Haulotte H28TJ+ Produkthandbuch

Maintenance book

ELESCOPIC

MACHINES

, 28 - 43

2420333140 E06.13 EN

Maintenance book

TELESCOPIC MACHINES, 28 - 43 M

H28TJ+ (HB86TJ+)

H43TPX (HB135JRT)

2420333140

E06_13

2 2420333140 E06.13 EN

Telescopic machines, 28 - 43 m

CONTENTS

Maintenance book

CONTENTS

1 - Maintenance book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SAFETY PRECAUTIONS

1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Maintenance book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.3 - Label colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2 - Manufacturer's warranty . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 - Warranty acceptance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.2 - Warranty period. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.3 - Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.4 - Warranty conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3 - Scope of intervention . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - Instructions for intervention . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDATIONS

1 - Lubrication diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 - Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 - Fuels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2.2 - Motor oils. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.3 - Hydraulic oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3 - Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.1.1 - Red labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.1.3 - Yellow labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.1.6 - Blue labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.2 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Maintenance book

MAINTENANCE

1 - General program / Recommendations . . . . . . . . . . . . . .

2 - Detailed program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 - Maintenance sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 - Placing the machine in maintenance configuration. . . . . . . . . . . . . . . . 89

3.2 - Placing in operating configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

3.3 - General points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

3.3.1 - Recommendations on the conditions of maintenance . . . . . . . . 89

3.3.2 - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

3.3.2.1 - Bolts and Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

3.3.2.2 - Pins and bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

3.3.2.3 - Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

3.3.2.4 - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

3.3.3 - Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

3.3.3.1 - Oil replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

3.3.3.2 - Replacing damaged of hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . 94

3.3.3.3 - Evaluation of leaks on hydraulic cylinders . . . . . . . . . . . . . . . . . 95

3.3.4 - Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

3.3.4.1 - Replacing damaged cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

E002 -

Wheel reducer. . . . . . . . . . . . . . . . . . . . . . . .

E003 -

Hydraulic filter cartridge . . . . . . . . . . . . . . .

E004 -

Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . .

101

E005 -

Slew ring . . . . . . . . . . . . . . . . . . . . . . . . . . .

103

E006 -

Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

107

E007 -

Screws, bolts and nuts . . . . . . . . . . . . . . .

111

E008 -

Turntable rotation gearbox . . . . . . . . . . . .

113

E013 -

Pulleys and wear pads. . . . . . . . . . . . . . . .

115

E016-1 -

Chains. . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

E016-2 -

Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . .

121

E053 -

Specific adjustment procedure H43TPX

(HB135JRT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

125

E018 -

Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

133

E022 -

Telescope . . . . . . . . . . . . . . . . . . . . . . . . . .

137

E041 -

Generator option (For HB135JRT only). .

139

E048 -

Cable carrier cat track . . . . . . . . . . . . . . . .

141

DIAGNOSIS ASSISTANCE

1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

143

2 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

143

CONTENTS

Maintenance book

ELECTRIC CIRCUIT

1 - Wiring diagram-Main components . . . . . . . . . . . . . . . .

147

2 - Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

153

3 - Relays and terminals . . . . . . . . . . . . . . . . . . . . . . . . . . .

155

4 - Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

156

5 - Diagnosis assistance indicators . . . . . . . . . . . . . . . . . .

159

6 - Locations and functions of the main safety features .

160

6.1 - Location of the limit switch and sensors. . . . . . . . . . . . . . . . . . . . . . . . . 162

6.2 - Locations of the solenoid valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

7 - Buzzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

165

8 - Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

165

HYDRAULIC CIRCUIT

1 - Hydraulic diagram-Main components. . . . . . . . . . . . . .

167

2 - Solenoid valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

167

INTERVENTION REGISTER

1 - Intervention register . . . . . . . . . . . . . . . . . . . . . . . . . . . .

171

Maintenance book

2420333140 E06.13 EN

Telescopic machines, 28 - 43 m

You have just purchased a HAULOTTE® product

and we would like to thank you for your business.

1 - Maintenance book

As indicated on the delivery slip, this maintenance book is one of the documents in our on-board case

supplied on delivery of your machine.

Person using this product must do so in accordance with the instruction provided in this manual.

We would particularly like to draw your attention to 2 essential points :

• Compliance with safety instruction (machine, use, environment).

• Use of the equipment within the performance limits.

2 - After Sales Service

Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's service

life to ensure optimal use of your HAULOTTE product..

• When contacting our After Sales Service, ensure that you provide the machine model and serial

number.

• When ordering any consumables or spare parts, please use this manual and the Haulotte Essential

catalogue to receive your genuine HAULOTTE spare parts, your only guarantee of parts

interchangeability and correct machine operation..

• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE

Services® immediately even if the malfunction does not involve material and/or bodily damage..

• HAULOTTE® must be informed in the event of an incident that either involves one of these products

or has caused bodily injury or significant deterioration of property (personal property or the product);

contact HAULOTTE Services® immediately (See : HAULOTTE Services® contact details)

8 2420333140 E06.13 EN

Telescopic machines, 28 - 43 m

3 - Compliance

We would like to remind you that HAULOTTE® complies with the provisions of any applicable

directives applicable to this type of machine.

