Heatilator CL36D Bedienungsanleitung
1Heatilator•CL36D,CR36DInstallationManual•4012-046•RevD•10/03/13
Installationandserviceofthisreplaceshouldbe
performedbyqualiedpersonnel.Hearth&Home
TechnologiesrecommendsNFIcertiedprofes-
sionals,ortechnicianssupervisedbyan
NFIcertiedprofessional.
WOODBURNING FIREPLACE
Fire Risk.
WARNING
Forusewithsolidwoodfuelonly.
Otherfuelsmayoverreandgenerate
poisonousgases(i.e.carbonmonoxide).
Model(s):
Installation Manual
Installation and Fireplace Setup
WARNING
HOT SURFACES!
Glassandothersurfacesarehotduring
operationANDcooldown.
Hot glass will cause burns.
• DO NOTtouchglassuntilitiscooled
• NEVERallowchildrentotouchglass
• Keepchildrenaway
• CAREFULLY SUPERVISE children in same room as
replace.
• Alertchildrenandadultstohazardsofhightemperatures.
Hightemperaturesmayigniteclothingorotherammable
materials.
• Keep clothing, furniture, draperies and other ammable
materialsaway.
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
CL36D
CR36D
NOTICE: DO NOT discard this manual!
• DO NOTstoreorusegasolineorotheram-
mablevaporsandliquidsinthevicinityofthis
oranyotherappliance.
• DO NOToverre.Overring will void your
warranty.
• Complywithallminimumclearancestocom-
bustiblesasspecied.Failuretocomplymay
causehousere.
WARNING: If the information in these
instructionsisnotfollowedexactly,are
or explosion may result causing property
damage, personal injury, or death.
2Heatilator • CL36D, CR36D Installation Manual • 4012-046 • Rev D • 10/03/13
Safety Alert Key:
• DANGER! Indicatesahazardoussituationwhich,ifnotavoidedwillresultindeathorseriousinjury.
• WARNING!Indicatesahazardoussituationwhich,ifnotavoidedcouldresultindeathorseriousinjury.
• CAUTION! Indicatesahazardoussituationwhich,ifnotavoided,couldresultinminorormoderateinjury.
• NOTICE:Indicatespracticeswhichmaycausedamagetothereplaceortoproperty.
Table of Contents
1 ProductSpecic&ImportantSafetyInformation
A.FireplaceCertication 4
B.Non-CombustibleMaterials 4
C.CombustibleMaterials 4
2 Getting Started
A.TypicalFireplaceSystem 5
B.DesignandInstallationConsiderations 6
1.SelectingFireplaceLocations 6
2.LocatingFireplace&Chimney 7
C.ToolsandSuppliesNeeded 8
D.InspectFireplaceandComponents 8
E.FireplaceSystemRequirements 8
3 Framing and Clearances
A.FireplaceDimensions 9
B.Clearances 10
MinimumClearancestoCombustibles 10
C.ConstructtheChase 11
D.FrametheFireplace 12
E.SecureandLeveltheFireplace 12
F. ProtectiveMetalHearthStrips 13
G.OutsideAirKit(optional) 14
4 Chimney and Termination Requirements
A.ChimneyRequirements 15
B.Offsets/Returns 16
C.TerminationRequirements 17
5 Chimney Installation
A.TypicalChimneySystem 18
B.AssembleChimneySections 19
C.InstallChimneyAirKit 19
D.SecureOffset/Return 20
E.InstallCeilingFirestops 20
F. InstallAtticInsulationShield 21
G.RoofPenetration 22
H.InstallChase/ChaseTop 22
I. TerminationCapRequirements 23
J. InstallTerminationCap 23
6 Shrouds
A.RadiationShield 25
B.FieldConstructedShrouds 25
1.OpenTopShroud 25
2.MailboxStyleShroud 26
3.RoofedStyleShroud 26
7 Finishing
A.FinishingMaterial 27
B.HearthExtension,BuildingandFinishing 28
1.FireplaceInstalledFlushontheFloor
andHearthExtensionRaisedtoBottom
ofFireboxOpening 29
2.RaisedHearthExtensionandRaisedFireplace 30
3.FireplaceOpeningandHearthExtensionFlush
withtheFloor 31
C.Non-CombustibleSealantMaterial 31
D.MantelandWallProjections 32
E.Sidewalls/Surrounds 33
8 Fireplace Setup
A.GasLog/LighterProvision 34
B.WoodBurningInserts 34
9 Reference Materials
A.ChimneyComponents 35
B.OptionalComponents 39
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3
Heatilator • CL36D, CR36D Installation Manual • 4012-046 • Rev D • 10/03/13
Customer:
Lot/Address
Model (circle one): CL36D CR36D
YES IF NO, WHY?
