured if you follow the operating instructions contained in this manual are

followed. To ensure proper and safe use of this equipment, it is strongly recommended that only trained and authorized

personnel operate and maintain the aerial work platform.

We would particularly like to draw your attention to 2 essential points :

• Compliance with safety instruction (machine, use, environment).

• Use of the equipment within the performance limits.

With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to be con-

fused with the technical specifications. Only the specifications in this manual should be used to study the suitability of

the equipment for the intended use.

This maintenance and repairs book is specific to the HAULOTTE® products listed on the cover page of this manual. The

maintenance book is intended for the on-site maintenance technician.

It is the on-site maintenance technician's duty to carry out the regular maintenance work recommended by HAULOTTE

Services®.

This maintenance work is essential for correct machine operation.

If regular maintenance is not carried out, this may :

Void the warranty.

• Cause machine malfunction.

• Reduce machine reliability and shorten its service life.

• Jeopardize operator safety.

To ensure that the regular maintenance requirements are fully satisfied, contact HAULOTTE Services®.

HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on

the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as

required, and also provide fully documented reports on all work completed.

8 4000562980 E 07.16 USA / GB

STAR 6 P - STAR 13 P

- Preface - Foreword

1 - Symbols and colors

Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety

information.

The following safety symbols are used throughout this manual to indicate specific hazards and the hazard

severity level when operating or maintaining the Aerial Work Platform.

Symbol

Symbol Description

Danger : Risk of injury or death

Caution : Risk of material damage

Prohibition relating to work safety and quality

Reminder to use good practice or follow pre-operation checks

Cross-reference to another part of the manual

Cross-reference to another manual

Cross-reference to repair (contact HAULOTTE Services®)

Maintenance sheet

Time required for intervention

Recommended tools

Recommended part

Safety

N.B. : Additional technical information

94000562980 E 07.16 USA / GB

STAR 6 P - STAR 13 P

- Preface - Foreword

Decals

N.B.-:-THE FOLLOWING SAFETY ADVISORIES ARE USED THROUGHOUT THIS MANUAL TO INDICATE SPECIFIC

HAZARDS WHEN OPERATING OR MAINTAINING THE MACHINE.

Color Title Description

Danger : Indicates a hazardous situation which if not avoided,

WILL result in death or serious injury.

Warning : Indicates a hazardous situation which if not avoided,

COULD result in death or serious injury.

Caution : Failure to comply could result in minor or moderate

injury.

Notice : Indicates practices not related to personal injury.

Procedure : Indicates a maintenance operation.

10 4000562980 E 07.16 USA / GB

STAR 6 P - STAR 13 P

- Preface - Foreword

Notes

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Haulotte Group Hebesystem Handbücher

Haulotte Group

Haulotte Group star 6 Bedienungsanleitung

Haulotte Group

Haulotte Group HA12IP Bedienungsanleitung

Haulotte Group

Haulotte Group HA 20PX Handbuch

Haulotte Group

Haulotte Group HA15IP Handbuch

Haulotte Group

Haulotte Group C 8 Produkthandbuch

Haulotte Group

Haulotte Group HA120PX Produkthandbuch

Haulotte Group

Haulotte Group H21TX Bedienungsanleitung

Haulotte Group

Haulotte Group HA120PX Produkthandbuch

Beliebte Hebesystem Handbücher anderer Marken

morse

morse 82H-124 Bedienungsanleitung

Braun

Braun NL955 Series Bedienungsanleitung

haacon

haacon 1889.10 Bedienungsanleitung

Protekt

Protekt AT 252 Bedienungsanleitung

R. Beck Maschinenbau

R. Beck Maschinenbau HS 600 Bedienungsanleitung

Nova Technology International, LLC

Nova Technology International, LLC NAS Series Bedienungsanleitung

Genie

Genie Z-60/34 Bedienungsanleitung

Screen Technics

Screen Technics INTERFIT Vertical Up Lift Bedienungsanleitung

Mortuary Lift

Mortuary Lift ULTIMATE 1000 Bedienungsanleitung

Custom Equipment

Custom Equipment Hy-Brid 3 Series Programmierhandbuch

Custom Equipment

Custom Equipment Hy-Brid Lifts 2 Series Programmierhandbuch

Hy-Brid Lifts

Hy-Brid Lifts HB-P3.6 Programmierhandbuch

BERG

BERG BeNomic EasyLeaf Bedienungsanleitung

Powermate

Powermate LiftGate LG-3 Bedienungsanleitung

Snorkel

Snorkel TM12 Series Bedienungsanleitung

Terberg

Terberg OMNIDEKA Bedienungsanleitung

Harmar Mobility

Harmar Mobility AL625 Betriebsanleitung

Rotary

Rotary SPO16 Bedienungsanleitung