HAULOTTE advises you that NO modifications carried out without the written permission

of HAULOTTE® will void the HAULOTTE warranty..

HAULOTTE® cannot be held liable for any changes to the technical specifications contained in this

manual.

HAULOTTE® reserves the right to alter technical specifications and to make improvements or

modifications to the machine without modifying this manual.

Certain options can modify the machine's operating characteristics and its associated safety. If your

machine was originally delivered with options fitted, replacing a safety component associated with a

particular options not require any particular precautions other than those associated with the installation

itself (static test).

Otherwise, it is essential to follow the manufacturer's recommendations below :

• Installation by authorised HAULOTTE® personnel only.

• Update the manufacturer's identification plate.

• Have stability tests carried out by a certified agency/competent person.

• Ensure label compliance.

2420333140 E06.13 EN

Telescopic machines, 28 - 43 m

- Safety precautions

Safety precautions

1 - Recommendations

1.1 - MAINTENANCE BOOK

The maintenance book is intended for the on-site maintenance technician.

It is the on-site maintenance technician's duty to carry out the regular maintenance work

recommended by HAULOTTE Services®.

This maintenance work is essential for correct machine operation.

If regular maintenance is not carried out, this may :

• Void the warranty.

• Cause machine malfunction.

• Reduce machine reliability and shorten its service life.

• Cause operator safety problems.

To ensure that the regular maintenance requirements are fully satisfied, contact HAULOTTE

Services®.

HAULOTTE Services® technicians are specially trained to carry out extensive repairs,

interventions or adjustments on the safety systems or elements of HAULOTTE® machines,

and carry genuine HAULOTTE spare parts and tools as required, and also provide fully

documented reports on all work completed..

10 2420333140 E06.13 EN

Telescopic machines, 28 - 43 m

- Safety precautions

1.2 - SYMBOLS USED

Symbols are used to alert the operator to safety precautions or to highlight practical

information.

Symbol meanings

Symbol Meaning

Danger : Risk of injury or death (work safety)

Caution : Risk of material damage (work quality)

Prohibition relating to work safety and quality

Reminder : No identified risk, but a reminder of the need for common sense,

good practice or pre-action prerequisites

Cross-reference to another part of the manual (see section or sheet)

Cross-reference to another manual (see manual)

Cross-reference to repairs (contact HAULOTTE Services®)

Maintenance sheet

Time required for intervention

Recommended tools

Recommended part

Safety

N.B. : Additional technical information

Andere Handbücher für H28TJ+

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Haulotte Hebesystem Handbücher

Haulotte

Haulotte H12SX Bedienungsanleitung

Haulotte

Haulotte OPTIMUM 8 Installationsanleitung

Haulotte

Haulotte COMPACT 8 Bedienungsanleitung

Haulotte

Haulotte HT23RTJ O Produkthandbuch

Haulotte

Haulotte STAR 6 Bedienungsanleitung

Haulotte

Haulotte H23TPX Installationsanleitung

Haulotte

Haulotte HA 41 PX Handbuch

Haulotte

Haulotte STAR 10 Bedienungsanleitung

Haulotte

Haulotte C8 Bedienungsanleitung

Haulotte

Haulotte STAR 6 Installationsanleitung

Haulotte

Haulotte HA16PX Installationsanleitung

Haulotte

Haulotte OPTIMUM 8 Bedienungsanleitung

Haulotte

Haulotte HA16X Bedienungsanleitung

Beliebte Hebesystem Handbücher anderer Marken

morse

morse 82H-124 Bedienungsanleitung

Braun

Braun NL955 Series Bedienungsanleitung

haacon

haacon 1889.10 Bedienungsanleitung

Protekt

Protekt AT 252 Bedienungsanleitung

R. Beck Maschinenbau

R. Beck Maschinenbau HS 600 Bedienungsanleitung

Nova Technology International, LLC

Nova Technology International, LLC NAS Series Bedienungsanleitung

Genie

Genie Z-60/34 Bedienungsanleitung

Screen Technics

Screen Technics INTERFIT Vertical Up Lift Bedienungsanleitung

Mortuary Lift

Mortuary Lift ULTIMATE 1000 Bedienungsanleitung

Custom Equipment

Custom Equipment Hy-Brid 3 Series Programmierhandbuch

Custom Equipment

Custom Equipment Hy-Brid Lifts 2 Series Programmierhandbuch

Hy-Brid Lifts

Hy-Brid Lifts HB-P3.6 Programmierhandbuch

BERG

BERG BeNomic EasyLeaf Bedienungsanleitung

Powermate

Powermate LiftGate LG-3 Bedienungsanleitung

Snorkel

Snorkel TM12 Series Bedienungsanleitung

Terberg

Terberg OMNIDEKA Bedienungsanleitung

Harmar Mobility

Harmar Mobility AL625 Betriebsanleitung

Rotary

Rotary SPO16 Bedienungsanleitung