Shrouds Section 6 (Pg. 25)
Shroudisinstalledproperlyperinstructions.
Fi i hi
S ti 7 (P 27)
Protectivehearthstripsinstalledpermanualrequirements.(Pg.13)
Fireplace Install
Outsideairkitinstalled.(Pg14)
ChimneySection4&5(Pg.15)
Atticinsulationshieldinstalled.
ATTENTION INSTALLER:
Follow this Standard Work Checklist
Thisstandardworkchecklististobeusedbytheinstallerinconjuctionwith,notinsteadof,theinstructionscontainedinthisinstallation
manual.
Date Installed:
Location of Fireplace:
Installer:
Dealer/Distributor Phone #
Serial #:
Roofflashinginstalled.
Terminationinstalled.
WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or
explosion.
Verifiedthatthechaseisinsulatedandsealed.(Pg.11)
Verifiedclearancestocombustibles.(Pg.10)
Fireplaceisleveledandsecured.(Pg.12)
Hearthextensionsize/heightdecided.(Pg.28)
Chimneyconfigurationcomplieswithdiagrams.
Chimneyinstalled,lockedandsecuredinplacewithproperclearance.
Chimneyairkitinstalled.
Firestopsinstalled.
Hearth&HomeTechnologiesrecommendsthefollowing:
Commentscommunicatedtopartyresponsible
4012-047•RevA•06/10/13
Finishing Section 7 (Pg. 27)
Hearthextensioninstalledpermanualrequirements.
Fireplace Setup Section 8 (Pg. 34)
Verifiedallclearancesmeetinstallationmanualrequirements.
Mantelsandwallprojectionscomplywithinstallationmanualrequirements.
•Photographingtheinstallationandcopyingthischecklistforyourfile.
Combustiblematerialsnotinstalledinnon-combustibleareas.
__________________________by______________________on_________
(Builder/Gen.Contractor)(Installer)(Date)
Comments:Furtherdescriptionoftheissues,whoisresponsible(Installer/Builder/OtherTrades,etc.)andcorrectiveactionneeded:
Manualbagandallofitscontentsareremovedfromthefireplaceandgiventotheparty
responsibleforuseandoperation.
•Thatthischecklistremainvisibleatalltimesonthefireplaceuntiltheinstallationiscomplete.
Allpackagingandprotectivematerialsremoved.
Optionaldoorsproperlyinstalled.
Refractoryinstalledcorrectly.
Grateisproperlyinstalled.
Firescreenproperlyinstalled.
4Heatilator • CL36D, CR36D Installation Manual • 4012-046 • Rev D • 10/03/13
WARNING! Risk of Fire! Hearth & Home Technologies
disclaims any responsibility for, and the warranty and
agency listing will be voided by the following actions.
DO NOT:
• installoroperatedamagedreplace
• modifyreplace
• install other than as instructed by Hearth & Home
Technologies
• operate the fireplace without fully assembling all
components
• overre
• installunventedgaslogset
• installanycomponentnotapprovedbyHearth&Home
Technologies
• installpartsorcomponentsnotListedorapproved
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistance or additional information, consult a qualied
installer, service agency or your dealer.
B. Non-Combustible Materials
• Materialswhich willnot igniteand burn,composed of
anycombinationofthefollowing:
- Steel - Iron
- Brick - Tile
- Concrete - Slate
- Glass - Plasters
• MaterialsreportedaspassingASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube
Furnace at 750° C
C. Combustible Materials
• Materialsmadeoforsurfacedwithanyofthefollowing
materials:
- Wood - Compressedpaper
- Plantbers - Plastic
- Plywood/OSB - Sheetrock(drywall)
• Anymaterialthatcanigniteandburn;ameproofedor
not,plasteredorun-plastered
1 ProductSpecic&ImportantSafetyInformation
A.FireplaceCertication
ThisreplacemaybeinstalledinsleepingroomsEX-
CEPTinmanufacturedhomes.Ifinstalledwithagaslog
set,provisionsfortheNationalFuelGasCodemustbe
met.
Thisreplacehasbeentestedandlistedforusewith
theoptionalcomponentsspeciedinthismanual.These
optionalcomponentsmaybepurchasedseparatelyand
installedatalaterdate.Anoutsideairkit,gasinsert,gas
logsetorgaslog-lightershouldbeinstalledatthetimeof
replaceinstallation.
HeatilatorisaregisteredtrademarkofHearth&Home
Technologies.
Thisreplacesystemhasbeentestedandlistedinaccor-
dancewithUL127andULC-S610standardsbyUnder-
writersLaboratoriesInc.forinstallationandoperationin
theUnitedStatesandCanada.
5
Heatilator • CL36D, CR36D Installation Manual • 4012-046 • Rev D • 10/03/13
2 Getting Started
A. Typical Fireplace System
Figure 2.1 Typical Fireplace System
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Non-combustible
roof flashing maintains
minimum clearance
around chimney
Additional lateral
support for chimney
above roof (or enclosed
in chase) if needed
Ceiling firestop
on floor of attic
Support straps
on rafter support
chimney (not shown)
Termination cap
Chimney penetrates roof
preferably without affecting
roof rafters
Offset & Return (with hanger straps)
Framing headed off
in ceiling joists
Enclosed space above
and around fireplace
Mantel and surround
Decorative facing
and trim
Hearth extension
Factory-built fireplace
Protective metal
hearth strip(s)
Outside
combustion air
Combustible framing/header
on top of V-shaped standoffs
Chimney system
Attic insulation shield (not shown)
must be used here to keep
insulation away from chimney
if attic is insulated
Storm Collar
Chimney Air Kit
(Section 8)
Required in
Canada. Outlet
must be no
less than 4 ft.
(1.22 m) off
ground level.
6Heatilator • CL36D, CR36D Installation Manual • 4012-046 • Rev D • 10/03/13
42-1/2 in.
(1080 mm)
22 1/2 in.
(572 mm) *
1/2 in. (13 mm)
Clearance
1/2 in. (13 mm)
Clearance
REQUIRED!
2 in. (51 mm) minimum air space
clearance around chimney
18 in. (457 mm)
minimum distance
from wall to
fireplace opening.
54 5/8 in. (1387 mm) *
22 1/2 in.
(572 mm) *
1/2 in.
Drywall
* If the interior of the chase will
be drywalled, add the thick-
ness to this measurement.
Figure 2.2 Fireplace Locations
NOTICE:
• Illustrationsandphotosreecttypicalinstallationsand
are FORDESIGNPURPOSESONLY.
• Illustrations/diagramsarenotdrawntoscale.
• Actualinstallation/appearancemayvaryduetoindividual
design preference.
• Hearth&HomeTechnologiesreservestherighttoalter
its products.
NOTICE: In addition to these framing dimensions, also
reference the following section:
• Clearances (Section 3).
NOTICE:
Aminimum1/2in.airclearanceatthebackand
sidesofthereplaceassemblymustbemain-
tained.
Chimneysectionsatanylevelrequirea2in.mini-
mum air space clearance between the framing
and chimney sections.
B. Design and Installation Considerations
NOTICE: Checkbuildingcodespriortoinstallation.
• InstallationMUSTcomplywithlocal,regional,stateand
nationalcodesandregulations.
• Consultinsurancecarrier,localbuildinginspector,re
ofcialsorauthoritieshavingjurisdictionoverrestrictions,
installationinspectionandpermits.
• Before installing,determinethefollowing:
- Wherethereplaceistobeinstalled.
- Theventsystemcongurationtobeused.
- Gassupplypiping.
- Electricalwiring.
- Framingandnishingdetails.
- Whetheroptionalaccessories-devicessuchasa
fan,wallswitchorremotecontrol-aredesired.
1. Selecting Fireplace Locations
Thisreplacemaybeusedasaroomdivider,installed
alongawall,acrossacornerorusedinanexteriorchase.
SeeFigure2.2.
Locatingthereplaceinabasementshouldbeavoided.
Locatingnearfrequentlyopeneddoors,centralheat
outletsorreturns,orotherlocationsofconsiderableair
movementcanaffecttheperformance.
Considerationshouldbegiventothesefactorsbefore
decidingonalocation.
7
Heatilator • CL36D, CR36D Installation Manual • 4012-046 • Rev D • 10/03/13
2. LocatingFireplace&Chimney
Locationofthereplaceandchimneywillaffectperfor-
mance.
• Installwithinthewarmairspaceenclosedbythebuilding
envelope.Thishelpstoproducemoredraft,especially
duringlightinganddie-downofthere.
• Installingthereplaceinabasementisnotrecommended.
• Penetratethehighestpart oftheroof.Thisminimizes
theeffectsofwindloading.
• Locate termination cap away from trees, adjacent
structures,unevenrooflinesandotherobstructions.
• Minimizetheuseofchimneyoffsets.
• Considerthereplacelocationrelativetooorandceiling
andatticjoists.
• Takeintoconsiderationtheterminationrequirementsin
Sections4and5.
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Multi-level Roofs
Windward
Leeward
Recommended Location:
• Above peak
Recommended:
• Insulated exterior chase
in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Marginal Location:
• Wind loading possible
Figure 2.3 Recommended Chimney Locations
• Installtheoutsideairkitwiththeintakefacingprevailing
windsduringtheheatingseason.
• Ensure adequate outdoor air for all combustion
appliancesandexhaustequipment.
• Ensurefurnaceandairconditioningreturnventsarenot
locatedintheimmediatevicinityofthereplace.
• Avoidinstallingthereplaceneardoors,walkwaysor
smallisolatedspaces.
• Recessedlightingshouldbea“sealedcan”design.
• Attichatchesweatherstrippedorsealed.
• Atticmountedductworkandairhandlerjointsandseams
tapedorsealed.
8Heatilator • CL36D, CR36D Installation Manual • 4012-046 • Rev D • 10/03/13
C. Tools and Supplies Needed
Beforebeginningtheinstallationbesurethefollowing
toolsandbuildingsuppliesareavailable:
Reciprocatingsaw Framingmaterial
Pliers Non-combustiblesealant
Hammer Gloves
Phillipsscrewdriver Framingsquare
Flatbladescrewdriver Electricdrillandbits
Plumbline Safetyglasses
Level Tapemeasure
1/2-3/4in.length,#6or#8self-drillingscrews
Misc.screwsandnails
D. Inspect Fireplace and Components
WARNING! Risk of Fire and/or Explosion! Damaged
parts could impair safe operation. DO NOT install dam-
aged,incompleteorsubstitutecomponents.Keepre-
place dry.
• Removereplaceandcomponentsfrompackagingand
inspectfordamage.
• Vent system components and doors are shipped in
separatepackages.
• Reporttoyourdealeranypartsdamagedinshipment.
• Read all the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum safety
andbenet.
E. Fireplace System Requirements
TheHeatilatorreplacesystemrequirementsconsistof
thefollowing:
• Fireplace
- Refractory(includedwithreplace)
- Firescreen(includedwithreplace)
- Grate(includedwithreplace)
- HearthExtension(required,soldseparately)
• OutsideAirSystem(optional)
- AirInletHood
- Flex
• ChimneySystem
- AtticInsulationShield(includedwithreplace)
- Chimneyairkit(requiredinCanada,soldseparately)
- Chimneyterminationcap(required,soldseparately)
• Non-combustiblenishmaterial
9
Heatilator • CL36D, CR36D Installation Manual • 4012-046 • Rev D • 10/03/13
3 Framing and Clearances
A. Fireplace Dimensions
8-1/2 in.
1-1/2 in. SQ.
GAS
OPENING
1-1/2 in. DIA.
ELECTRICAL
KNOCKOUT
1/2 in.
5-1/4 in.
8 in.
13-3/4 in.
34 in. opening
4-3/4 in. x 6-5/8 in. O.A.
KNOCKOUT
3-1/2 in.
6-3/4 in.
38-1/2 in.
effective
height
9 in.
22-1/2 in.
5-7/8 in.
42-1/4 in.
17-1/4 in.
22-1/2 in.
36-5/8 in.
Figure 3.1 Fireplace Dimensions
10 Heatilator • CL36D, CR36D Installation Manual • 4012-046 • Rev D • 10/03/13
B. Clearances
WARNING! Risk of Fire!
You must comply with all minimum air space clearances
tocombustiblesasspeciedinFigure3.2.DO NOTpack
required air spaces with insulation or other materials.
Framing or nishing material used on the front of, or in
frontof,thereplacecloserthantheminimumslistedmust
be constructed entirely of non-combustible materials (i.e.,
steel studs, concrete board, etc.). Failure to comply may
causere.
Figure 3.2 Clearances to Combustible Materials
Minimum Clearances to Combustibles
WITHIN ENCLOSURE AREA
Fireplacetobackwall 1/2in.(13mm)
Fireplacetosidewall 1/2in.(13mm)
Topstandoffstoheader 0in.(0mm)
Dooropeningtosidewall 18in.(457mm)
MANTEL
Mantelminimumheight 41in.(1041mm)
Maximummanteldepth 12in.(305mm)
(insulation)
0 in. to level
of standoffs
Attic
Insulation
Shield
(ceiling)
(roof)
(attic)
(ceiling)
Ceiling Firestop
Offset/Return (secured
with hanger straps)
Storm Collar
Roof Flashing
1/2 in. (13 mm) to back &
side of appliance
Must have 2 in. (51 mm)
minimum clearance
to header
0 in.
to floor
2 in. (51 mm) min.
Shaded areas
represent
2 in. (51 mm) min.
air space clearance
required around pipe
Chimney air kit
attached here (not shown)
Note: Chimney air kit is not
shown,butisrequiredinCanada.
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